1. Introduction
The manufacturing industry has long been a cornerstone of national economic development, driving economic growth, generating employment, and enhancing international competitiveness. However, in the 21st century, China’s population is aging rapidly, leading to the decline in its traditional demographic dividend. Rising costs of labor, land, and other production factors, coupled with increasing trade protectionism, stricter environmental regulations, and the restructuring of global industrial chains, have significantly compressed profit margins in the manufacturing sector. These economic and environmental pressures collectively challenge the long-term sustainability of traditional manufacturing models, forcing enterprises to transition toward more resilient and socially responsible modes of operation. With raw material costs constituting an increasing proportion of total expenses, industry-wide average gross profit margins have declined, and even minor cost fluctuations can be amplified through leverage effects, causing substantial profit volatility. Given these circumstances, manufacturing enterprises face unprecedented cost pressures and management challenges [
1]. To maintain competitiveness and achieve high-quality development, firms must implement life cycle cost management that enhances the flexibility of their cost control strategies. In the process of enterprise cost management, the phenomenon of cost stickiness has become increasingly prominent. Cost stickiness refers to the asymmetric adjustment of costs, whereby the decrease in costs when business activity declines is less pronounced than the increase in costs when business activity rises. This asymmetry amplifies profit volatility in the face of demand fluctuations and external shocks, thereby increasing operational risk. Consequently, effectively reducing cost stickiness and enhancing the agility of cost adjustments have become critical issues for the high-quality development of the manufacturing sector. Meanwhile, with the rapid advancement of digital technologies, particularly the widespread adoption of big data, cloud computing, artificial intelligence, and the Internet of Things, manufacturing enterprises are experiencing a “digital dividend”. Firms should fully leverage the opportunities brought by digital transformation through emerging technologies, shifting from the traditional “demographic dividend and resource-driven” model to a “digital dividend and innovation-driven” strategy. By developing an intelligent and collaborative cost management system, firms can enhance the resilience of their value chains and successfully navigate the profound transformations reshaping the industry.
Digital technology is a key driver of the ongoing scientific and industrial revolutions, permeating every aspect of production, consumption, and distribution. By reshaping the allocation of production factors, digital technology facilitates the transition from a traditional factor-driven economy to an innovation- and data-driven economy, fostering new pathways for economic development. The 14th Five-Year Plan emphasizes the need to integrate the digital economy with the real economy, support the transformation and upgrading of traditional industries, stimulate the emergence of new industries and business models, and strengthen the drivers of economic growth. Similarly, Made in China 2025 identifies intelligent manufacturing as a strategic priority, advocating for the digitalization, networking, and automation of the manufacturing sector while promoting the deep integration of the industrial internet, big data, and artificial intelligence with manufacturing processes. To align with the national strategy for innovation-driven development, the manufacturing industry must actively pursue digital transformation, engage in independent technological innovation, and leverage emerging technologies and business models to modernize traditional industries. However, while data have become a fundamental factor of production in the digital economy, scientific and technological innovation—particularly digital innovation—should not be regarded as an abstract concept developed independently of traditional factors such as capital, materials, and labor. A strong cost-awareness mindset is essential for achieving cost-effective innovation.
Early studies established that cost stickiness reflects deliberate managerial decisions influenced by optimistic expectations of managers, adjustment cost, and agency conflict. In earnings forecasting models, cost stickiness has been shown to affect the accuracy of forecasts made by managers, analysts, and investors [
2]. This occurs because firms with sticky costs exhibit greater earnings volatility, which increases the likelihood of forecasting errors by managers. Since managerial forecasts are a key source of information for analysts and investors [
3], inaccuracies caused by cost stickiness can cascade into their forecasting behavior as well. The impact of cost stickiness on capital markets is multifaceted. First, firms with sticky costs exhibit lower dividend payouts [
4]. This practice enables them to maintain stable cost commitments and consistent dividend distributions when confronted with future revenue declines, thereby safeguarding operational continuity and shareholder value stability. Second, cost stickiness may hinder timely adjustments to cost structures during revenue downturns [
5], delaying the market’s recognition of a firm’s true financial condition and causing lagged stock price responses. This information asymmetry complicates investor decision making and reduces the efficiency of resource allocation in capital markets. More critically, when firms maintain rigid cost structures over extended periods and fail to adjust them during financial stress or systemic shocks, they face an elevated risk of sharp stock price declines or even crashes [
6]. Thus, cost stickiness is not merely an internal management issue but can evolve into a significant factor affecting capital market stability. Nonetheless, cost stickiness may also have positive implications. For instance, at the macroeconomic level, it can enhance the accuracy of unemployment forecasts [
7].
Regarding the drivers of cost stickiness, previous studies have explained the mechanisms of its variation in terms of three main drivers: agency conflicts, adjustment costs, and managers’ optimistic expectations. Supply chain network centrality has also been identified as an important factor affecting cost stickiness. Firms that are centrally located in the supply chain network tend to face higher adjustment costs and agency conflicts, which limit their ability to reduce costs during economic downturns [
8]. However, this effect can be mitigated by strong internal controls and external audits, which highlights the importance of internal governance mechanisms for cost stickiness. For example, internal governance of the top management team can reduce managerial discretion and agency-based cost stickiness [
9]. In addition to the internal environment, the external environment in which a firm operates affects its propensity to incur sticky expenditures. When firms face significant policy risk exposure, signaling the possibility of a downturn, managers reduce their expectations of future demand and future adjustment costs, thus reducing their cost stickiness [
10]. In contrast, environmental investment growth (EIG) increases cost stickiness because firms with high asset specialization and high stakeholder pressure are less likely to reduce costs as revenues decline, and they need to maintain higher levels of costs to sustain environmental commitments or demonstrate long-term responsibility [
11]. In addition, external competition can be a powerful factor. Both tariff-induced competition in product markets and banking competition in financial markets increase cost stickiness [
12,
13].
Recently, a growing body of literature has examined how digital factors affect cost stickiness, highlighting various mechanisms by which digital transformation reshapes firms’ cost behavior. A consistent finding across the various studies is that digitization—whether through internal transformation, customer-side innovation, or smart manufacturing—tends to reduce cost stickiness by improving operational agility and decision quality. Specifically, internal digital transformation plays a critical role in reducing cost stickiness by lowering adjustment costs and curbing managerial over-optimism [
14]. Similarly, customer digital transformation has spillover effects on suppliers, curbing their cost stickiness by mitigating agency problems and reducing adjustment frictions [
15], but its impact is constrained by external oversight and competitive pressures. Smart manufacturing and digital manufacturing further contributes to reducing cost stickiness by improving resource allocation and information processing capabilities [
16]. Interestingly, fully integrated smart manufacturing has a greater dampening effect on cost stickiness than collaborative models, suggesting that deep digital integration is more effective in transforming cost behavior.
In summary, these studies reveal two core drivers of cost stickiness: managers’ expectations of future demand and agency costs. Digital transformation induces more timely cost adjustments by reducing managers’ over-optimism; however, digital tools improve operational transparency and traceability, effectively reducing agency costs and thus mitigating cost stickiness. While existing studies have addressed the impact of digitization on cost stickiness, there remains significant scope for further exploration. First, most of the current literature treats enterprise digitization as a single variable, which may obscure the heterogeneous effects of digitization on cost stickiness across different contexts. Second, limited research has examined the mechanisms through which digital innovation influences cost stickiness in manufacturing firms, particularly with respect to the unique characteristics of the manufacturing sector. Accordingly, we make the following marginal contributions. First, we evaluated the impact of digital innovation on enterprise cost stickiness by distinguishing among three dimensions: digital product innovation, digital process innovation, and digital business model innovation. Second, we contextualized this impact within the development of the manufacturing industry in the era of the digital economy, examining how digital technology promotes servitization and optimizes the structure of human capital. Third, we revealed the heterogeneous role played by different tenure periods of executives and high or low financing constraints based on managerial characteristics and firm financing capabilities.
2. Hypothesis Development
2.1. Direct Impact of Digital Innovation on Cost Stickiness
Digital innovation refers to the development of new products and the transformation of production processes, organizational structures, and business models through the integration of four key technologies: information, computation, connectivity, and communication [
17]. Based on this definition, the impact of digital innovation on cost stickiness can be examined along three dimensions.
First, digital product innovation refers to the development of smart products and the enhancement of existing goods through the application of advanced digital technologies. Unlike traditional physical products, digital products often integrate software and data-driven services, forming a hybrid offering that reduces reliance on tangible resources. For instance, smart manufacturing enterprises increasingly deliver value through digital ecosystems, where the marginal cost of delivering digital services approaches zero. This shift reduces fixed costs associated with physical production, thereby lowering the degree of cost stickiness. Furthermore, the integration of digital features enhances firms’ responsiveness to market demand fluctuations, enabling more agile cost adjustments.
Second, digital process innovation focuses on the optimization and redesign of internal and external business processes through the use of digital technologies. Traditional cost stickiness is often driven by managerial optimism, in which managers retain redundant resources due to the overestimation of future demand. Digital technologies, such as artificial intelligence (AI), the Internet of Things (IoT), and big data analytics, address this issue by transforming decision-making processes from intuitive to data-driven processes. For example, predictive analytics can generate real-time insights into market dynamics, automating inventory adjustments and improving resource allocation. Additionally, digital process innovation enhances production efficiency by streamlining workflows and reducing operational redundancies, which collectively mitigate cost stickiness.
Third, digital business model innovation involves redefining how firms create, deliver, and capture value by leveraging digital platforms and ecosystems. Digital transformation has revolutionized consumer interactions, shifting purchasing behaviors from offline to online platforms. This transformation reduces enterprises’ dependency on physical infrastructure and labor-intensive processes, simultaneously lowering fixed costs and improving resource flexibility. Moreover, innovative pricing models, such as subscription services and on-demand payment systems, allow firms to align resource allocation more closely with demand fluctuations, thereby minimizing the rigidity of cost structures.
In summary, digital innovation enhances firms’ ability to adapt to changes in operating environments by reducing fixed costs, improving resource allocation, and fostering operational agility. These improvements directly address the underlying drivers of cost stickiness, including adjustment costs and managerial optimism. Therefore, we propose the following hypothesis:
H1. Digital innovation in products, processes, and business models mitigates cost stickiness in manufacturing firms.
2.2. Indirect Impact of Digital Innovation on Cost Stickiness
2.2.1. The Mediating Role of Manufacturing Servitization
Manufacturing servitization transformation refers to the gradual shift of manufacturing enterprises from traditional product-centered business models towards providing integrated solutions and value-added services [
18]. In the digital economy era, digital development can directly drive enterprise servitization transformation [
19]. Digital technology promotes manufacturing enterprises to transform from physical goods product deliverers to value co-creators integrating physical products and services.
First, the premise of manufacturing servitization lies in quantifying the value of intangible services provided. Digital technology resolves the difficulty of service pricing by converting the service’s invisible value into tradable assets through data servitization. Second, after business model innovation transfers value chain dominance to consumers, manufacturing enterprises develop comprehensive services such as information consulting, operational maintenance, system integration, and financial leasing, further expanding the scope of enterprise servitization. Additionally, big data itself is a service; the application of digital technology generates massive data. Manufacturing enterprises’ private data can serve the enterprise itself, while publicly available data can be sold to third-party institutions to develop related information services, broadening the enterprise’s service boundaries.
Regarding manufacturing servitization and enterprise cost stickiness, existing research has confirmed a negative relationship between them [
20]. From the perspective of adjustment costs, the “service”-related software introduced by manufacturing servitization reduces the proportion of hardware in enterprises, thereby reducing fixed costs. From the perspective of management’s optimistic expectations, enterprises expanding into the service industry attract a large number of high-quality human resources. These human resources from the service industry maintain closer contact with customers over the long term, therefore effectively obtaining customer demand information and adjusting supply situations in a timely manner [
21]. From the agency problem perspective, under the manufacturing servitization context, enterprises and customers tend to establish long-term cooperative relationships, and customers as stakeholders also become one of the enterprise’s external governance subjects, which directly reduces management’s discretionary space, thus helping to suppress resource idleness caused by imperialist motives. Accordingly, it is evident that digital innovation contributes to promoting manufacturing servitization transformation, thereby suppressing manufacturing enterprise cost stickiness. Therefore, the following hypothesis is proposed:
H2. Digital innovation mitigates manufacturing firms’ cost stickiness by driving manufacturing servitization.
2.2.2. The Mediating Role of Human Capital Structure
From the perspective of the resource-based view, sustainable competitive advantage is derived from unique and inimitable resources and capabilities, with human capital regarded as a critical strategic asset. However, the mere possession of skilled employees is insufficient; rather, the continuous reconfiguration of human capital structures in response to technological change is regarded as dynamic capabilities essential for sustainable development. Digital innovation is considered as a primary catalyst for the development of such dynamic capabilities, fundamentally transforming workforce management and ultimately altering cost structures.
First, traditional structured labor is being replaced by digital tools, and the adoption of digital technologies such as artificial intelligence in manufacturing requires new skill sets [
22]. As a result, companies hire professionals for high-tech positions, while the replacement of low-skilled jobs encourages the remaining employees to shift toward higher-value activities, thus improving the overall quality of existing human capital. This transformation is consistent with the resource-based view, which emphasizes resources that are unique, scarce, and difficult to imitate. Moreover, as the marginal adjustment cost of automated production equipment approaches zero, frequent adjustments of low-skilled positions during periods of poor performance are no longer required, which significantly reduce the adjustment costs associated with hiring and dismissing employees. Second, according to person–organization fit theory, organizational effectiveness is maximized when individual abilities and needs are aligned with organizational requirements [
23], and the application of digital technologies can effectively enhance the fit between employees and organizations. On the one hand, data-driven recruitment processes are enabled by big data and algorithms, allowing for more accurate identification of the skilled talent required by organizations, thus shortening recruitment cycles, reducing hiring risks, and minimizing sunk costs in the recruitment process. On the other hand, flexible employment models have been facilitated by digital technologies, enabling the establishment of short-term, flexible contractual relationships with high-skilled talent through the gig economy and remote collaboration platforms. As a result, labor input can be rapidly adjusted in response to demand fluctuations without incurring the fixed costs of long-term employment or the adjustment costs associated with layoffs.
In summary, from the perspectives of the resource-based view and person–organization fit theory, digital innovation not only enhances the uniqueness of human capital, but also significantly reduces the adjustment costs of human resources in response to external environmental changes by optimizing employee–organization fit and increasing employment flexibility. Therefore, the following hypothesis is proposed:
H3. Digital innovation mitigates manufacturing firms’ cost stickiness by optimizing the human capital structure.
The theoretical mechanism of the impact of digital innovation on cost stickiness in manufacturing is shown in
Figure 1.