A Comparative Life Cycle Assessment of End-of-Life Scenarios for Light Electric Vehicles: A Case Study of an Electric Moped
Abstract
1. Introduction
End-of-Life and R-Strategies
- Refuse (R0): Make product redundant by abandoning its function or by offering the same function with a radically different product.
- Rethink (R1): Make product use more intensive (e.g., through sharing products or by putting multi-functional products on the market).
- Reduce (R2): Increase efficiency in product manufacture or use by consuming fewer natural resources and materials.
- Reuse (R3): Reuse of a discarded product that remains in good condition and fulfils its original function.
- Repair (R4): Repair and maintain a defective product to be used for its original function.
- Refurbish (R5): Restore an old product and update it.
- Remanufacture (R6): Use parts of a discarded product in a new product with the same function.
- Repurpose (R7): Use a discarded product or part of it in a new product with a different function.
- Recycle (R8): Process materials to obtain the same (high-grade) or lower (low-grade) quality.
- Recover (R9): Incinerate materials with energy recovery.
2. Materials and Methods
2.1. Use Case: Shared E-Moped
- 1 Base Scenario: This scenario represents the status quo EoL treatment in Germany and functions as a baseline. Here, regulations for the EoL vehicles [31] and EoL batteries [33], as well as current treatment rates [34], are considered. We capture the current treatment as focused on recycling, considering minor shares for reuse and some components for incineration and landfill.
- 2 Component Reuse: Compared to the defined status quo, this alternative EoL scenario investigates the GHG reduction potential by selecting a higher share of components for reuse, compared to current treatment rates [34].
- 3 Battery Repurpose: To consider alternative scenarios aligned with proposed EoL strategies such as the Battery Pass directive [26], repurposing battery cells into a stationary energy storage system is investigated.
- 4 Landfill: To represent a negative disposal scenario due to insufficient regulations, the disposal via a commercial waste landfill facility is modelled.
2.2. Life Cycle Assessment
2.2.1. Goal and Scope
2.2.2. Life Cycle Inventory
- Scenario 1: Base Scenario
Material/Component | Weight [kg] | Weight Share [%] | Treatment | End-of-Life Process |
---|---|---|---|---|
Remaining Vehicle Body (RVB): 106.89 kg | ||||
Steel | 40.71 | 38.1 | Recycle | DE: Car shredder * [40] |
Plastics | 31.35 | 29.3 | Recycle | RER: Plastic granulate secondary * [40] |
7.82 | 7.3 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] | |
3.85 | 3.6 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
1.76 | 1.7 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Aluminium | 12.18 | 11.4 | Recycle | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
4.48 | 4.2 | Recycle after Reuse: 50%wt | DE: Car shredder *, RNA: Secondary aluminium ingot [40] | |
Stainless Steel | 1.76 | 1.6 | Recycle | DE: Car shredder * [40] |
PCB | 1.10 | 1 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] |
Cables | 0.61 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] |
0.28 | <1 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
0.1 | <1 | Incineration after Reuse: 50%wt | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Copper | 0.67 | <1 | Recycle | DE: Car shredder * [40] |
Rest | 0.07 | <1 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] |
0.15 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
Battery: 12.25 kg | ||||
Battery cells | 8.05 | 65.5 | Recycle | Cell Recycling * [48] |
Aluminium | 2.36 | 19.2 | Recycle | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
Cable | 1.09 | 8.9 | Recycle | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
Plastics | 0.55 | 4.5 | Recycle | RER: Plastic granulate secondary * [40] |
Steel | 0.12 | 1 | Recycle | DE: Car shredder * [40] |
PCB | 0.08 | <1 | Recycle | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
- Scenario 2: Component Reuse
Material/Component | Weight [kg] | Weight Share [%] | Treatment | End-of-Life Process |
---|---|---|---|---|
Remaining Vehicle Body (RVB): 106.89 kg | ||||
Steel | 25.2 | 23.6 | Recycle | DE: Car shredder * [40] |
15.5 | 14.5 | Recycle after Reuse: 50%wt | DE: Car shredder * [40] | |
Plastics | 31.35 | 29.3 | Recycle | RER: Plastic granulate secondary * [40] |
7.82 | 7.3 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] | |
3.85 | 3.6 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
1.76 | 1.7 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Aluminium | 12.18 | 11.4 | Recycle | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
4.48 | 4.2 | Recycle after Reuse: 50%wt | DE: Car shredder *, RNA: Secondary aluminium ingot [40] | |
Stainless Steel | 1.76 | 1.6 | Recycle | DE: Car shredder * [40] |
PCB | 1.10 | 1 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] |
Cables | 0.61 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] |
0.28 | <1 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
0.1 | <1 | Incineration after Reuse: 50% wt | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Copper | 0.67 | <1 | Recycle | DE: Car shredder * [40] |
Rest | 0.07 | <1 | Incineration | DE: Car shredder * [40], DE: Commercial waste in municipal waste incineration plant [40] |
0.15 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
Battery: 12.25 kg | ||||
Battery cells | 8.05 | 65.5 | Recycle | Cell Recycling * [48] |
Aluminium | 2.36 | 19.2 | Recycle after Reuse: 50%wt | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
Cable | 1.09 | 8.9 | Recycle | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
Plastics | 0.55 | 4.5 | Recycle after Reuse: 50%wt | RER: Plastic granulate secondary * [40] |
Steel | 0.12 | 1 | Recycle after Reuse: 50%wt | DE: Car shredder * [40] |
PCB | 0.08 | <1 | Recycle | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
- Scenario 3: Battery Repurpose
Material/Component | Weight [kg] | Weight Share [%] | Treatment | End-of-Life Process |
---|---|---|---|---|
Remaining Vehicle Body (RVB): 106.89 kg | ||||
Steel | 40.71 | 38.1 | Recycle | DE: Car shredder * [40] |
Plastics | 31.35 | 29.3 | Recycle | RER: Plastic granulate secondary * [40] |
7.82 | 7.3 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] | |
3.85 | 3.6 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
1.76 | 1.7 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Aluminium | 12.18 | 11.4 | Recycle | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
4.48 | 4.2 | Recycle after Reuse: 50% wt | DE: Car shredder *, RNA: Secondary aluminium ingot [40] | |
Stainless Steel | 1.76 | 1.6 | Recycle | DE: Car shredder * [40] |
PCB | 1.10 | 1 | Incineration | DE: Commercial waste in municipal waste incineration plant [40] |
Cables | 0.61 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste on landfill [40] |
0.28 | <1 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
0.1 | <1 | Incineration after Reuse: 50% wt | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] | |
Copper | 0.67 | <1 | Recycle | DE: Car shredder * [40] |
Rest | 0.07 | <1 | Incineration | DE: Car shredder *, DE: Commercial waste in municipal waste incineration plant [40] |
0.15 | <1 | Landfill | DE: Car shredder *, RER: Commercial waste in landfill [40] | |
Battery: 12.25 kg | ||||
Battery cells | 4.03 | 32.75 | Recycling | Cell Recycling * [48] |
4.03 | 32.75 | Repurpose | Battery home storage system Cradle–Grave [52] | |
Aluminium | 2.36 | 19.2 | Recycling | DE: Car shredder *, RNA: Secondary aluminium ingot [40] |
Cable | 1.09 | 8.9 | Recycling | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
Plastics | 0.55 | 4.5 | Recycling | RER: Plastic granulate secondary * [40] |
Steel | 0.12 | 1 | Recycling | DE: Car shredder * [40] |
PCB | 0.08 | <1 | Recycling | Shredder fraction after manual dismantling of used electronic product [41], RNA: Secondary aluminium ingot, DE: Commercial waste in municipal waste incineration plant [40] |
- Scenario 4: Complete Landfill
Material/Component | Weight [kg] | Weight Share [%] | Treatment | End-of-Life Process |
---|---|---|---|---|
e-mopped and replacements | 119.14 | 100 | Landfill | RER: Commercial waste in landfill [40] |
3. Results
4. Discussion
5. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations
EoL | End-of-life |
LEVs | Light electric vehicles |
LCA | Life cycle assessment |
EU | European Union |
GWP100 | Global warming potential over 100 years |
GHG | Greenhouse gas emissions |
EVs | Electric vehicles |
CFF | Circular footprint formula |
CE | Circular economy |
WEEE | Waste electrical and electronic equipment |
RVB | Remaining vehicle body |
FU | Functional unit |
LCI | Life cycle inventory |
LCIA | Life cycle inventory analysis |
SLF | Shredder light fraction |
NMC | Nickel, Manganese, Cobalt |
DE | Germany |
RER | European Region |
RNA | North America |
PCB | Printed circuit board |
SoH | State of health |
HSS | House storage system |
PP | Polypropylene |
ABS | Acrylonitrile butadiene styrene |
SBR | Styrene butadiene rubber |
PTFE | Polytetrafluoroethylene |
Appendix A
LCI Segment | Equation |
Primary material input | |
Secondary material input | |
Recycling | |
Energy recovery | |
Disposal |
Parameter | Definition |
Allocation factor of burdens and credits between the supplier and user of recycled materials. | |
Allocation factor of energy recovery processes, which applies to both burdens and credits. | |
Specific emissions and resources consumed (per functional unit) arising from disposal of waste material at the analysed product’s EoL, without energy recovery. | |
Specific emissions and resources consumed (per functional unit) arising from the energy recovery process (e.g., incineration with energy recovery, landfill with energy recovery, etc.). | |
Specific emissions and resources consumed (per functional unit) arising from the recycling process of the recycled (reused) material, including collection, sorting, and transportation processes. | |
Specific emissions and resources consumed (per functional unit) arising from the recycling process at EoL, including the collection, sorting, and transportation processes. | |
Analogues to for electricity. | |
Specific emissions and resources consumed (per functional unit) that would have arisen from the specific substituted energy source respective to heat. | |
Specific emissions and resources consumed (per functional unit) arising from the acquisition and pre-processing of virgin material. | |
Specific emissions and resources consumed (per functional unit) arising from the acquisition and pre-processing of virgin material assumed to be substituted by recyclable materials. | |
Lower heating value of material in the product used for energy recovery. | |
Relation of the quality of the ingoing secondary material to the quality of the primary material . | |
Relation of the quality of the outgoing secondary material to the quality of the primary material . | |
The proportion of material in the input to production that was recycled from a previous system. | |
The proportion of material in the product that will be recycled (or reused) in a subsequent system. Therefore, R2 will consider the inefficiencies in the collection and recycling (or reuse) processes. R2 will be measured at the output of the recycling plant. | |
The proportion of product material that is used for energy recovery at EoL. | |
Analogues to for electricity. | |
Efficiency of energy recovery process for heat. |
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Scenario 1: Base Scenario | Scenario 2: Component Reuse | Scenario 3: Battery Repurpose | Scenario 4: Landfill | |
---|---|---|---|---|
Production Total | 907.02 kg CO2 eq | |||
E-moped Production | 800.51 kg CO2 eq | |||
Replacement Production | 106.51 kg CO2 eq | |||
EoL Total | −208.33 kg CO2 eq | −227.68 kg CO2 eq | −263.00 kg CO2 eq | 118.14 kg CO2 eq |
EoL Recycling | −181.56 kg CO2 eq | −165.76 kg CO2 eq | −181.02 kg CO2 eq | – |
EoL Reuse | −43.81 kg CO2 eq | −78.87 kg CO2 eq | −43.80 kg CO2 eq | – |
EoL Repurpose | – | – | −55.22 kg CO2 eq | – |
EoL Incineration | 10.96 kg CO2 eq | 10.96 kg CO2 eq | 10.96 kg CO2 eq | – |
EoL Landfill | 4.51 kg CO2 eq | 4.51 kg CO2 eq | 4.51 kg CO2 eq | 116.71 kg CO2 eq |
EoL Transport | 1.57 kg CO2 eq | 1.48 kg CO2 eq | 1.57 kg CO2 eq | 1.43 kg CO2 eq |
Total | 698.69 kg CO2 eq | 679.32 kg CO2 eq | 644.02 kg CO2 eq | 1025.15 kg CO2 eq |
Material | Recovered Weight [kg] | Total GWP100 [kg CO2 eq] | Relative GWP100 [kg CO2 eq/1 kg Recovered Material] |
---|---|---|---|
RVB | |||
aluminium | 14.97 | −69.49 | −4.64 |
stainless steel | 1.74 | −7.63 | −4.37 |
copper | 0.66 | −1.60 | −2.41 |
ABS | 5.36 | −7.73 | −1.44 |
SBR | 18.00 | −24.87 | −1.38 |
steel | 40.30 | −54.65 | −1.36 |
PP | 3.51 | −2.59 | −0.74 |
Battery | |||
PTFE | 0.08 | −0.65 | −7.68 |
cobalt sulphate | 0.37 | −1.61 | −4.38 |
aluminium | 2.68 | −11.18 | −4.17 |
nickel sulphate | 0.97 | −1.67 | −1.72 |
PP | 0.39 | −0.28 | −0.74 |
steel | 1.05 | 0.27 | 0.25 |
iron | 0.42 | 0.35 | 0.83 |
copper | 0.44 | 0.64 | 1.44 |
manganese sulphate | 0.12 | 1.13 | 9.35 |
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Eduardo, S.; Recklies, E.A.; Nikolic, M.; Severengiz, S. A Comparative Life Cycle Assessment of End-of-Life Scenarios for Light Electric Vehicles: A Case Study of an Electric Moped. Sustainability 2025, 17, 6681. https://doi.org/10.3390/su17156681
Eduardo S, Recklies EA, Nikolic M, Severengiz S. A Comparative Life Cycle Assessment of End-of-Life Scenarios for Light Electric Vehicles: A Case Study of an Electric Moped. Sustainability. 2025; 17(15):6681. https://doi.org/10.3390/su17156681
Chicago/Turabian StyleEduardo, Santiago, Erik Alexander Recklies, Malina Nikolic, and Semih Severengiz. 2025. "A Comparative Life Cycle Assessment of End-of-Life Scenarios for Light Electric Vehicles: A Case Study of an Electric Moped" Sustainability 17, no. 15: 6681. https://doi.org/10.3390/su17156681
APA StyleEduardo, S., Recklies, E. A., Nikolic, M., & Severengiz, S. (2025). A Comparative Life Cycle Assessment of End-of-Life Scenarios for Light Electric Vehicles: A Case Study of an Electric Moped. Sustainability, 17(15), 6681. https://doi.org/10.3390/su17156681