Toward a Resilient and Sustainable Supply Chain: Operational Responses to Global Disruptions in the Post-COVID-19 Era
Abstract
1. Introduction
1.1. Background: Global Disruptions and Supply Chain Vulnerability
1.2. Post-COVID-19 Operational Challenges: The Sustainability Imperative
1.3. Research Gap and Conceptual Purpose
1.4. Contributions and Structure of the Paper
- (1)
- Theoretical integration: The framework draws upon two foundational theories—Dynamic Capabilities Theory, which explains how firms sense, seize, and reconfigure resources in response to disruptions, and the Triple Bottom Line (TBL), which frames sustainability outcomes across economic, environmental, and social dimensions. These theories serve to interlink resilience, operational transformation, and sustainability into a coherent foundation.
- (2)
- Synthesis across domains: The paper integrates the literature from operations management, sustainability science, disaster resilience, and global development to establish a transdisciplinary platform for future research and policy dialogue.
- (3)
- Framework development: It introduces a conceptual model linking resilience drivers (e.g., agility, redundancy, visibility) with sustainability outcomes (e.g., emission reduction, social equity, resource efficiency), mediated by strategic operational responses.
- (4)
- Strategic typology: It proposes a typology of post-COVID-19 operational responses and classifies them based on their capacity to achieve dual resilience–sustainability goals.
- (5)
- Policy relevance: The framework provides insights for managers and policymakers seeking to future-proof supply chains against systemic risks while advancing sustainability targets.
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- Section 2 reviews theoretical foundations including Dynamic Capabilities Theory and TBL as core lenses to understand resilience–sustainability linkages.
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- Section 3 explores post-COVID-19 operational responses and classifies them through a new typology.
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- Section 4 presents the proposed conceptual framework.
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- Section 5 discusses implications for practice and policy.
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- Section 6 outlines a research agenda and interdisciplinary pathways for future work in sustainable operations.
2. Theoretical Foundations
2.1. Sustainability in Supply Chain Management (SCM)
2.2. Concept of Resilience: Definitions and Dimensions
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- Redundancy: This involves maintaining excess capacity or inventory to buffer against uncertainty.
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- Agility: This is the speed and flexibility of a system in responding to changes in demand or supply conditions.
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- Visibility: This is the degree to which a firm can monitor and interpret real-time data across the supply network.
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- Collaboration: This includes strategic partnerships that enable joint problem-solving and shared risk management [36].
2.3. Linking Operational Management with Sustainability Transitions
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- Decarbonization of supply chains, through process innovation and energy efficiency;
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- Localization and relocalization, which reduce dependency on high-emission global transportation;
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- Circular process design, where by-products are reintegrated into the value stream;
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2.4. Triple Bottom Line and UN SGD Framework in Operations
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- Economic dimension → operational efficiency, cost management, and productivity;
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- Environmental dimension → resource use optimization, waste minimization, and carbon emission reduction;
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- Resilience offers adaptability, redundancy, and robustness;
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- Efficiency ensures productivity, cost reduction, and process optimization;
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- Sustainability anchors these efforts in long-term environmental and social responsibility.
2.5. Methodology for Conceptual Framework Development
3. Post-COVID-19 Operational Responses: Typologies and Approaches
3.1. Agile Manufacturing and Digitalization
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- Internet of Things (IoT) for real-time asset visibility, enabling the continuous monitoring of production lines, inventory, and logistics flows to enhance responsiveness;
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- Additive manufacturing for customized, small-batch production, allowing rapid prototyping and decentralized manufacturing closer to demand points;
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- AI and predictive analytics for demand sensing, supporting proactive decision-making through real-time data analysis and forecasting models;
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- Cloud platforms for integrated supply chain communication [64,65]. This view aligns with Ivanov’s conceptualization of ripple effects and supply chain adaptation under VUCA (Volatility, Uncertainty, Complexity, Ambiguity) conditions, where agile digital strategies play a central role in mitigating disruption propagation and enhancing operational resilience [66]
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- Degree of system adaptability (from rigid to reconfigurable);
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- Level of digital integration (from analog to fully connected systems);
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- Sustainability alignment (from efficiency-driven to purpose-driven agility).
3.2. Lean and Green Operations
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- Carbon emissions;
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- Energy overuse;
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- Water inefficiencies;
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- Excess packaging or non-recyclable materials.
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- Process alignment: This is the extent to which lean workflows are redesigned for environmental impact.
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- Resource intelligence: This is the use of data and the IoT to track energy, emissions, and material usage in real time.
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- Traditional lean systems that prioritize throughput and cost;
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- Green-only systems focused narrowly on compliance or CSR metrics;
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- Green–lean hybrids, which embed sustainability metrics into core operational KPIs and governance structures.
3.3. Local Sourcing and Decentralized Logistics
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- Proximity advantage: This is the degree to which geographic closeness reduces logistical complexity and exposure to disruption.
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- Resilience alignment: This is the extent to which localized systems can absorb, adapt to, and recover from external shocks.
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- Centralized-global models: These are optimized for scale but fragile under shock.
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- Hybrid regional models: These balance efficiency with resilience, increasingly enabled by digital logistics.
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- Fully localized models: These are high in adaptability and sustainability but often constrained by scale and cost [90].
3.4. Circular Economy and Reverse Logistics
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- Design for return: This includes embedding recyclability, modularity, and disassembly into product and process design.
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- Flow inversion: This includes integrating reverse logistics infrastructure into supply chain networks, including collection, sorting, and redistribution.
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- Linear operations, which treat post-consumption materials as externalities;
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- Partially circular systems, which adopt basic recycling or take-back schemes;
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3.5. Human Capital and Workforce Flexibility
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- Functional flexibility: This is the employees’ ability to switch tasks and roles as operational needs shift.
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- Numerical flexibility: This includes adjusting workforce size or schedules in response to demand volatility.
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- Cognitive and behavioral flexibility: This is the cultural and psychological capacity to adapt, learn, and lead under uncertainty [112].
4. Toward a Resilient and Sustainable Supply Chain Model
4.1. Systems Thinking and Life Cycle Perspective
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- From optimization to optimization over time: Decisions are evaluated not only based on immediate outputs but also on long-term externalities and systemic implications.
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- From firm-centric to network-centric governance: Responsibility for resilience and sustainability is distributed across the supply network, involving suppliers, partners, communities, and consumers [124].
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- Resilience drivers (e.g., agility, visibility, collaboration);
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- Operational responses (e.g., digitalization, localization, circularity);
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- Sustainability outcomes (e.g., emission reduction, social equity, long-term viability).
4.2. Integrated Risk Management in Global Supply Network
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- Distributed governance and decision-making: This involves empowering regional and local nodes to respond autonomously while aligning with global strategy, thus enhancing responsiveness without compromising coordination [132].
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- Scenario planning and adaptive capabilities: This involves moving beyond probabilistic assessments to include what-if simulations, stress testing, and system learning, enabling organizations to prepare for high-impact, low-probability events [133].
4.3. Role of Data Analytics and Real-Time Monitoring
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- Descriptive analytics: This includes providing retrospective insight (e.g., KPI dashboards, carbon footprint reporting).
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- Diagnostic analytics: This includes identifying root causes and performance gaps.
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- Predictive analytics: This includes using AI/ML to anticipate disruptions, demand fluctuations, or sustainability risks.
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- Detect deviations or disruptions early (e.g., delayed shipments, quality failures);
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- Reconfigure production plans or sourcing routes in response;
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- The continuous tracking of energy and resource usage;
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- The monitoring of supplier compliance with ESG standards;
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4.4. Conceptual Framework: Operational Drivers of Sustainable Resilience
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- Resilience and sustainability are mutually reinforcing, not mutually exclusive. Resilient operations that can withstand disruptions are more likely to maintain progress in long-term sustainability goals, while sustainability-oriented practices (e.g., localization, circularity) inherently reduce exposure to systemic risks.
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- Operational decisions are the bridge between organizational capabilities and sustainability performance. These decisions are not neutral—they reflect embedded values, risk tolerance, and strategic priorities.
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- External disruptions act as catalysts, not constraints, for transformation. They reveal system fragilities and create momentum for redesigning supply chains toward adaptive, ethical, and regenerative logics.
- (1)
- Resilience Enablers:
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- Agility: This is the ability to respond rapidly and reconfigure resources.
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- Visibility: This involves transparency across supply chain tiers enabled by data and digital tools.
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- Redundancy: This is the strategic buffering of capacity, inventory, or supplier options.
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- (2)
- Operational Strategies:
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- Agile manufacturing;
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- Green–lean operations;
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- Localized sourcing and decentralized logistics;
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- Circular economy and reverse logistics;
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- Human capital flexibility and digital workflows (see Section 3.1, Section 3.2, Section 3.3, Section 3.4 and Section 3.5).
- (3)
- Sustainability Outcomes:
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- Operational continuity and cost control;
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- Emission reduction and resource efficiency;
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- Equitable labor systems and inclusive value chains;
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5. Implications and Policy Perspectives
5.1. Managerial Implications for Operations Leaders
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- Operational resilience must be designed, not improvised.Leaders must proactively build agility, visibility, and collaboration into systems architecture, treating resilience enablers as core capabilities—rather than reactive add-ons after disruptions have occurred.
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- Efficiency can no longer be decoupled from sustainability.
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- Technology must serve system-level goals, not just automation.
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- Human capital must be managed as an adaptive system.
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- Localization and decentralization are strategic, not merely logistical.Regional sourcing and distributed logistics are not only tools for reducing lead times—they are key mechanisms for strengthening resilience and enabling place-based sustainability initiatives.
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- In Southeast Asia, operations leaders should engage with frameworks such as the ASEAN Green Logistics Vision and Regional Action Plan on Sustainable Transport, ensuring that their logistics strategies align with cross-border climate adaptation goals and regional sustainability pathways.
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5.2. Public Policy and Institutional Support
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- National sustainability strategies (e.g., low-carbon logistics roadmaps);
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- Regional integration frameworks (e.g., ASEAN Sustainable Connectivity Plan);
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- International regulatory regimes (e.g., WTO green trade principles, ISO standards);
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- (1)
- Infrastructure and Innovation Support:
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- Funding for renewable energy integration into industrial zones;
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- Public–private partnerships for circular economy innovation;
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- (2)
- Regulatory Harmonization and Incentive Alignment:
- (3)
- Institutional Learning and Adaptive Governance:
5.3. Link to UN SGDs and Global Development Goals
- SDG 9—Industry, Innovation, and Infrastructure:
- SDG 12—Responsible Consumption and Production:
- SDG 13—Climate Action:
- SDG 8—Decent Work and Economic Growth:
- SDG 17—Partnerships for the Goals:
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- SDG 3 (Good Health and Well-being) through safe working conditions and the supply of essential goods;
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- SDG 11 (Sustainable Cities and Communities) through localized logistics and reduced environmental pressures;
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- SDG 16 (Peace, Justice, and Strong Institutions) via transparent and accountable operations.
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- The ASEAN Sustainable Urbanization Strategy;
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- The African Continental Free Trade Area (AfCFTA) and its green industrialization agenda;
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- The G20 Action Plan for Resilient Supply Chains;
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- The UN Global Compact’s CEO Water Mandate and Climate Ambition Accelerator.
5.4. Future Directions for Practice
- (1)
- Operationalization through Capability Maturity Models (CMMs):
- (2)
- Embedding SDG Alignment into Procurement and Supplier Criteria:
- (3)
- Investment in Cross-Functional Training and Learning Systems:
- (4)
- Piloting Localized, Low-Carbon Logistics Models:
- (5)
- Partnership with Public and Civic Institutions:
- (6)
- Governance Innovation for Internal Alignment:
6. Research Agenda and Future Directions
6.1. Emerging Research Question on Sustainable Operations
- A.
- Theoretical Expansion and Critical Interrogation:
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- How do firms navigate trade-offs between operational resilience and sustainability in resource-constrained environments?Are these trade-offs real or constructed? How do they differ by sector or region?
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- What are the temporal dynamics between resilience investments and sustainability outcomes?Do certain resilience capabilities (e.g., redundancy) provide short-term security but undermine long-term sustainability?
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- How do institutional logics (e.g., compliance, competitiveness, climate responsibility) shape the configuration of operational strategies?Can these logics be harmonized through managerial sensemaking or do they produce fragmentation?
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- What are the epistemic risks of overly technocratic approaches to resilience and sustainability?How might datafication, automation, or over-standardization limit systemic learning or exclude vulnerable actors?
- B.
- Empirical Validation and Model Testing:
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- Quantitative hypothesis testing:
- ✓
- Use Structural Equation Modeling (SEM) or Partial Least Squares (PLS) to test the causal pathways among resilience enablers, operational strategies, and sustainability outcomes.
- ✓
- Example hypotheses:
- H1: Visibility positively moderates the relationship between agility and operational continuity.
- H2: The integration of green–lean operations mediates the relationship between collaboration and emission reduction.
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- Longitudinal case studies:This involves tracking how operational configurations evolve over time under different types of disruptions (e.g., health, geopolitical, environmental). The focus is on learning dynamics, capability adaptation, and strategic reintegration post shock.
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- Comparative analysis across institutional contexts:This involves investigating how public policy environments, industry norms, or national sustainability agendas shape adoption of operational strategies. This approach is particularly relevant in comparing developed vs. emerging economies or regulated vs. loosely governed sectors.
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- Network-based analysis:This involves using social network analysis or System Dynamics Modeling to study the interdependencies and diffusion of resilient–sustainable practices across supply networks.
- C.
- Methodological Innovation and Integration:
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- Designing hybrid methods that combine survey data with digital trace data (e.g., sensor data, ESG ratings, emission dashboards);
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- Developing resilience–sustainability scoring tools or Capability Maturity Models (CMMs) for firm benchmarking and policy evaluation;
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- Leveraging AI-driven literature mapping or bibliometric analysis to detect emerging themes, clusters, and theoretical blind spots in the sustainable operations literature.
- D.
- Theoretical Invitation to Expand the Debate:
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- Integrate feminist perspectives on care, interdependence, and vulnerability in resilience design;
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- Apply critical theory to challenge assumptions about efficiency, growth, and managerialism;
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- Explore indigenous and vernacular knowledge systems in conceptualizing circularity or community-based resilience.
6.2. Methodological Suggestions for Empirical Validation
- A.
- Quantitative Approaches for Hypothesis Testing:
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- Structural Equation Modeling (SEM) or Partial Least Squares (PLS):These techniques allow for the simultaneous analysis of latent variables and multi-path relationships, enabling researchers to examine how resilience enablers (e.g., agility, collaboration) impact sustainability outcomes through mediating operational strategies.
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- Survey-based Measurement Models:This includes developing and validating measurement instruments for constructs such as
- ▪
- Multi-group SEM or Multi-level Modeling:This includes exploring differences across sectors, regions, firm sizes, or governance types—identifying boundary conditions and context-specific dynamics.
- B.
- Qualitative and Mixed Methods for Theory Building:
- ▪
- Longitudinal Case Studies:
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- Process Tracing:This includes analyzing causal mechanisms and temporal sequences in the adoption of resilience or sustainability practices—useful for identifying tipping points, tensions, and unintended consequences.
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- Grounded Theory:Applied in settings where empirical knowledge is scarce (e.g., Global South supply chains, informal economies), grounded theory allows for conceptual emergence from lived experiences rather than imposing predefined models.
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- Embedded Ethnography or Participatory Action Research (PAR):This is particularly relevant in sustainability-focused operations involving local communities, labor groups, or multi-stakeholder governance—where values, power, and narrative matter as much as processes.
- C.
- Systems-Based and Computational Modeling:
- ▪
- System Dynamics Modeling (SDM):This involves simulating feedback loops, delays, and trade-offs between resilience and sustainability over time.
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- Agent-Based Modeling (ABM):This is useful for modeling heterogeneity across supply chain actors and exploring emergent behaviors from decentralized decision-making.
- ▪
- Bayesian Networks:
- D.
- Data Integration and Digital Trace Analysis:
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- IoT-generated operational data (e.g., energy use, production flow);
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- ESG disclosures and sustainability ratings;
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- Social media or platform-based data from supply chain participants.
6.3. Interdisciplinary Integration Opportunities
- A.
- Sustainability Science and Environmental Economics:
- B.
- Organizational Behavior and Human Resource Development:
- C.
- Political Science and Institutional Theory:
- D.
- Ethics, Philosophy, and Critical Theory:
- E.
- Information Systems and Data Science:
Closing Reflection
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Abbreviations
SCM | Supply Chain Management |
TBL | Triple Bottom Line |
SDGs | Sustainable Development Goals |
VUCA | Volatility, Uncertainty, Complexity, and Ambiguity |
CE | Circular Economy |
RL | Reverse Logistics |
IRM | Integrated Risk Management |
ICT | Information and Communication Technology |
IoT | Internet of Things |
ESG | Environmental, Social, and Governance |
ASEAN | Association of Southeast Asian Nations |
EU | European Union |
HRM | Human Resource Management |
LCA | Life Cycle Assessment |
Appendix A. Definitions of Key Concepts
Term | Definition |
Resilience | The capability of a supply chain or operational system to anticipate, prepare for, respond to, and recover from disruptions while maintaining functionality. |
Sustainability | The pursuit of environmental, social, and economic goals in operations and supply chains, aligned with long-term planetary and societal well-being. |
Agile Manufacturing | A production strategy focused on flexibility, responsiveness, and quick adaptation to changes in demand or supply, often enabled by digital technologies. |
Green Operations | Operational practices aimed at reducing environmental impact through eco-efficiency, circularity, and resource optimization. |
Lean Operations | A management philosophy centered on waste elimination, continuous improvement, and process efficiency. |
Green–Lean Operations | An integrated approach combining lean efficiency with environmental goals to achieve both economic and ecological performance. |
Operational Efficiency | The ability of a system to deliver products or services using minimal resources while maximizing performance and output. |
VUCA | An acronym describing environments characterized by Volatility, Uncertainty, Complexity, and Ambiguity. |
Appendix B. Theoretical and Analytical Frameworks Referenced
Framework/Theory | Description and Relevance to Study |
Triple Bottom Line (TBL) | A sustainability framework emphasizing the balance of environmental, social, and economic performance in operations and supply chain strategies. |
VUCA Framework | Describes the volatile, uncertain, complex, and ambiguous conditions affecting global operations—used to frame resilience and agility needs. |
Lean Thinking | A systematic method for waste reduction without sacrificing productivity—applied in discussions on efficiency and green–lean integration. |
Circular Economy (CE) | An economic model focused on resource loops and minimizing waste, closely linked to green operations and reverse logistics practices. |
Integrated Risk Management (IRM) | A holistic approach to identifying, assessing, and mitigating risks across supply chain tiers—relevant in discussions of operational resilience. |
Agile Supply Chain Framework | A framework highlighting responsiveness, modularity, and rapid reconfiguration capabilities in dynamic environments. |
Dynamic Capabilities Theory | The capacity of an organization to purposefully adapt and reconfigure internal and external competencies—supports sustainability and resilience transitions. |
Industry 4.0 Paradigm | Emphasizes digital transformation through the IoT, AI, robotics, and cloud platforms—used to frame the digital enablement of agile and resilient operations. |
Green–Lean Framework | The integration of lean practices and environmental considerations to simultaneously achieve operational efficiency and ecological sustainability. |
SDG Alignment Framework | Operational goals and outcomes are mapped to Sustainable Development Goals (SDGs), particularly SDG 9, 12, and 13, to evaluate sustainability performance. |
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Dimension | Pre-COVID-19 | Post-COVID-19 |
---|---|---|
Sourcing Model | Global, centralized supply chains | Local, regional sourcing |
Decision-Making | Cost minimization | Resilience and flexibility |
Technology Integration | Limited digitalization | Embraces digitalization |
Labor System | Specialized roles, static | Flexible, adaptive workforce |
Sustainability Focus | Focused on efficiency | Aligned with sustainability objectives |
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Setyadi, A.; Pawirosumarto, S.; Damaris, A. Toward a Resilient and Sustainable Supply Chain: Operational Responses to Global Disruptions in the Post-COVID-19 Era. Sustainability 2025, 17, 6167. https://doi.org/10.3390/su17136167
Setyadi A, Pawirosumarto S, Damaris A. Toward a Resilient and Sustainable Supply Chain: Operational Responses to Global Disruptions in the Post-COVID-19 Era. Sustainability. 2025; 17(13):6167. https://doi.org/10.3390/su17136167
Chicago/Turabian StyleSetyadi, Antonius, Suharno Pawirosumarto, and Alana Damaris. 2025. "Toward a Resilient and Sustainable Supply Chain: Operational Responses to Global Disruptions in the Post-COVID-19 Era" Sustainability 17, no. 13: 6167. https://doi.org/10.3390/su17136167
APA StyleSetyadi, A., Pawirosumarto, S., & Damaris, A. (2025). Toward a Resilient and Sustainable Supply Chain: Operational Responses to Global Disruptions in the Post-COVID-19 Era. Sustainability, 17(13), 6167. https://doi.org/10.3390/su17136167