Electrochemical Application of Activated Carbon Derived from End-of-Life Tyres: A Technological Review
Abstract
:1. Introduction
2. Pyrolysis Process
3. Carbon Activation
4. Bibliographical Search and Methods
5. Findings on Electrochemical Applications of TDAC
5.1. TDAC as Electrode Material
5.1.1. Crystal Structure of TDAC
5.1.2. Surface Morphology
5.2. Electrochemical Performance of TDAC Electrode
6. Conclusions
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Reactor | Temp | RT | HR | Oil % | Char% | Gas % | Ref. |
---|---|---|---|---|---|---|---|
Fix bed Reactor | 600 | 120 | 10 | 30.89 | 36.58 | 28.74 | [39] |
500 | 30 | 15 | 38 | 55.9 | 17.2 | [40] | |
650 | 60 | 7 | 48.4 | 41.7 | 7.6 | [41] | |
550 | 60 | 10 | 33 | 52 | 15 | [38] | |
475 | 30 | 13.1 | 65.7 | 21.2 | [42] | ||
430–500 | 185 | 49 | 38.3 | 12.7 | [19] | ||
500 | 30 | 10 | 45.9 | 37.59 | 16.5 | [43] | |
500 | 60 | 55.8 | 38.1 | 6.1 | [44] | ||
500 | 60 | 10 | 45 | 47 | 11 | [45] | |
500 | 120 | 5 | 45 | 42 | 13 | [37] | |
550 | 30 | 15 | 34 | 66 | [46] | ||
430 | 36 | 46.8 | 17.1 | [47] | |||
850 | 5 | 58 | 38 | 4 | [48] | ||
500 | 60 | 10 | 57 | 38 | 6 | [49] | |
800 | 5 | 54.78 | 37.98 | 7.24 | [50] | ||
375 | 42 | 50 | 8 | [51] | |||
475 | 36.13 | 45.5 | 18.38 | [52] | |||
Mechanical bed Reactor | 450 | 43 | 43.9 | 13.1 | [53] | ||
550 | 19.6 | 60 | 49.98 | 35.12 | 10.75 | [54] | |
500 | 30 | 15 | 55.12 | 38.71 | 6.17 | [55] | |
550 | 6000 | 42.6 | 40.5 | 16.9 | [56] | ||
485 | 10 | 43 | 39 | 5 | [57] | ||
500 | 143 | 65 | 31 | 5 | [58] | ||
450 | 20 | 32.9 | 51.7 | 15.4 | [59] | ||
425 | 50 | 58.4 | 37.9 | 2.7 | [34] | ||
475 | 50 | 58 | 36 | 4 | [60] |
Application | Activation Condition | Electrode Preparation | Electrochemical Cell Preparation | Ref. |
---|---|---|---|---|
Capacitor | WTPC was mixed with KOH in three distinct proportions (1:3, 1:5, and 1:7) and then heated for one hour at 800 °C. The maximal surface area (524) was found at a mixing ratio of 1:7. | A suspension of 0.5 mg of activated carbon in 5 mL of DI water was made and dried at 25 °C. | Aqueous 6 M KOH solution was used as the electrolyte. Electrodes of Pt foil and calomel were used as counter and reference, respectively. | [72] |
Capacitor | First WTPC was activated by CO2 for two hours at 1000 °C. Then, a blended a prepared sample with KOH (1:4) and heated at 850 °C for two hours. | Electrode was made by coating a 1 cm × 1 cm area of nickel foam with a blend of 80 wt% active ingredients, N-methyl-2-pyrrolidone (NMP) and 10 wt% conducting carbons black (Super P), 10 wt% PVDF, and the electrode was dried at 110 °C for twenty-four hours. | In a two-electrode system, 6 mol KOH electrolyte solution was used, and the counter electrode was a platinum sheet electrode. Base electrode in a 3-electrode setup was saturated Hg/HgO. | [14] |
Battery | Tyre powder pyrolysed at 400 °C for two hours and subsequently activated by CO2 and HO2 for various temperatures (820, 1000, 1300, 1600) | Waste tyre, super P black, and poly vinylidene difluoride mixed in 8:1:1 ratio followed by drying at 120 °C for 10 h. | 1 M LiPF6 and DMC, used as electrolyte, and the counter electrode was made of lithium foil | [73] |
Battery | At 1000 °C, the particulate rubber samples were heated, where the temperature of the furnace the temperature was elevated from room temperature to 1000 °C at a rate of 10 °C per minute; after the temperature attained 1000 °C, it was maintained for 15 min; the furnace then receded to room temperature. | By casting a slurry comprising 80% TDAC, 15% polyvinylidene difluoride (PVDF) binders, and 5% commercial carbon (super C45), an anode was created. | The electrolyte consists of 1.0 M LiPF6 mixed in 1:1:1 volumes of ethylene carbonate (EC), diethyl carbonate (DEC), and dimethyl carbonate (DMC). | [74] |
Supper capacitor | WTPC was activated by steam for two to four hours at 700–900 °C | Pressing a mixture of ACs, acetylene black, and poly tetra fluoro ethylene (PTFE) having a 90:5:5 weight ratio, the electrode was made. | As a reference electrode, a Ni foil and a Hg/HgO electrode were used, respectively. A 6 M KOH aqueous solution was used as an electrolyte. | [75] |
Electric Double Layer Capacitance (EDLC), | Tyre was pyrolysed at 600 °C for three hours. Combining the resulting char with H3PO4 powder and activated at varied temperatures and activation times. | Activated carbon and polyvinylidene fluoride (PVDF) binder were mixed 9:1 in N-methyl-2-pyrrolidone (NMP) to make a slurry. An electrode was formed by vacuum-drying the slurry on Ni foil at 120 °C. | As the electrolyte, an aqueous solution of 6 M KOH is utilised. Activated carbon was the working electrode, while a Pt foil was the counter electrode and Ag|AgCl was the reference electrode. | [76] |
K-ion battery | Crumb tyre was pyrolysed from room temperature to 400 °C, followed by temperature increases to 1100 °C and 1600 °C. | Electrode was produced by distributing a slurry containing 80 percent active material. | Potassium foil was the counter electrode. The used electrolyte was 0.8 M KPF6 dissolved in diethyl carbonate (DEC) and ethylene carbonate (EC) in a volume ratio of 1:1. | [77] |
Energy Storage Device | WTPC was combined with K2CO3 powder and activated at 800 °C with various mixing ratios. | Activated carbon, polyvinylidene fluoride (PVDF) binder, and acetylene black were mixed 80:10:10 to make a slurry and dried at 60 °C to form an electrode | Dissolving 6.5848 g of salt in 20 mL of deionized water produced 1 M K3[Fe(CN)]6, and 1 mL of the solution was mixed with 40 mL of 1 M HNO3 to prepare electrolyte | [78] |
Super Capacitor | WTAC was activated at 800 °C for 4 h with HNO3 reagent | The electrodes were produced by incorporating 95 wt.% AC with 5 wt.% polytetrafluoroethylene (PTFE) binder in ethanol and then moulding the mixture into thick films. Then, electrodes with a diameter of 10 mm were cut and dried up in air at 60 °C for 12 h. | Utilized Ni foil as a counter electrode, Hg/HgO as a reference electrode, and a 6 mol/L KOH aqueous solution as the electrolyte. | [79] |
K-ion Battery | In a furnace, phosphoric acid and tyre rubber were placed in a mass ratio of 1:3 for calcination for two hours at 800 °C in nitrogen flow | The composition of the electrode was (80:10:10) PMC, polyvinylidene fluoride, and super P. | Potassium sheets were utilized as the counter electrode. The solution of electrolyte comprised 1 M KPF6 dissolving in a 1:1 volume ratio of vinyl carbonate and diethyl carbonate (EC/DEC). | [80] |
Na-ion Battery | From ambient temperature to 400 °C, tyre rubber was pyrolysed at 1 °C/min ramp rate, followed by 1400 °C and 1600 °C, respectively. | Active material, PVDF binder, and conductive carbon C45 were mixed in a slurry at the weight ratio of 80:10:10 to produce the electrode. | Electrolyte consisted of 1 M NaClO4 in diethyl carbonate (DEC) and ethylene carbonate (EC). | [81] |
Deference | Graphite | TDAC | Ref |
---|---|---|---|
Surface area | 0.5 to 2.5 m2/g | 50 to 400 m2/g | [76,77,80,81] |
Crystal Structure (Id/IG ratio/) | 0.05 to 0.3 | 0.6 to 1.2 | |
Price | USD 3.5–9.90/Kg according to purity. | USD 1.50 to USD 2.50/Kg | |
Environmental sustainability | Less | More environmental | |
Performance in KIB | 197 mAhg−1 during 1st cycle, 10 mAhg−1 after 50 cycle, Rate C/2 | 155 mAhg−1 after 200 cycles | |
Performance in NaIB | 290 mAhg−1 after 100 cycles (30 mAg−1), 83% | 203 mAhg−1 after 100 cycles (20 mAg−1), 66% |
Activation Method | Physical Properties | Number of Electrodes | Electrolyte | Performance | Application | Ref. | |
---|---|---|---|---|---|---|---|
SA (m2/g) | TPV cm3/g | ||||||
KOH | 524 | 1.236 | Three | 6 M KOH | Specific capacitance 408 Fg−1 (0.25 Ag−1); capacity retention 97% after 10,000 cycles | Supper capacitor | [72] |
CO2 +KOH | 733 | 0.318 | Two/Three | 6 M KOH | The three-electrode system performed with 192 F/g specific capacitance at 0.5 A g−1 and 73% rate capability at 50 A g−1. A two-electrode system exhibited 106% capacitance retention after 10,000 cycles at 2 A g−1, 4.7 Whkg−1 energy density, and a maximal power density of 6362.6 W kg-1. | Electrical double-layer capacitor (EDLC) | [14] |
Steam+ CO2 | 369 | Multiple | 1:1, 1 M LiPF6 and DMC | 350 mAhg−1 specific capacitance (at 300 mA g−1); capacity retention of 81% after 500 cycles; 99% coulombic efficiency (300 mAg−1) | Lithium-ion battery | [73] | |
Thermal | Multiple | 1 M LiPF6 | Carbon derived from sulfonated tyre rubber had a 71% coulombic efficiency at the start. After 100 cycles, the cell with carbon from sulfonated tyre rubber as the anode had a reversible capacity of 390 mAh g−1, and it was nearly 100% efficient in terms of coulombic capacity. The first discharge capacity of sulfonated tire-rubber-derived carbon is approximately 545 mAhg−1, the reverse charge capacity is about 387 mAhg−1, and the capacity that cannot be changed is 158 mAhg−1. | Lithium-ion battery | [74] | ||
Steam (850) | 981 | 2.07 | Multiple | 6 M KOH | The energy density of a supercapacitor is 13.9 Wh kg−1 at 500 W kg−1 of power and 13.3 Wh kg−1 at 4000 W kg−1 of power. | Supercapacitor | [75] |
H3PO4 (900) | 563 | 0.201 | Three | 6 M KOH | EDLC was found to have a maximal specific capacitance of 106 F/g and a maximum rate capability of 0.723. The maximum specific surface area, 563 m2/g, was found for 0.201 cm3/g pore volume. | Supercapacitor | [76] |
Thermal (1100) | 34.5 | 8 M KPF6 | Initial capacity of flow below 1.8 V is 192 mAh g−1 and capacity retention after 200 cycles is 80.7%, corresponding to a 155 mAh g−1 capacity. | K-Ion battery | [77] | ||
K2CO3 | 385 | Three | 1 M K3[Fe(CN)]6 | After 1000 cycles, the battery has a discharge capacity of 50 mAh g−1 at 0.25 A g−1, a capacitance of 140 F g−1 at the identical specific current, and an energy efficiency of 70%. | Energy storage device | [78] | |
HNO3 | 915 | 0.95 | Three | 6 M KOH | After 1000 cycles, the specific capacitance of the electrode decreases from an initial value of 190 F/g to 140 F/g. The retention rate is 72%. | supercapacitor | [79] |
HNO3 | 241.5 | Multiple | 1 M KPF6 | At 100 mA/g, the reversible capacity was 181.8 mA h/g, and the rate performance was outstanding. It has a capacity of 128.5 mA h/g at 500 mA/g and at a current density of 50 mA/g. The capacity is 218.2 mA h/g. | K-ion battery | [80] | |
Thermal | 148 | Multiple | 1 M NaClO4 | 203 mAh g−1 capacity after 100 cycles at 20 mA g−1; 66% cycle efficiency and 203 mAh g−1 capacity at the 100th cycle | Na-ion battery | [81] |
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Zerin, N.H.; Rasul, M.G.; Jahirul, M.I.; Sayem, A.S.M.; Haque, R. Electrochemical Application of Activated Carbon Derived from End-of-Life Tyres: A Technological Review. Sustainability 2024, 16, 47. https://doi.org/10.3390/su16010047
Zerin NH, Rasul MG, Jahirul MI, Sayem ASM, Haque R. Electrochemical Application of Activated Carbon Derived from End-of-Life Tyres: A Technological Review. Sustainability. 2024; 16(1):47. https://doi.org/10.3390/su16010047
Chicago/Turabian StyleZerin, Nusrat H., Mohammad G. Rasul, M. I. Jahirul, A.S.M. Sayem, and R. Haque. 2024. "Electrochemical Application of Activated Carbon Derived from End-of-Life Tyres: A Technological Review" Sustainability 16, no. 1: 47. https://doi.org/10.3390/su16010047
APA StyleZerin, N. H., Rasul, M. G., Jahirul, M. I., Sayem, A. S. M., & Haque, R. (2024). Electrochemical Application of Activated Carbon Derived from End-of-Life Tyres: A Technological Review. Sustainability, 16(1), 47. https://doi.org/10.3390/su16010047