Improving the Energy Efficiency of an Electric Submersible Pump Installation Using an Integrated Logistics Support Approach
Abstract
:1. Introduction
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- diagnostics of the state of electrical equipment;
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- planning of logistics procedures;
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- support maintenance of operational documentation.
2. Materials and Methods
2.1. Elements’ Interaction Scheme
2.2. Technological Restrictions
2.2.1. Well Head Characteristic
2.2.2. Feed Stall Protection
2.2.3. Overheating Protection
2.2.4. Fittings Restrictions
2.2.5. Minimum Head Restrictions
2.2.6. Voltage Limits at Motor Terminals
2.2.7. Voltage Frequency Limits
2.3. Method for Power Consumption Optimizing of an Electric Submersible Pump Installation
2.4. Assessment of the Measures’ Economic Feasibility for the Rational Parameters Selection of Electrical Equipment Modes
3. Results
3.1. The Choice of Rational Parameters of the Electrical Equipment Modes When Optimizing the ESPI Power Consumption
3.2. Assessment of the Measures’ Economic Feasibility for the Rational Parameters Selection Modes of the Electrical Equipment
- ESPI is configured with equipment that allows the regulation of the frequency (there are no costs for the purchase of additional equipment);
- the ESPI is not configured with equipment that allows the regulation of the frequency (additional equipment purchase is required).
3.3. Integrated Logistics Support Approach to Improve the Energy Efficiency of the ESP
- Input of initial data:
- input the elements’ parameters in accordance with the installed equipment nameplate data and the results of equipment tests, as well as in accordance with the data of the records of the wells’ pumping equipment;
- setting the technological mode initial parameters in accordance with the documents fixing the technological process parameters, as well as the data of hydrodynamic studies of the wells.
- determination of voltages in the nodes of the electrotechnical complex and voltage losses in the elements;
- determination of currents in the electrotechnical complex elements;
- determination of load power and power losses in elements;
- determination of specific power consumption of ESPI.
- Rational parameters selection of electrical equipment modes and electrical parameters modeling with the selected parameters:
- determination of equipment rational parameters (frequency of supply voltage, choke diameter);
- determination of voltages in the nodes of the electrotechnical complex and voltage losses in the elements;
- determination of currents in the electrotechnical complex elements;
- determination of load power and power losses in elements;
- determination of specific power consumption of ESPI.
- Processing of calculation results:
- determination of the technical effect value from changes in equipment parameters in named and relative values;
- determination of the economic effect size from changes in equipment parameters.
- Registration of calculation results:
- report on possible technical and economic effects;
- report on the required value of the change in the modes parameters of the electrical equipment;
- automatic filling of the form for performing work on changing the technological equipment parameters;
- automatic filling of the permit form for the performance of work on changing the electrical equipment parameters;
- graphical presentation of calculation results.
- diagnostics of the state of electrical equipment,
- planning of logistics procedures and determination of the composition and the required volume of spare parts;
- training of service personnel;
- development and maintenance of electronic operational documentation.
4. Discussion
5. Conclusions
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- a program for the selection of rational equipment parameters in order to increase the energy efficiency of the electric pump installation was developed,
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- a structural diagram of the process of selecting optimal equipment parameters was developed.
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- to assess the potential of energy saving,
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- to assess the economic feasibility of changing the parameters of the technological regime,
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- for evaluation (and subsequent analysis) of improving the energy efficiency of electric submersible pumping units,
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- for planning and optimizing the stock of electrical equipment.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Appendix A
Abbreviation | Description |
---|---|
ESP | Electric submersible pump |
ESPI | Installation of electric submersible pump |
ETC | Electrotechnical complex |
FC | Frequency converter |
HV | High voltage |
IDEF | Integrated definition |
ILS | Integrated logistics support |
LV | Low voltage |
OF | Oil field |
PLC | Programmable logic controller |
SEM | Submersible electric motor |
TMS | Telemetry system |
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Mode | Parameter | Well Number | ||
---|---|---|---|---|
115 | 120 | 318 | ||
Initial | dch, mm | 5 | 4 | 5 |
f, Hz | 43 | 56 | 48 | |
PWH, MPa | 1.4 | 2.6 | 1.5 | |
Hdyn, m | 764 | 750 | 908 | |
WESPI, kW·h/day | 648.0 | 895.2 | 700.8 | |
Wsp, kW·h/m3 | 11.24 | 13.95 | 10.46 | |
Optimized | dch, mm | 7 | 7 | 8 |
f, Hz | 42.3 | 54.6 | 47 | |
PWH, MPa | 1.050 | 1.000 | 0.917 | |
Hdyn, m | 767 | 755 | 900 | |
WESPI, kW·h/day | 631.0 | 781.9 | 680.2 | |
Wsp, kW·h/m3 | 10.95 | 12.18 | 10.15 | |
Reducing specific power consumption, % | 2.59 | 12.68 | 2.74 |
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Petrochenkov, A.; Lyakhomskii, A.; Romodin, A.; Perfil’eva, E.; Mishurinskikh, S.; Zuev, S.; Butorin, I.; Kolesnikov, N.; Lelekov, A.; Shabunin, A. Improving the Energy Efficiency of an Electric Submersible Pump Installation Using an Integrated Logistics Support Approach. Sustainability 2023, 15, 11845. https://doi.org/10.3390/su151511845
Petrochenkov A, Lyakhomskii A, Romodin A, Perfil’eva E, Mishurinskikh S, Zuev S, Butorin I, Kolesnikov N, Lelekov A, Shabunin A. Improving the Energy Efficiency of an Electric Submersible Pump Installation Using an Integrated Logistics Support Approach. Sustainability. 2023; 15(15):11845. https://doi.org/10.3390/su151511845
Chicago/Turabian StylePetrochenkov, Anton, Aleksandr Lyakhomskii, Alexander Romodin, Evgeniia Perfil’eva, Sergey Mishurinskikh, Sergei Zuev, Iurii Butorin, Nikolai Kolesnikov, Aleksandr Lelekov, and Andrey Shabunin. 2023. "Improving the Energy Efficiency of an Electric Submersible Pump Installation Using an Integrated Logistics Support Approach" Sustainability 15, no. 15: 11845. https://doi.org/10.3390/su151511845
APA StylePetrochenkov, A., Lyakhomskii, A., Romodin, A., Perfil’eva, E., Mishurinskikh, S., Zuev, S., Butorin, I., Kolesnikov, N., Lelekov, A., & Shabunin, A. (2023). Improving the Energy Efficiency of an Electric Submersible Pump Installation Using an Integrated Logistics Support Approach. Sustainability, 15(15), 11845. https://doi.org/10.3390/su151511845