Optimization Design of Multi-Factor Combination for Power Generation from an Enhanced Geothermal System by Sensitivity Analysis and Orthogonal Test at Qiabuqia Geothermal Area
Abstract
:1. Introduction
2. Methodology
2.1. Governing Equation of Hydraulic-Thermal Coupled Numerical Model
2.2. Orthogonal Test Method
2.3. Range Analysis
3. Geothermal Characteristics of the Gonghe Basin
3.1. Geological Setting
3.2. Geothermal Features
- (1)
- Part I (0~−505 m): The upper of Part I is a thin mid-late Pleistocene sand and gravel layer. Its grain gradually becomes finer downwards; the middle of Part I is mainly the lacustrine deposits of the Gonghe formation. The bottom of Part I is composed of sandy mudstone.
- (2)
- Part II (−505~−1350 m): It is composed of the Linxia formation and the Xianshuihe formation. The lithology is mainly medium-thick mudstone and medium-thick siltstone. The integrity of the mudstone is better. The sandstone particles are finer.
- (3)
- Part III (−1350~−3705 m): It is mid-late Triassic granite; the main lithology is granite and granodiorite. The radioactive heat generation rate of the granite ranges from 1.73 to 4.48 μW/m3, with an average of 3.04 μW/m3, and there is no abnormal high radioactive heat generation rate.
4. EGS Reservoir Production Simulation Analysis
4.1. Target Reservoir and Project Design
4.2. Power System
4.3. Numerical Procedure
4.4. Model Parameters and Single-Factor Sensitivity Scheme
4.5. Initial and Boundary Conditions
4.6. Simulation Results of Single-Factor Sensitivity Analysis
4.6.1. Maximum Injection Rate under Base Case Condition
4.6.2. Production Temperature
4.6.3. Power Generation
4.6.4. Bottom-Hole Pressure of Injection Well
4.6.5. Reservoir Injectivity
4.6.6. Pump Power
4.6.7. Coefficient of Performance
4.7. Discussions of Single-Factor Sensitivity Analysis
4.7.1. Effect of Reservoir Factors on Production Performance
4.7.2. Effect of Operation Factors on Production Performance
4.7.3. Main Factors Affecting Production Performance
5. Multi-Factor Combination Analysis
5.1. Orthogonal Test Scheme
5.2. Orthogonal Test Results
5.3. Discussions of Multi-Factor Combination Analysis
5.3.1. Effect of Main Factors on Production Performance
5.3.2. Order of Main Factors and Optimal Combination
5.3.3. Optimal Scheme Considering Fracture Permeability Anisotropy
5.3.4. Optimal Scheme Considering Injection Rate
5.3.5. Well Layout Mode
5.3.6. Optimal Scheme Considering Injection Water Temperature
5.3.7. Space Variation of Reservoir Temperature Field
6. Conclusions
- (1)
- The Gonghe Basin possess a good geothermal structure. The molten layer in the depth interval of 15~35 km may be the heat source. The widely distributed huge-thick high-temperature granite formation is an ideal target reservoir for HDR. The cap rocks are mainly mudstone and sandstone, which have the characteristics of low heat conductivity. The complex geological structure has produced many deep large faults, which can serve as heat conduction channels. Therefore, there has formed a relatively shallow high-temperature HDR reservoir in the Gonghe Basin.
- (2)
- For single-factor sensitivity analysis, when qinj was constant, the increase of Sf had a slight influence on Tpro and We. Pf had the greatest influence on the production performance among all the factors. For the condition with α = 10, We declined the fastest, while Wp rose the fastest, resulting in the lowest η. The increase of Pr had a slight influence on Tpro and We in the later stage of the project. λr was the least influential of all the parameters. Increasing Linj had little influence on Tpro and We but had great influence on Pinj and Wp. When qinj decreased, the early We decreased due to the flow rate limitation although Tpro declined much more slowly. Meanwhile, Wp decreased and η increased significantly. Therefore, the biggest influence factor on the We value was the overall permeability of the fractured reservoir. For η, Pf was the most important factor, followed by qinj, Linj, and α.
- (3)
- The four factors of fracture permeability, fracture permeability anisotropy, injected section length, and injection rate had the greatest influence on the EGS production. For the multi-factor sensitivity analysis, the order of influence degree on We was qinj > Pf > α > Linj. The order of influence degree on η was Pf > qinj > Linj > α. On the whole, the rank results of the orthogonal test are almost the same as those of single-factor sensitivity.
- (4)
- Different factor combinations have great influence on the heat transfer performance. The multi-factor and multi-level combination optimization is needed and the optimization scheme of the EGS can be achieved through the orthogonal test and range analysis.
- (5)
- For reservoir stimulation, the stratum with dense natural fractures should be selected as the target EGS reservoir. It is not advisable to acidify the EGS reservoir too much to widen the apertures of natural fractures. This is likely to lead to a rapid decline in net power generation. Fracture permeability anisotropy will increase pump energy consumption, but this adverse effect can be greatly reduced if the other parameters are well matched. Matrix permeability and heat conductivity may not be used as an indicator in selecting a target reservoir.
- (6)
- For project operation, the injected section length should be as long as possible. The injection rate plays a major role in all factors. Special attention should be paid to the value of the injection rate, which should not be too large. The appropriate injection temperature should be determined in accordance with the water source condition and the engineering requirement. If a commercial rate (100 kg/s) is to be obtained, the permeability of the reservoir fracture network needs to be stimulated to be higher. Meanwhile, in order to ensure that the production temperature is both high and stable, it is necessary to further increase the volume of the EGS reservoir.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Conflicts of Interest
Nomenclature
CR | Rock specific heat, J/(kg·K) | hβ | Specific enthalpy in phase β, J/kg |
F | Mass or heat flux, kg/m2 or W/m2 | t | Time, s |
Iinj | Injectivity, kg/s/MPa | uβ | Specific internal energy in phase β, J/kg |
Linj | Injected section length, m | α | Fracture permeability anisotropy |
M | Mass or energy per volume, kg/m3 or J/m3 | Φ | Porosity |
Pf | Fracture permeability, m2 | φ | Sensitivity |
Pinj | Bottom-hole pressure of injection well, MPa | κ | Mass components |
Pr | Matrix permeability, m2 | η | Coefficient of performance |
qinj | Injection rate, kg/s | ηe | Conversion efficiency |
R | Range | ηp | Pump efficiency |
Sf | Fracture spacing, m | λr | Heat conductivity, W/(m·K) |
Sβ | Saturation of phase β | ρR | Rock density, kg/m3 |
T | Temperature, °C | ρβ | Density of phase β, kg/m3 |
Tpro | Production water temperature, °C | vβ | Darcy velocity in phase β, m/s |
Vn | Subdomain of the flow system | μβ | Dynamic coefficient of viscosity, Pa·s |
We | Power generation, MW | σH | Maximum horizontal stress, MPa |
Wp | Pump power, MW | σV | Vertical principal stress, MPa |
z | Depth, m | σh | Minimum horizontal stress, MPa |
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Level | Factor | ||
---|---|---|---|
A | B | C | |
Level l | a1 | b1 | c1 |
Level 2 | a2 | b2 | c2 |
Level 3 | a3 | b3 | c3 |
Test Number | Factor | ||
---|---|---|---|
A | B | C | |
1 | a1 | b1 | c1 |
2 | a1 | b2 | c2 |
3 | a1 | b3 | c3 |
4 | a2 | b1 | c3 |
5 | a2 | b2 | c1 |
6 | a2 | b3 | c2 |
7 | a3 | b1 | c2 |
8 | a3 | b2 | c3 |
9 | a3 | b3 | c1 |
Wells | Depth, z (km) | Measured Temperature, T (°C) |
---|---|---|
GR1 | 0.1~1.0 | T = 66.061z + 18.467 (R2 = 0.9958) |
1.1~2.8 | T = 40.289z + 48.992 (R2 = 0.9967) | |
2.9~3.6 | T = 57.738z − 5.0238 (R2 = 0.9861) | |
GR2 | 0.1~3.0 | T = 50.154z + 33.795 (R2 = 0.9996) |
DR3 | 0.1~1.4 | T = 72.879z + 14.198 (R2 = 0.9988) |
1.5~2.9 | T = 44.357z + 55.081 (R2 = 0.996) | |
DR4 | 0.1~0.5 | T = 7z + 77.3 (R2 = 0.9423) |
0.6~1.5 | T = 8.303z + 99.782 (R2 = 0.91) | |
1.6~3.1 | T = 44.456z + 46.466 (R2 = 0.9983) |
Lithology | Depth (km) | Heat Conductivity (W/(m·K)) |
---|---|---|
Mudstone | 0.20~1.40 | 1.25~1.99 (average is 1.58) |
Igneous Rock | 1.50–3.63 | 2.10–3.17 (average is 2.53) |
Items | Parameters | Base Case Value | Selected Case Value |
---|---|---|---|
Reservoir | Fracture spacing, Sf | 3 m | 50 m |
Fracture permeability (kx = ky = kz), Pf | 1 × 10−13 m2 | 1 × 10−11 m2 | |
Fracture permeability anisotropy, α (α = kx/kz, kx = ky), | 1 | 10 | |
Matrix permeability, Pr | 1 × 10−17 m2 | 1 × 10−14 m2 | |
Matrix porosity | 0.025 | No changed | |
Matrix density | 2360 kg/m3 | No changed | |
Heat conductivity, λr | 2.0 W/(m·K) | 3.5 W/(m·K) | |
Specific heat | 754.4 J/(kg·K) | No changed | |
Initial pressure | P = 4 × 10−7–10,000z (Pa) | No changed | |
Initial temperature | 225 °C | No changed | |
Operation | Injected section length, Linj | 60 m | 120 m |
Injection rate, qinj | 30 kg/s | 20 kg/s | |
Injection water temperature | 10 °C | No changed | |
Injection water specific enthalpy | 78.77 kJ/kg | No changed | |
Productivity index | 5.4 × 10−12 m3 | No changed | |
Production bottom-hole pressure | 30 MPa | No changed |
Level | Factors | |||
---|---|---|---|---|
A | B | C | D | |
Fracture Permeability, Pf (m2) | Fracture Permeability Anisotropy, α | Injected Section Length, Linj (m) | Injection Rate, qinj (kg/s) | |
1 | 5 × 10−14 | 1 | 30 | 20 |
2 | 1 × 10−13 | 10 | 120 | 50 |
3 | 1 × 10−12 | 100 | 210 | 80 |
4 | 1 × 10−11 | 1000 | 300 | 110 |
Test Number | Factors | |||
---|---|---|---|---|
A | B | C | D | |
Fracture Permeability, Pf (m2) | Fracture Permeability Anisotropy, α | Injected Section Length, Linj (m) | Injection Rate, qinj (kg/s) | |
1 | A1 (5 × 10−14) | B1 (1) | C1 (30) | D1 (20) |
2 | A1 (5 × 10−14) | B2 (10) | C2 (120) | D2 (50) |
3 | A1 (5 × 10−14) | B3 (100) | C3 (210) | D3 (80) |
4 | A1 (5 × 10−14) | B4 (1000) | C4 (300) | D4 (110) |
5 | A2 (1 × 10−13) | B1 (1) | C2 (120) | D3 (80) |
6 | A2 (1 × 10−13) | B2 (10) | C1 (30) | D4 (110) |
7 | A2 (1 × 10−13) | B3 (100) | C4 (300) | D1 (20) |
8 | A2 (1 × 10−13) | B4 (1000) | C3 (210) | D2 (50) |
9 | A3 (1 × 10−12) | B1 (1) | C3 (210) | D4 (110) |
10 | A3 (1 × 10−12) | B2 (10) | C4 (300) | D3 (80) |
11 | A3 (1 × 10−12) | B3 (100) | C1 (30) | D2 (50) |
12 | A3 (1 × 10−12) | B4 (1000) | C2 (120) | D1 (20) |
13 | A4 (1 × 10−11) | B1 (1) | C4 (300) | D2 (50) |
14 | A4 (1 × 10−11) | B2 (10) | C3 (210) | D1 (20) |
15 | A4 (1 × 10−11) | B3 (100) | C2 (120) | D4 (110) |
16 | A4 (1 × 10−11) | B4 (1000) | C1 (30) | D3 (80) |
Test Number | Index | ||||||
---|---|---|---|---|---|---|---|
Power Generation, We | Coefficient of Performance, η | Production Temperature, Tpro | Injectivity, Iinj | Bottom-Hole Pressure, Pinj | Pump Power, Wp | ||
1 | VEnd VAve. | 1.00 1.45 | 2.38 3.63 | 176.46 208.11 | 1.13 1.17 | 30.69 30.61 | 0.42 0.40 |
2 | VEnd VAve. | −1.60 0.33 | −0.88 0.21 | 52.87 110.62 | 1.79 2.12 | 60.27 55.82 | 1.81 1.54 |
3 | VEnd VAve. | −1.24 0.49 | −0.28 0.20 | 77.53 110.07 | 1.96 2.32 | 74.69 68.63 | 4.38 3.77 |
4 | VEnd VAve. | −3.35 −1.44 | −1.01 −0.37 | 54.78 81.09 | 5.01 5.62 | 55.83 53.46 | 3.30 2.99 |
5 | VEnd VAve. | −2.62 −0.36 | −1.55 0.13 | 51.67 93.97 | 4.68 5.42 | 49.62 46.90 | 1.69 1.48 |
6 | VEnd VAve. | - | - | - | - | - | - |
7 | VEnd VAve. | 1.11 1.46 | 35.26 51.99 | 183.40 208.79 | 17.43 19.28 | 33.65 33.44 | 0.03 0.03 |
8 | VEnd VAve. | −0.86 0.67 | −0.31 0.57 | 222.41 223.83 | 1.22 1.69 | 74.70 64.89 | −0.86 0.67 |
9 | VEnd VAve. | −4.96 −3.74 | −20.56 −16.04 | 32.41 49.37 | 45.66 48.45 | 36.71 36.00 | 0.24 0.22 |
10 | VEnd VAve. | −2.29 -0.88 | −24.98 −7.97 | 57.69 84.32 | 95.71 110.12 | 34.60 34.12 | 0.09 0.08 |
11 | VEnd VAve. | −1.27 0.88 | −2.08 2.80 | 62.2 126.6 | 4.39 5.15 | 45.92 42.59 | 0.61 0.50 |
12 | VEnd VAve. | 0.43 1.14 | 5.55 12.41 | 132.38 185.98 | 2.65 3.63 | 38.82 36.93 | 0.16 0.11 |
13 | VEnd VAve. | −1.68 −0.91 | −377.26 −439.38 | 50.34 73.60 | 897.44 892.88 | 33.10 32.92 | 0.0038 0.0038 |
14 | VEnd VAve. | 0.05 0.52 | 18.77 420.36 | 104.76 140.23 | 22.34 22.90 | 32.68 32.58 | 0.0024 0.0019 |
15 | VEnd VAve. | −4.28 −1.71 | −25.12 −6.44 | 41.83 77.13 | 40.07 41.85 | 36.94 35.94 | 0.17 0.15 |
16 | VEnd VAve. | −3.17 −0.88 | −2.67 0.05 | 39.48 83.07 | 6.04 7.23 | 53.71 48.87 | 1.19 0.99 |
Index | Value | Factors | |||
---|---|---|---|---|---|
A | B | C | D | ||
We | k1 | 0.21 | −0.89 | 0.48 | 1.26 |
k2 | 0.59 | −0.01 | −0.03 | 0.24 | |
k3 | −0.53 | 0.28 | −0.52 | −0.41 | |
k4 | −0.75 | −0.01 | −0.44 | −2.30 | |
R | 1.34 | 1.17 | 0.10 | 3.56 | |
Rank | 2 | 3 | 4 | 1 | |
Better level | A2B3C1D1 | ||||
η | k1 | −112.92 | 0.92 | 2.16 | 124.52 |
k2 | 137.53 | 17.56 | 4.00 | −108.95 | |
k3 | 12.14 | 0.22 | 101.27 | −1.8975 | |
k4 | 5.59 | −6.35 | −98.93 | −7.62 | |
R | 250.45 | 23.92 | 200.21 | 233.47 | |
Rank | 1 | 4 | 3 | 2 | |
Better level | A2B2C3D1 | ||||
Tpro | R | 82.02 | 45.69 | 27.31 | 125.04 |
Rank | 2 | 3 | 4 | 1 | |
Iinj | R | 238.41 | 232.21 | 252.46 | 213.49 |
Rank | 2 | 3 | 1 | 4 | |
Pinj | R | 15.30 | 13.85 | 12.04 | 16.82 |
Rank | 2 | 3 | 4 | 1 | |
Wp | R | 1.96 | 0.66 | 0.54 | 1.45 |
Rank | 1 | 3 | 4 | 2 |
Test | We | η | Tpro | Iinj | Pinj | Wp | |
---|---|---|---|---|---|---|---|
A2B1C4D1 (α = 1) | VEnd | 0.97 | 69.29 | 173.07 | 19.63 | 33.03 | 0.014 |
VAve. | 1.23 | 64.74 | 192.28 | 20.92 | 33.03 | 0.019 | |
A2B2C4D1 (α = 10) | VEnd | 1.02 | 63.75 | 177.18 | 19.29 | 33.1 | 0.016 |
VAve. | 1.35 | 67.50 | 201.02 | 20.69 | 33.07 | 0.02 | |
A2B3C4D1 (α = 100) | VEnd | 1.11 | 35.26 | 183.4 | 17.43 | 33.65 | 0.03 |
VAve. | 1.46 | 51.99 | 208.79 | 19.28 | 33.44 | 0.03 | |
A2B4C4D1 (α = 1000) | VEnd | 1.01 | 6.20 | 174.88 | 12.35 | 38.83 | 0.163 |
VAve. | 1.37 | 11.42 | 202.77 | 14.28 | 37.06 | 0.12 |
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Zhao, Y.; Shu, L.; Chen, S.; Zhao, J.; Guo, L. Optimization Design of Multi-Factor Combination for Power Generation from an Enhanced Geothermal System by Sensitivity Analysis and Orthogonal Test at Qiabuqia Geothermal Area. Sustainability 2022, 14, 7001. https://doi.org/10.3390/su14127001
Zhao Y, Shu L, Chen S, Zhao J, Guo L. Optimization Design of Multi-Factor Combination for Power Generation from an Enhanced Geothermal System by Sensitivity Analysis and Orthogonal Test at Qiabuqia Geothermal Area. Sustainability. 2022; 14(12):7001. https://doi.org/10.3390/su14127001
Chicago/Turabian StyleZhao, Yuan, Lingfeng Shu, Shunyi Chen, Jun Zhao, and Liangliang Guo. 2022. "Optimization Design of Multi-Factor Combination for Power Generation from an Enhanced Geothermal System by Sensitivity Analysis and Orthogonal Test at Qiabuqia Geothermal Area" Sustainability 14, no. 12: 7001. https://doi.org/10.3390/su14127001