Critical Barriers to Implementation of Reverse Logistics in the Manufacturing Industry: A Case Study of a Developing Country
Abstract
:1. Introduction
2. Literature Review
2.1. Reverse Logistics and Pakistani Context
2.2. Manufacturing Industry in Pakistan
2.3. Barriers to RL
2.4. Structural Equation Modeling and Delphi Method in Supply Chain Management
2.5. Research Gap
- Lack of qualitative and quantitate studies focusing on identification and verification of RL barriers in developing countries
- The need to address the research gap on developing RL infrastructure in the Pakistani context due to the following factors: implementation of the new environmental policy (National Policy on Solid Waste Management 2016), green marketing, social issues, economic issues, environmental standards, and new rules of Pakistan Environmental Protection Agency (PAK-EPA). On the other hand, deficiencies in logistics infrastructure is a big challenge for Pakistani manufacturing companies.
- More specifically, companies perceive RL as an unexplored part of supply chain management and one of the most difficult and significant initiatives to implement in the green supply chain management field.
- There is wide applicability of SEM and DM in the supply chain management field. According to previous literature review, several studies have focused on exploring the barriers in developed countries and supplier selection. To the best of our knowledge, no one has used the combined methodologies of SEM and DM for RL barriers analysis.
3. Research Methodology
3.1. Problem Description
3.2. Barrier Identification
- Financial and economic-related barriers (FERB): this category offers information about financial and economic-related barriers; for example, those related to investments, loans, adaptation costs and return and funding, among others.
- Knowledge and experience-related barriers (KERB): this group contains information about barriers related to professional skills, training, and experience of employees; responsibilities of professionals, and RL awareness among companies.
- Law and regulation-related barriers (LRRB): this category includes the barriers related to laws and regulations concerning the reverse flow of products, political commitment, and government policies.
- Management-related barriers (MRB): in this category, barriers related to management, such as the manager’s importance to RL is compared with other organizational issues and top management commitment to RL logistics activities.
- Infrastructure and technology-related barriers (ITRB): this category includes issues related to infrastructure and technology, such as lack of logistics infrastructure, issues related to lack of technical human skill and lack of technology, and information system for the improvement of RL within the country.
- Environment-related barriers (ERB): this category refers to issues related to environmental protection and sustainable development within the country.
- Market-related barriers (MB): this category deal with barriers related to market competition and uncertainty, undeveloped recovery marketplaces, and lack of community pressure on manufacturers to protect the environment.
- Policy-related barriers (PRB): this category contains information about barriers that are related to policies, such as lack of corporate, social and ethical responsibilities; lack of clarity regarding sustainability, and company policies against RL.
3.3. Literature Review Methodology (Steps 1 and 2)
3.4. Developing the Survey Questionnaire
- Q1.
- Which barriers would need to be resolved on priority in order to implement RL in your industry?
- Q2.
- Follow up questions were asked about the addition and deletion of selected barriers.
- Q3.
- Please highlight barriers faced by your company that are not in the list.
(Average percentage response rate expected)]
- (1)
- The company should be operating in Pakistan.
- (2)
- The company should be large, facing the described barriers, and have available resources.
- (3)
- An RL program should be implemented or available for implementation within the company.
- (4)
- The company should agree to participate in this research and answer all the questions in the questionnaire.
4. Results
5. Discussions
Comparison of Findings with Brazil, China, and India
6. Conclusions
7. Practical Implications and Future Research Direction
Author Contributions
Funding
Conflicts of Interest
References
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Research Objectives | Author | Analysis Method |
---|---|---|
Understanding the customer’s behavior toward adaptation of green logistics practices | [69] | SEM |
Obtaining initial indicators to check the impact of logistics packaging on transportation efficiency freight | [71] | SEM |
Evaluating most critical and core problems in sustainable supply chain management (SCM) | [61] | DM |
Evaluation of competitiveness of logistics companies using Structural Equation Modeling | [68] | SEM |
Comprehensive long-term planning for logistics service industry, a Delphi method analysis for 2025 | [63] | DM |
Purpose of this study was to check the relationship between market orientation, supply chain orientation, and supply chain management | [66] | SEM |
Development of most important strategies in supply chain management for future forecasting with the help of the Delphi technique | [60] | DM |
Purpose of this study was to evaluate the selection of a green supplier for the high-tech industry | [62] | DM |
The main purpose of this paper was to evaluate three strategies: market strategy, process strategy, and information strategy of logistics with the help of Structural Equation Modeling | [73] | SEM |
The objective of this paper was to check the impact of enterprise resource planning on SCM with the help of the Delphi Method | [59] | DM |
The objective of this study was to investigate the service quality that influences third-party logistics provider relationship and shipper satisfaction | [67] | SEM |
The aim of this study observes the relationship between 3PL, customer relation and logistics firm improvement | [74] | SEM |
A Delphi Method based study to identify the factors affecting location decision in international operations | [75] | DM |
The purpose of this study was to evaluate the potential connection between green SCM initiative as an environmental improvement option, competitiveness, and economic performance among South Asian firms | [65] | SEM |
The purpose of this paper was to motivate Malaysian manufacturing companies to adopt GSCM activities to protect the environment | [72] | SEM |
Identification of most critical issues in reverse logistics faced by professionals in time management activities | [76] | DM |
Influence of institutional theory on adoption of green supply chain practices in the manufacturing industry | [70] | SEM |
The development of a comprehensive model-based decision for GSCM using SEM and securing better understanding among managers on internal and external factors | [77] | SEM |
Professionals opinions toward electronics business logistics companies | [58] | DM |
The aim of this study was to fill the gap by provision of empirical evidence to manufacturing companies for implementation of green supply chain management to protect the environment | [78] | SEM |
Development of green supply chain management strategies from companies’ sustainable strategies and emerging economy perspective | [64] | DM |
Code | Barriers | References |
---|---|---|
FERB | 1 Financial & Economical Related Barriers | |
FERB1 | Lack of initial capital | [13,28,43,44,51,81,82,83] |
FERB2 | Non-availability of bank loans to encourage green products/processes | [26] |
FERB3 | Higher costs of adopting RL | [21,28,48,84,85] |
FERB4 | Lack of funds for product return monitoring systems | [28,86] |
FERB5 | High investments and less return-on-investments | [26,86] |
FERB6 | Expenditure on collecting used products | [18,26] |
KERB | 2 Knowledge & Experience Related Barriers | |
KERB1 | Lack of skilled professionals in RL | [28,46,82,87,88,89] |
KERB2 | Lack of knowledge, training and experience in RL | [45,46,87,90,91] |
KERB3 | Lack of awareness about RL practices | [10,26,43,48,82,84,92] |
KERB4 | Immaturity and low investment in knowledge management and information systems | [8,48,83,93,94] |
KERB5 | Wrong forecasting | [49,95,96] |
KERB6 | Lack of responsiveness about RL | [97,98,99,100,101] |
LRRB | 3 Law & Regulation Related Barriers | |
LRRB1 | Lack of government supportive policies for RL | [86,102] |
LRRB2 | Changing regulations due to changing political climate | [103] |
LRRB3 | Lack of regulatory restrictions | [26,104,105] |
LRRB4 | Lack of enforceable laws on products’ return of end-of-life | [18,28] |
LRRB5 | Customers are not informed to returned use products | [3,18] |
LRRB6 | Lack of political commitment | [106] |
MRB | 4 Management Related Barriers | |
MRB1 | Lack of commitment from top management | [41,44,47,48,49,87,97,107,108,109] |
MRB2 | Lack of management initiatives | [41,82] |
MRB3 | Lack of cooperation with RL professionals | [28,87] |
MRB4 | Lack of coordination with 3PL providers | [18,26] |
MRB5 | Lack of waste management practices | [8,28,110] |
MRB6 | Poor organizational culture | [41,47,97,109,111] |
MRB7 | Resistance to change | [97,112,113,114] |
ITRB | 5 Infrastructure & Technology Related barriers | |
ITRB1 | Lack of new technology and information systems | [41,46,84,87,105] |
ITRB2 | Lack of logistics infrastructure facilities | [104] |
ITRB3 | Lack of human resources | [3,46,48,105,115,116] |
ITRB4 | Lack of technology for waste management and recycling | [22,28,45,87,117] |
ITRB5 | Deficiency of road conditions | [104] |
ITRB6 | Poor service quality of local 3PL provider | [104] |
ERB | 6 Environmental Related Barriers | |
ERB1 | Lack of environmental law awareness | [46,51,118] |
ERB2 | Complexity in measuring and monitoring suppliers’ environmental practices | [46] |
ERB3 | Lack of effective environmental measure | [46,65] |
ERB4 | Difficulty in identifying environmental opportunities | [46,119] |
ERB5 | Lack of international or U.S environmental standards | [28,44,51] |
ERB6 | No specific environmental goals | [26,119] |
MB | 7 Market-Related Barriers | |
MB1 | Market competition and uncertainty | [26,43] |
MB2 | Lack of community pressure | [40,103,120] |
MB3 | Marketing of remanufactured product | [26,86,120,121] |
MB4 | Uncertain quality and quantity of return | [21,26,40,86,120] |
MB5 | Uncertain return and demand | [86,121,122] |
MB6 | Undeveloped recovery marketplaces | [51,102,123] |
PRB | 8 Policy Related Barriers | |
PRB1 | Lack of corporate social responsibility and ethical standards | [26,43,51,87] |
PRB2 | Companies policies against RL | [51,90,102] |
PRB3 | Lack of clarity regarding sustainability | [45,86] |
PRB4 | Limited forecasting and planning in RL | [18,28,51] |
Demographic | Count | Percentage |
---|---|---|
Gender | ||
Male | 454 | 83 |
Female | 93 | 17 |
Age group | ||
20–35 years | 197 | 36 |
36–50 years | 279 | 51 |
>50 years | 73 | 13 |
Education | ||
Bachelor | 317 | 58 |
Master | 211 | 39 |
Ph.D. | 19 | 3 |
Industry category | ||
Textile mills | 73 | 13 |
Food industry | 59 | 11 |
Plastic bags manufacturing | 41 | 7 |
Apparel mills | 25 | 5 |
Beverage companies | 82 | 15 |
Paper manufacturing | 27 | 5 |
Rubber and plastics mills | 34 | 6 |
Coal and petroleum companies | 28 | 5 |
Electronic products manufacturing | 49 | 9 |
Lubricants companies | 58 | 11 |
Fertilizer companies | 50 | 9 |
Government Employees (PAK-EPA, SDPI) | 21 | 4 |
Work status | ||
Top level | 46 | 8 |
Middle level | 322 | 59 |
Low level | 179 | 33 |
Total | 547 | 100 |
Factors | Reliability | 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 |
---|---|---|---|---|---|---|---|---|---|
FERB1 | 0.875 | 0.876 | |||||||
FERB3 | 0.822 | ||||||||
FERB4 | 0.650 | ||||||||
FERB5 | 0.802 | ||||||||
FERB6 | 0.729 | ||||||||
KERB1 | 0.751 | 0.872 | |||||||
KERB2 | 0.742 | ||||||||
KERB5 | 0.837 | ||||||||
KERB6 | 0.591 | ||||||||
LRRB1 | 0.834 | 0.856 | |||||||
LRRB2 | 0.638 | ||||||||
LRRB3 | 0.683 | ||||||||
LRRB4 | 0.801 | ||||||||
LRRB5 | 0.848 | ||||||||
MRB1 | 0.764 | 0.825 | |||||||
MRB3 | 0.788 | ||||||||
MRB5 | 0.674 | ||||||||
MRB6 | 0.863 | ||||||||
MRB7 | 0.502 | ||||||||
ITRB1 | 0.837 | 0.855 | |||||||
ITRB2 | 0.729 | ||||||||
ITRB3 | 0.866 | ||||||||
ITRB4 | 0.710 | ||||||||
ITRB5 | 0.696 | ||||||||
ITRB6 | 0.830 | ||||||||
ERB1 | 0.712 | 0.832 | |||||||
ERB2 | 0.783 | ||||||||
ERB3 | 0.670 | ||||||||
ERB4 | 0.598 | ||||||||
ERB5 | 0.580 | ||||||||
ERB6 | 0.709 | ||||||||
MB1 | 0.845 | 0.641 | |||||||
MB2 | 0.865 | ||||||||
MB4 | 0.780 | ||||||||
MB6 | 0.804 | ||||||||
PRB1 | 0.796 | 0.829 | |||||||
PRB2 | 0.867 | ||||||||
PRB3 | 0.297 | ||||||||
PRB4 | 0.785 |
Variables | Composite Reliability 1 | Average Variance Extracted 2 | Fit Indices 3,4,5 | Statistics | Recommended Criteria |
---|---|---|---|---|---|
Financial & Economical | 0.85 | 0.654 | NFI | 0.96 | >0.90 |
Knowledge & Experience | 0.89 | 0.601 | NNFI | 0.94 | >0.90 |
Law & Regulation | 0.78 | 0.587 | CFI | 0.96 | >0.90 |
Management | 0.80 | 0.642 | GFI | 0.94 | >0.90 |
Infrastructure & Technology | 0.86 | 0.596 | AGFI | 0.92 | >0.90 |
Environmental | 0.87 | 0.548 | RMSEA | 0.054 | >0.08 |
Market | 0.76 | 0.662 | SRMR | 0.049 | >0.08 |
Policy | .082 | 0.648 |
Brazil a | China b | India c |
---|---|---|
The financial burden of tax | Lack of initial capital | Limited forecasting & planning |
Limited forecasting and planning | Low commitment | Customer perception about RL |
Uncertainty related to economic issues | Lack of enforceable laws and directives on take-back of end-of-life | Lack of organization personnel resources |
Complexity in operation | Lack of coordination with 3PL providers | Lack of top management commitment |
Lack of taxation knowledge on returned products | Lack of funds for return monitoring systems | Lack of a system to monitor returns |
Top Five Barriers to RL Implementation in Pakistan’s Manufacturing Industry | Current Study | Brazil a | China b | India c |
---|---|---|---|---|
Lack of initial capital | √ (rank 1) | – (rank 12) | √ (rank 1) | √ (rank 5) |
Lack of skilled professionals in RL | √ (rank 2) | – (rank 11) | – (rank 10) | – (rank 7) |
Company policies against RL | √ (rank 3) | REJ * | – (rank 7) | – (rank 37) |
Lack of new technology and information system | √ (rank 4) | – (rank 22) | – (rank 8) | – (rank 6) |
Lack of community pressure | √ (rank 5) | NL ** | – (rank 15) | – (rank 22) |
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Share and Cite
Waqas, M.; Dong, Q.-l.; Ahmad, N.; Zhu, Y.; Nadeem, M. Critical Barriers to Implementation of Reverse Logistics in the Manufacturing Industry: A Case Study of a Developing Country. Sustainability 2018, 10, 4202. https://doi.org/10.3390/su10114202
Waqas M, Dong Q-l, Ahmad N, Zhu Y, Nadeem M. Critical Barriers to Implementation of Reverse Logistics in the Manufacturing Industry: A Case Study of a Developing Country. Sustainability. 2018; 10(11):4202. https://doi.org/10.3390/su10114202
Chicago/Turabian StyleWaqas, Muhammad, Qian-li Dong, Naveed Ahmad, Yuming Zhu, and Muhammad Nadeem. 2018. "Critical Barriers to Implementation of Reverse Logistics in the Manufacturing Industry: A Case Study of a Developing Country" Sustainability 10, no. 11: 4202. https://doi.org/10.3390/su10114202
APA StyleWaqas, M., Dong, Q.-l., Ahmad, N., Zhu, Y., & Nadeem, M. (2018). Critical Barriers to Implementation of Reverse Logistics in the Manufacturing Industry: A Case Study of a Developing Country. Sustainability, 10(11), 4202. https://doi.org/10.3390/su10114202