A Review of Low-Temperature Plasma for Surface Engineering of Biomass Materials
Abstract
1. Introduction

| Modification Type | Representative Technologies | Modification Mechanism | Advantages | Disadvantages | Application Scenarios | Ref. |
|---|---|---|---|---|---|---|
| Physical Methods | Mechanical treatment | Removes surface material through abrasion or blasting to increase surface roughness. | Rapid, low-cost, and pollution-free. | Shallow modification depth; non-uniform results; dust generation. | Surface roughening to improve the mechanical interlocking of coatings or adhesives. | [24] |
| Heat treatment | Applies thermal energy to degrade and reorganize amorphous components (e.g., hemicellulose), reducing hydrophilicity. | Improves dimensional stability and decay resistance; environmentally friendly. | Potential strength loss; energy-intensive; requires precise control. | Reducing surface hydrophilicity and enhancing dimensional stability for outdoor applications. | [25] | |
| Radiation treatment | High-energy radiation cleaves molecular chains and generates free radicals for subsequent reactions. | Uniform modification with deep penetration. | High equipment cost; radiation hazards; potential embrittlement. | Surface cross-linking or degradation to enhance hardness or chemical reactivity. | [26] | |
| Ultrasonic treatment | Utilizes cavitation effects to clean and micro-roughen the surface. | Mild operating conditions with effective cleaning. | Limited to small areas; unsuitable for large components; relatively high energy consumption. | Precision cleaning and micro-roughening to improve uniformity before further processing. | [27] | |
| Laser treatment | Uses a high-energy laser beam to ablate material, enabling precise surface patterning. | High precision with micro-/nano-scale processing capability. | High equipment cost; low throughput; risk of thermal damage/carbonization. | Fabrication of micro-textured surfaces for superhydrophobic, optical, or sensing functions. | [28] | |
| Chemical Methods | Alkali treatment | Dissolves hemicellulose and lignin, thereby increasing porosity and exposing cellulose microfibrils. | Highly effective; significantly improves surface reactivity. | Produces alkaline wastewater; may reduce fiber strength. | Surface cleaning/activation to increase specific surface area and reactive sites. | [29] |
| Acid treatment | Hydrolyzes hemicellulose and alters the surface chemical structure. | Relatively mild reaction conditions. | Reduces polymerization degree; causes equipment corrosion; requires wastewater treatment. | Preparation of water-resistant wood surfaces. | [30] | |
| Esterification/Acetylation | Introduces hydrophobic groups (e.g., acetyl) onto cellulose hydroxyl groups. | Provides durable hydrophobicity; improves dimensional stability. | High cost; use of toxic reagents and catalysts; long reaction times. | Surface functionalization to impart properties such as thermoplasticity or flame retardancy. | [31] | |
| Biological Methods | Enzymatic treatment | Enzymes selectively cleave bonds or introduce functional groups. | Mild conditions; high specificity; environmental friendliness. | High enzyme cost; slow reaction rates; sensitivity to pH and temperature. | Biorefining in pulp/paper and textiles; interfacial modification in biocomposites. | [32,33] |
2. Types of Low-Temperature Plasma
2.1. Working Atmosphere

2.2. Operating Pressure
2.3. Discharge Modes
| Discharge Mode | Typical Excitation Source | Operating Pressure Range | Plasma Characteristics/Generation Mechanism | Main Applications in Biomass Modification | Ref. | |
|---|---|---|---|---|---|---|
| DC | Glow discharge | DC power supply (1–10 kV) | Low pressure (0.1–10 Pa) | Electrons accelerated by high DC voltage ionize the gas via collisions, forming a stable, uniform glow plasma. | Uniform surface cleaning and activation of wood/fibers to enhance interfacial adhesion. | [68,69] |
| Corona discharge | Pulsed or high-voltage DC | Atmospheric pressure | A strong, localized electric field near a sharp electrode ionizes the surrounding gas, creating a corona rich in reactive species. | Continuous treatment of webs (paper, textiles) to improve printability, dye uptake, or adhesion. | [59,61] | |
| AC | DBD | AC power supply (50–100 kHz) | Atmospheric pressure | A dielectric barrier limits current, forming numerous micro-discharges and enabling large-area, low-temperature plasma. | Continuous, large-area treatment of wood/textiles for activation, wettability control, or sterilization. | [72] |
| RF discharge (capacitively coupled, CCP) | RF generator (~13.56 MHz) | Low pressure | An RF electric field between parallel electrodes accelerates electrons, generating a uniform, controllable plasma of moderate density. | Precision etching, nanotexturing, and uniform thin-film deposition on biomass surfaces. | [73,79] | |
| RF discharge (inductively coupled, ICP) | RF generator (~13.56 MHz) | Low pressure | An alternating magnetic field induces a circulating electric field, thereby efficiently coupling energy to electrons and producing very high-density plasma. | Deep modification or high-rate deposition for high-performance interphases in biomass composites. | [80] | |
| Microwave discharge | Microwave source (~2.45 GHz) | Wide range (vacuum to atmospheric) | Microwave energy is resonantly absorbed by electrons, creating a high-density, electrodeless (contamination-free), highly reactive plasma. | Efficient functionalization of biomass-derived carbon or biomedical materials; initiation of challenging graft polymerizations. | [75,76] | |
| Hybrid | Microplasma | DC, RF, or Microwave | Atmospheric pressure | Discharge confined within micro-cavities yields high power density and enables stable miniature plasmas. | Localized micro-area modification, portable treatment devices, and interior surface treatment of complex 3D porous scaffolds. | [77] |

3. Multiscale Mechanisms and Property Regulation in Plasma Surface Modification
3.1. Mechanisms of Low-Temperature Plasma Surface Treatment

3.1.1. Surface Etching

3.1.2. Surface Functionalization

3.2. Aging Effect
| Material Type | Modification Atmosphere | Discharge Mode | Storage Conditions | Aging Time | Changes in Interfacial Properties | Ref. |
|---|---|---|---|---|---|---|
| Zirconia (ZrO2, 3 mol% yttria-stabilized) | N/A | NTP | Air | Significant hydrophobic recovery within 1 week; slight decrease in surface roughness after 4 weeks | Significant improvement in surface hydrophilicity after plasma treatment, followed by rapid hydrophobic recovery during air storage; surface roughness decreased after 4 weeks, with reduced oxygen-/nitrogen-containing functional group content. | [117] |
| Carbonized Bamboo | O2 | DBD | Room temperature, ambient air | Significant decay within 1 d; continuous linear decay over 12 d. | The contact angle reduction rate rapidly decreased from 1.25 to 1.02 and continued to decline over 12 days (linear slope: –0.06). | [36] |
| Bamboo Outer Skin (Green Layer) | N/A | GDP | N/A | 12 h | Contact angle increased over time, recovering approximately 30% of the original value after 24 h, indicating a temporary hydrophilic effect. | [69] |
| Black Spruce Wood | N2 and N2/O2 mixtures | DBD | Natural aging | 14 d | Water contact angle gradually approached that of untreated samples, indicating hydrophobic recovery. | [118] |
| Pine/Beech Wood | Air | RF | Aged for 12 d | 12 d | Minor decrease in surface energy, suggesting plasma-induced cross-linking was not dominant. | [119] |
| Wood-Plastic Composite | Air | DBD | 20 °C, 0% RH; 20 °C, 65% RH; 60 °C, 75% RH | Over one week | Changes in surface wettability, hydrophobic recovery; a model for calculating the half-life of contact angle was established. | [120] |
| Metal Surface (H300LAD Steel) | Air | APP | Air, Water, –20 °C, 30 °C | Several hours to days | Gradual recovery of surface wettability to the untreated state; aging rate influenced by plasma type, storage conditions, and temperature. | [121] |
| Polyketone Film (Poketon™) | Air/Oxygen | APP | Humidity chamber (room temperature, ambient pressure), isothermal heating | N/A | Changes in wettability, surface energy and its polar/dispersive components; adhesion properties (peel strength) varied with storage conditions. | [122] |
| PBO/BMI Composite | Argon | ICP, DBD | Air | 10–30 d | Grafting of polar functional groups on fiber surface, increased surface free energy, and improved interlaminar shear strength (ILSS); however, aging decay occurred over time. | [123] |
| Silk Fibroin Film | N2, H2O(g) | ICP | Ambient temperature and 60 °C high temperature | PE film treated with N2 plasma recovered to 10% of original hydrophobic state within 160 h | Silk film maintained hydrophilicity over a 6-week aging period; hydrophobic recovery rate was influenced by aging temperature. | [124] |
| HDPE/PA12/PA6 | Air | AP-μP | Room temperature | Significant aging occurred within 5 h | Contact angle decreased first and then relaxed/recovered; aging rate depended on polymer hydrophilicity (polyamides faster than polyethylene). | [125] |
| PBO Fiber | Oxygen | DBD | Air | Sharp decline in adhesion within 5 days; continuous decrease in oxygen content over 30 days | Oxygen content decreased from 24.83% to 20.88%, O/C ratio from 0.350 to 0.268; composite adhesion decreased by approximately 18%. | [126] |
| PET Film | Air | DBD | Environments with varying humidity and temperature | Aging rate influenced by storage conditions: low temperature and low humidity could inhibit aging. | Contact angle increased (hydrophobic recovery). | [127] |
| PLA Film | N/A | AC | N/A | Aging effect was evaluated as a function of processing parameters (time, power, frequency). | Wettability (contact angle) changed with storage time; processing parameters could modulate the aging rate. | [128] |
3.3. Influence of Key Process Parameters
3.3.1. Treatment Time
3.3.2. Discharge Power
3.3.3. Treatment Distance
| Discharge Type | Working Atmosphere | Power Density | Treatment Time | Treatment Distance | Characteristics | Ref. |
|---|---|---|---|---|---|---|
| GD | Ar, O2, N2, Air | Relatively low (~W/cm2) | Long (tens of seconds–minutes) | Several cm (sample placed within the plasma zone) | High uniformity; primarily chemical modification; capable of penetrating micropores. Aging effect must be controlled for heat-sensitive biomass to prevent thermal damage. | [149,150] |
| DBD | Air, O2, N2, He/O2 mixture | Medium (up to 102 W/cm2) | Short (seconds–minutes) | Electrode gap 0.1–5 mm | Suitable for in-line processing; faces challenges in uniformity. High flux of reactive species, strong at introducing surface chemistry. | [131,151,152] |
| Jet | Ar, He (often with trace O2) | High (localized) | Very short (milliseconds–tens of seconds) | Several mm to cm (remote treatment) | High directionality, suitable for localized treatment. Enriched in reactive species and excited states, featuring combined physical and chemical effects. | [153,154] |
| RF | Ar, Air | High | Short (seconds–tens of seconds) | Several mm–cm scale | High energy density, high modification efficiency; requires precise control to prevent surface ablation. | [15,155,156] |
3.4. Process Optimization for Engineering Applications
| Material Category | Modification Objective | Material | Process Parameters | Effect Validation | Refs. | |||
|---|---|---|---|---|---|---|---|---|
| Gas | Power | Time | Discharge Mode | |||||
| Wood and Bamboo | 1. Improve wettability and adhesion; 2. Induce controllable color change; 3. Surface cleaning and activation | Bamboo | Water vapor | 150 W | 5 min | GD | Contact angle >110° pre-treatment; became hydrophilic (<20°) post-treatment. | [69] |
| Teak Wood | Air | 3 kW | N/A | CP | Decrease in lightness; overall color difference (ΔE × ab) increased after treatment. | [111] | ||
| Pine Wood | Air | N/A | 1 min | DBD | Degradation of lignin/extractives; increased penetration depth of phenolic resin adhesive; increase in C=O/O–C=O groups and significant improvement in interfacial bonding. | [165] | ||
| Wood | N2 | N/A | N/A | APPJ | Up to 75% removal of DDT contamination from flat wood surfaces. | [166] | ||
| Fagus sylvatica L. | Air | 225 W | 3 s | DBD | Increased surface free energy, wettability, and oxygen-containing functional groups. | [51] | ||
| Starch and Polysaccharides | 1. Improve solubility/dispersibility 2. Induce functional color change | Pea Starch (PS) | Air | 120 W | 21 min | RF | Relative Crystallinity decreased by 6.5%; solubility increased from 6.05 ± 0.38% to 12.37 ± 0.34%. | [167] |
| Waxy Maize Starch (WMS) | Air | 750 W | 7 min | APPJ | RC decreased from 46.7% to 42.0%; Water Binding Capacity increased from 105.19% to 131.27%; Solubility Volume increased from 2.96 g/mL to 3.33 g/mL. | [168] | ||
| Natural Fibers (Hemp, Cotton, etc.) | 1. Optimize composite interface | Coir Fiber | O2 | 350 W | 30 s | CP | Increased roughness; introduction of new oxygen functional groups on fiber surface; enhanced interfacial bonding with resin matrix. | [169] |
| Hemp Fibers | Air | 80 W | 120 s | DBD | Introduction of COOH groups; wettability improved by up to 5 times. | [170] | ||
| Protein-Based Substrates (Protein Films, etc.) | 1. Increase surface hydrophilicity 2. Induce cross-linking | Soy Protein | Air | N/A | 3 min | DBD | Water contact angle decreased from 87.9° to 77.2°; enhanced elongation at break, reduced WVP, improved thermal properties, and cross-linking of soy protein matrix. | [171] |
| Gelatin | Air | N/A | 20 min | DBD | Cross-linking of gelatin nanofibers, improving structural stability and water resistance. | [172] | ||
| Protein Film | Ar | 50 W | 10 min | GD | Increased roughness, introduction of functional groups (e.g., C–O, C=O), and generation of cross-linking. | [173] | ||
4. Applications of Low-Temperature Plasma in Surface Modification of Biomass Materials
4.1. Surface Structures of Wood, Bamboo, and Straw

| Material Type | Main Structural Characteristics | Initial Surface State and Treatment Objectives | Suitable Plasma Types and Atmospheres | Typical Morphological Changes | Mechanism of Action | Ref. |
|---|---|---|---|---|---|---|
| Wood | Hierarchical pore structure with cell lumens and pits | Some roughness and porosity, but amorphous regions cover cellulose; objective: selectively etch amorphous regions to enlarge pores and expose cellulose microfibrils. | Low-pressure RF/glow discharge (Ar, N2) | Layered exfoliation, cell wall etching, and pore enlargement | High-energy ion bombardment preferentially removes lignin and hemicellulose (amorphous regions) and preserves crystalline cellulose. This increases specific surface area and enhances resin penetration and micro-interlocking. | [44,176] |
| Bamboo | Vascular bundles and parenchyma cells, naturally coated with a siliceous layer and wax | Dense, hydrophobic surface hindering resin penetration; objective: break waxy barrier, open the surface structure, and form nanoscale scratches to enhance penetration and anchoring. | Glow discharge/atmospheric-pressure jet (Ar, O2) | Increased porosity, nanoscale scratches, and disruption of the waxy layer | Physical bombardment disrupts the waxy layer; reactive species increase surface energy and wettability, forming hydrophilic pores that promote resin penetration and interfacial bonding. | [42,69] |
| Straw | Loose fiber bundles coated with silica cells and a hydrophobic cuticle; loose structure; low surface energy | Hydrophobic surface with few reactive sites; objective: create grooves and pits, increase specific surface area, and expose internal cellulose. | Atmospheric-pressure DBD or jet (air, water vapor) | Protrusions, grooves, pits, and surface loosening | Physical etching forms grooves; reactive species chemically oxidize the surface, thereby introducing polar groups, increasing surface energy, and improving compatibility with polymer matrices. | [182,183] |
4.2. Surface Chemical Composition
4.3. Surface Wettability
5. Conclusions and Outlook
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| DC | Direct Current |
| AC | Alternating Current |
| DBD | Dielectric Barrier Discharge |
| RF | Radio Frequency |
| CCP | Capacitively Coupled Plasma |
| ROS | Reactive Oxygen Species |
| RNS | Reactive Nitrogen Species |
| ICP | Inductively Coupled Plasma |
| HDPE | High-Density Polyethylene |
| PI | Polyimide |
| PA12 | Polyamide 12 |
| PA6 | Polyamide 6 |
| PET | Polyethylene Terephthalate |
| PS | Potato Starch |
| SV | Swelling Volume |
| WBC | Water-Binding Capacity |
| RC | Relative Crystallinity |
| DDT | Dichlorodiphenyltrichloroethane |
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Zhang, Y.; Ma, Y.; Wu, J.; Wu, Y.; Li, Y.; Xu, L.; Lou, Z. A Review of Low-Temperature Plasma for Surface Engineering of Biomass Materials. Forests 2026, 17, 251. https://doi.org/10.3390/f17020251
Zhang Y, Ma Y, Wu J, Wu Y, Li Y, Xu L, Lou Z. A Review of Low-Temperature Plasma for Surface Engineering of Biomass Materials. Forests. 2026; 17(2):251. https://doi.org/10.3390/f17020251
Chicago/Turabian StyleZhang, Yanghong, Yan Ma, Jianhua Wu, Youqing Wu, Yanjun Li, Lei Xu, and Zhichao Lou. 2026. "A Review of Low-Temperature Plasma for Surface Engineering of Biomass Materials" Forests 17, no. 2: 251. https://doi.org/10.3390/f17020251
APA StyleZhang, Y., Ma, Y., Wu, J., Wu, Y., Li, Y., Xu, L., & Lou, Z. (2026). A Review of Low-Temperature Plasma for Surface Engineering of Biomass Materials. Forests, 17(2), 251. https://doi.org/10.3390/f17020251

