1. Introduction
Rapid population growth has made wood consumption exceed the natural forests’ productivity rate [
1]. The problem becomes particularly noticeable and intensifies because of the lack of knowledge of wood properties and cost-effective technologies to convert this precious resource into competitive end products. The increasing environmental concerns of recent years have led to significant changes in the timber sector and, in particular, in the field of wood preservation. In the past, abundant quantities of high-quality wood were harvested from natural forests, but nowadays, this is not feasible. Subsequently, the timber-based product industry is based on low-value species and plantation wood, which is also considered of lower quality and requires the application of protective techniques/treatments prior to exposure to the outdoor environment [
2].
In parallel, environmental concerns regarding toxic chemicals that are usually impregnated into wood, aiming to enhance its properties, have turned the research towards alternative and more environmentally friendly methods of wood modification treatments. In this direction, wood modification treatments aim to improve the properties and increase their application range, increasing the service life of the wood and its structures without worsening the environment. One such practice is thermal modification [
3], which was invented in ancient times when indigenous people in Africa applied it to make their sticks durable, or Vikings to make their ships durable, etc. [
4]. Therefore, this method is one of the first methods of wood improvement and protection that permanently modifies the material and creates a “new” substrate material of similar appearance, though of different properties [
5].
During thermal treatment, wood with a low moisture content is exposed to high temperatures (160–250 °C) for relatively short periods [
3], resulting in permanent changes to the wood’s physical/chemical properties in terms of its equilibrium moisture content (EMC), wood surface color, odor [
6], other physical and mechanical properties, and chemical composition [
7,
8]. In general, after thermal treatment, light-colored wood species tend to acquire darker shades, resembling naturally dark-colored hardwoods of high quality [
9]. Esteves and Pereira [
10] explain how these changes are attributed to the increase in phenolic groups and the stabilization of lignin. Additionally, wood’s resistance to biodegradation by fungi, microfungi, and bacteria is being improved [
11,
12], as well as its resistance to the deterioration caused by insect attacks [
13], attributed to the chemical changes and the lower hygroscopicity and moisture content (EMC) [
8,
14]. The chemical changes in the wood substrate induced by thermal treatment are as follows: depolymerization of hemicelluloses and the amorphous parts of cellulose, plasticization of lignin, and an increase in the lignin network, loss/alteration of extractives, followed by an increase in extractives as the treatment duration progresses.
Each wood species responds differently to specific thermal treatment conditions [
3]. The temperature level, treatment duration, moisture content, and oxygen level in the chamber’s atmosphere constitute the most critical factors [
15]. When wood is exposed to high temperatures, some of its hemicelluloses are depolymerized (the chemical component bearing the highest number of hydroxyl groups among the structural components of wood), and the moisture and volatile components gradually evaporate. At the same time, other extractives are being modified [
16]. Some polysaccharides degrade, demonstrating a noticeable weight and density reduction, while some new compounds (extracts) are produced. During treatment, especially under humid conditions, carbonic acids, mainly acetic acid, are initially formed as a result of the breakdown of acetyl groups, particularly from hemicelluloses [
17], which further promotes the structural components’ depolymerization. In parallel, wood plasticizes between 170 °C and 200 °C, while at temperatures higher than 200 °C, exothermic reactions take place. At the temperature range responsible for a lignin–glass transition, the network of lignin slightly increases through a cross-linking bond development. In general, wood that contains a higher percentage of lignin exhibits lower hygroscopicity and dimensional changes. Therefore, thermal modification provides a more dimensionally stable material [
18] by reducing the EMC by approximately 0%–50%, depending on the treatment conditions [
19]. Even relatively low-intensity heat treatments result in lower EMC values, with the effect being higher with an increase in temperature [
20,
21,
22].
Previous studies have shown that the modulus of rupture (MOR) and modulus of elasticity (MOE) of wood change, depending on the temperature and duration of treatment, with a higher temperature inducing higher strength loss [
23]. The density of wood decreases by 5%–15% during heat treatment, negatively affecting its strength, though without totally explaining the strength reduction. The loss of strength is due to the degradation of the cell wall due to the degradation of the hemicelluloses and is mainly reflected in a reduction in hardness of 5%–10%, flexural strength of 10%–20%, modulus of elasticity of 5%–20%, and impact bending of 30%–80%. This suggests that heat-treated wood in its current form is not suitable for load-bearing use [
24]. Thermally treated wood also exhibits superior color stability compared to untreated wood based on experiments that involve artificial UV exposure [
25,
26]. Furthermore, when exposed to natural weathering conditions, thermally treated wood seems to be less prone to discoloration and fungal colonization staining [
27]. Several other researchers have shown that reduced hygroscopicity accompanies increased dimensional stability and increased durability. However, the use of thermally treated wood in contact with the ground is not recommended [
28]. Regarding thermal conductivity, wood that has undergone thermal modification exhibits 20 to 25% lower thermal conductivity [
28], while resistance to ultraviolet radiation seems to be unaffected by thermal modification [
29].
Most thermally modified wood is used in cladding, decking, window frames, garden furniture, indoor furniture, cabinets, posts, fences, poles, and packaging. Each application has specific property requirements. For example, cladding, flooring, and utility poles for outdoor exposure require very high resistance to weathering, ultraviolet radiation, decay, mold, and insects [
30]. According to Hortobágyi et al. [
31], the heat transfer intensity of thermally modified specimens decreases after heat treatment compared to untreated wood. When wood is used outdoors, heat transfer seems to be more affected by atmospheric conditions (humidity, ultraviolet radiation, air pressure, airflow intensity, etc.). Heat transfer seems to depend on the temperature differences that occur at the interface and, especially, the change in seasons and the alternation of days and nights [
31]. The thermal conductivity of wood depends on several factors. Some of the most important variables that affect the rate of heat flow in wood (insulation properties) are the wood density, moisture content, direction of heat flow, species and their anatomical characteristics, and the amount and distribution of extractives or chemical substances (gums, tannins, oils, etc.) [
29].
According to the literature, the impact of weathering or aging observed on the appearance and physical, thermal, and chemical characteristics of wood constitutes an intriguing area of study [
2,
32,
33]. Furthermore, there is a conflict in the literature, with some researchers regarding the impact of weathering conditions on thermally treated wood as negligible [
34], while others have pointed out that treated wood used as cladding on buildings changes color over time towards gray shades or demonstrates surface cracking [
22,
35,
36]. Notably, a considerable lack of studies, information, and data focusing on the abiotic factors has been detected and pointed out in recently published studies [
37].
The aim of this study is to investigate the effects of thermal modification on a non-durable, fast-growing and light-colored softwood species, such as fir wood, and the impact this has on its physical and thermal properties (heat transfer analysis) as well as its level of resistance to natural weathering, in order to evaluate its suitability as a thermal insulation building material. This research was undertaken in light of today’s urgent need for superior wood and wood-based materials and increased utilization of low-quality timber species to support energy-efficient building construction.
3. Results
The mass loss test results (
Table 2) reveal that as the treatment temperature increases, the mass loss of the boards increases as well—a trend that could be attributed mainly to the loss of wood moisture, the evaporation of volatile extracts, as well as to the thermal degradation processes that cause the depolymerization of hemicelluloses and amorphous parts of cellulose [
49,
50].
Nevertheless, the thermally modified boards demonstrate a higher rate of weight regain during the conditioning process after thermal treatment compared to the untreated specimens. Essentially, the moisture uptake trend of the modified wood specimens was found to be higher compared to that of the untreated ones. Additionally, a significant difference was detected between the two categories of thermally modified wood (170 °C and 200 °C). More specifically, the samples modified at 170 °C presented lower weight regain during the conditioning process compared to the modified ones at 200 °C. This indicates a higher trend of wood to balance its moisture content according to the current relative humidity. The thermally treated wood’s high permeability [
37,
51] is a factor that could have an association with faster moisture uptake.
The EMC value seemed to decrease after the two thermal modification processes. The higher the treatment temperature, the lower the EMC and density of the wood, which is in agreement with previously conducted studies [
49,
50].
A statistically significant difference in density was observed between the reference material (untreated specimens) and the thermally modified samples at 170 and 200 °C. The EMC follows a similar trend, as it appears that there is a high difference between the reference and the wood samples of both thermal treatments. The beneficial role of thermal treatment in the mitigation of wood’s hygroscopic nature is apparent.
It seems that there was a slight increase in the surface roughness indices when comparing the reference material boards with those of the thermally treated ones. As it is evident, the indices
Ra,
Rz, and
Rq of the wood surfaces increased numerically when the thermal treatment at 170 °C was applied, while the same indices decreased after thermal treatment at 200 °C, approaching the levels of reference/untreated boards’ surface roughness (
Figure 3A). This slight increase in roughness was not found to be significant from a statistical point of view (
p-value > 0.92) and can be attributed to a potential detachment of fibers in the surface of the wood or the decrease in density induced by the thermal treatment. In contrast, the roughness decrease, recorded at the treatment of 200 °C, could have some association with the transfer of extractives towards the surface of wood [
37], the lignin network increase and stabilization, or the loss of moisture [
8,
52]. Therefore, these surfaces that have been modified via the most intensive treatment (200 °C) presented a lower roughness compared to the reference boards, recording a statistically significant difference (
p-value < 0.017). In comparison, they presented much lower roughness than the samples of the first less intensive treatment—170 °C (
p < 0.0082). These three indexes (
Ra,
Rz, and
Rq) recorded a parallel trend in most cases, and therefore, in the literature, mainly
Ra was chosen to be analyzed statistically [
53].
Concerning the exposure of the treated and untreated boards outdoors (
Figure 3B), it was observed that as the treatment temperature increased, the roughness of the wooden specimens also increased, though this is not significant from a statistical point of view (
p-value > 0.09), referring to the difference between treated specimens at 170 °C and reference material. Comparing the surface roughness values of the reference material measured before and after exposure of the specimens outdoors, significant differences were observed (
Figure 3). More specifically, there was a strong increase in surface roughness in the untreated boards after being exposed to external conditions. The increase in roughness indices after exposure to external environmental conditions is quite high compared to the values recorded prior to exposure, demonstrating almost doubled values of roughness (
Figure 3B). Tomak et al. [
54] thermally modified ash, iroko, Scots pine, and oriental spruce at 190 °C and 212 °C for 90 min, and after the weathering tests, concluded that the surface roughness increased as the weathering time increased, that surface quality and color stability were enhanced with the thermal modification for all wood species, and that better results were achieved with hardwoods rather than softwoods.
It was observed that as the intensity of the treatment (temperature level) increased, the lightness (L* index) decreased, depicting the darkening of the wood’s surface. According to the results, a decrease in L* was observed already in the mildest treatment at 170 °C compared to the reference material. In comparison, this decrease became more pronounced in the samples treated at 200 °C. This fact indicates the significant influence of treatment temperature on the lightness of the wood specimens. In parallel, it was observed that the value of color index a* tended to increase due to thermal treatments without marking high standard deviation values. Similarly, index b* exhibited similar values among the two different treatment values.
Analyzing the
L* index values by measuring the samples after their external exposure, similarities between the current measurement and the pre-exposure measurement of this index were observed (
Figure 4). More specifically,
L* decreased, going from the mild (170 °C) to more intensive treatment (200 °C). There is a statistically significant difference between the
L* of the reference samples compared to the samples of the thermal treatment at 170 °C (
p < 0.0049), and an even higher difference is noted between the reference specimens and those treated at 200 °C (
p < 0.0011). Likewise, in the case of the pre-exposure samples, the
a* and
b* indexes did not present major differences between the reference/untreated specimens and the thermally modified ones.
The total color difference (ΔE) and the saturation index (ΔC) were calculated, as well, in order to draw useful conclusions. The higher the ΔΕ index, the higher the surface color change measured on the wooden boards. This indicates that the samples that had undertaken heat treatment at 200 °C became even darker in color after exposure. Therefore, after the exposure of the wood boards outdoors, the ΔE index increased again, especially going from the mild to more intense treatment, with the thermally treated specimens at 200 °C (the most intensive one) exhibiting the darkest color. Comparing the samples before and after the exposure outdoors, it appears that they became slightly darker in color after the exposure since the ΔE index is numerically higher.
According to the results, the hygroscopic properties of the thermally modified wooden specimens improved compared to the untreated samples and the reference material (
Figure 5), marking a significant enhancement in most cases. The absorption test was carried out after 1, 3, 6, 24, and 72 h of immersion in water, using specimens of both thermal treatments (170 °C and 200 °C), as well as the reference specimens. Slightly significant differences were observed in the mildest treatment of 170 °C, which suggests that improvement in the hygroscopic properties of wood begins, even from the temperature level of 170 °C. This is mainly attributed to the potential reduction and degradation of hemicelluloses [
8] and the potential subsequent reduction in hydroxyl groups that the hemicelluloses and amorphous parts of cellulose bear [
37,
55]. Additionally, this tendency could be explained by the depolymerization of the amorphous parts of cellulose and the lignin plasticization at the glass transition temperature point (approximately at 160–180 °C), which leads to a potential increase in the lignin network through thermal degradation product attachment via cross-linking chemical bond development [
8,
22,
37,
53]. Therefore, during high-temperature treatments, several changes in the chemical composition occur within the wood mass [
8,
37].
Longitudinal swelling values (
Figure 6) presented significant differences between the untreated and treated specimens, highlighting the beneficial action of thermal treatment towards the mitigation of its hygroscopic nature. Even the mildest treatment presented a significantly lower longitudinal swelling percentage (
p-value < 0.027), while the specimens treated at 200 °C presented the lowest values of longitudinal swelling (
p-value < 0.0097), marking statistical differences in the response of the material compared to the untreated specimens. In conclusion, the thermal treatment significantly and positively affected the wood material, making it less hygroscopic and dimensionally stable.
A similar trend of the longitudinal swelling of treated and untreated wood specimens was observed in the tangential (
Figure 7A) and radial swelling trends (
Figure 7B). The tangential swelling, as well as the radial swelling of thermally treated wood, were found to be much lower than the respective mean values of untreated (reference) wood specimens, marking, in most cases, statistically significant differences. The numerical indices increased substantially at 24 h and 72 h of immersion in water, as was expected. Among the samples of the two treatments, in those that were thermally modified at 200 °C, the tangential and radial swellings were even lower compared to the samples modified at 170 °C. These findings were further evidence of the beneficial influence of thermal treatments on wood material properties. As was expected, the radial swelling values were, in general, found to be lower than the respective values of tangential swelling due to the anatomical characteristics of wood.
The analysis of the results of the temperatures recorded during the specimens’ exposure to external conditions showed that the ambient temperature increased during the hours between 14:00 and 18:00 in the afternoon. The main differences in the temperatures of the treated specimens and the untreated ones, as well as the specimens of the two treatments, were observed during these hours (14:00 to 18:00). The temperature on the reference specimens increased as the ambient temperature increased during these hours (14:00 to 18:00). The temperature value recorded on the back surfaces remained constant without significant differences occurring during the hours of 14:00 to 18:00, and all these temperature values were found significantly lower than the respective temperature values of the front wooden boards’ surfaces. From 16:00 onwards, it was observed that on the back surface of the wooden boards, there was an increase in temperature, which indicates that the high temperature during the whole day was maintained. The temperature of the cement wall was almost at all time points higher than the respective ones for the untreated specimens since it was affected by the ambient temperature much more intensively and at a faster rate (
Figure 8). The advantages of wood, compared to cement, in terms of insulation properties and heat transfer, are apparent—characteristics that are considered very crucial, especially in the construction field.
In the specimens that were thermally modified at 170 °C, the temperature (measured during their exposure outdoors) increased during the afternoon hours (14:00 to 18:00). The same was observed in the back surface of the specimens that did not come into direct contact with solar irradiation. The temperature values measured at the back surfaces remained numerically at lower levels than those of the respective front surfaces, with a slight maintenance of the temperature during the afternoon hours. The difference in the temperatures for the front and back surfaces was not numerically high (not statistically significant). Therefore, it can be concluded that the transfer of temperature from the front surface, which is in direct contact with sun irradiation, to the back surface of the specimens occurs relatively quickly. Particular differences were detected between the temperature values of the wall (cement reference) and the specimens treated at 170 °C since high differences were recorded (
Figure 9).
In the specimens treated at 200 °C, a higher surface temperature during the midday hours was observed, where the effect of solar irradiation is higher, compared to the respective specimens treated at 200 °C and the untreated specimens. During the hours between 12:00–16:00, the temperature of the front surfaces that came into direct contact with the sun irradiation reached up to 40 °C. At these temperature levels, the back surfaces remained at low-temperature levels. We therefore conclude that the transfer of temperature from the front surface of the wooden boards to the back surface, where there is no direct effect of solar irradiation, is slow.
During the afternoon hours, the opposite trend was observed. The temperature on the back surface of the specimens was found to be slightly higher than those recorded on the front surface. Therefore, essentially, during the hours when the ambient temperature declined, the specimens maintained a higher temperature on the back surface. In the case of the wooden boards that were thermally treated at 200 °C, the temperature transfer occurred at a slower rate from the front surface to the back. Therefore, the thermal treatment clearly affects the temperature transfer from one side of the specimen to the other. In the case of the wood samples modified at 200 °C, their temperature values differed from the cement reference surface temperature, mainly in the morning and noon hours. In conclusion, it follows that the untreated, in relation to the thermally treated specimens, present a difference in the uptake and transfer of temperature from one surface to the other. In the untreated specimens (reference), the temperature transfer occurred faster in the direction from the front surface to the back. In contrast, on the treated specimens, and especially those modified at 200 °C, the transfer occurred at a much slower pace/rate, and the temperature maintenance on the back surface was higher (
Figure 10).
During the month of February, the ambient temperature demonstrated low values, with a maximum temperature of 17 °C (
Figure 11). The results showed that the front surface of the untreated samples, which came into contact with solar irradiation, increased in temperature at 14:00, reaching a mean value of 27.7 °C with an ambient temperature between 17 °C and 23.93 °C, with an ambient temperature of 16 °C. The temperature uptake is significant compared to the ambient temperature. At the same time, the back side of the untreated samples maintained a lower temperature compared to the front surfaces.
Essentially, at the relatively low ambient temperatures of the winter months (February), the untreated samples appeared to maintain a satisfying amount of temperature. On the contrary, the temperature on the cement wall surface remained quite low compared to the ambient temperature and the untreated (reference) specimens.
The temperatures on the front surfaces of the specimens that were thermally treated at 170 °C increased during the hours between 12:00 and 16:00. During these hours; the temperature reached the level of 32.2 °C on the front surface. The temperature of the back surfaces of the specimens seemed to be lower by approximately 3 °C during these hours, indicating a relatively low and slow temperature transfer. In parallel, comparing the front surface of the untreated specimens and those treated at 170°, it was observed that the treated specimens demonstrated higher temperatures (
Figure 12A).
In the thermally treated boards at 200 °C, it was observed that the surface that comes into direct contact with solar irradiation increased in temperature between 12:00 and 16:00, as happened with the samples modified at 170 °C. The maximum temperature value recorded was 34.1 °C at an ambient temperature of 17 °C.
The temperature values of the back surfaces that do not have direct contact with solar irradiation were maintained low. Comparing the front and back surfaces, a large difference at a level between 10 and 6 °C was identified. This indicates that between the hours of 12:00 and 14:00, the temperature transfer was quite slow. A fact that changes from 16:00 onwards, though without major differences (
Figure 12B).
The specimens of the two treatments, at a low ambient temperature in the month of February, seemed to absorb a high amount of heat (compared to the untreated specimens and to the cement reference material). The differences recorded between the boards of the two thermal treatments are not significant, although, at 200 °C, the samples presented slightly higher temperature values. Even after six months of exposure, it was observed that heat treatment plays an important role in heat absorption and transfer through wood material-based panels. The potential of utilizing wood material and specifically the wood of fir species in outdoor wooden structure elements after the performance of thermal treatments at 170 °C and 200 °C (6 h) has been highlighted through the results of this study. It is undoubtful that wood may offer several advantages over cement in construction regarding heat transfer and insulation, lowering consumption of energy while fostering thermal comfort. The insulating qualities of wood and thermally treated wood enable the construction of walls with a higher degree of thermal resistance while remaining thinner (of lower thickness). Combined with its capacity to absorb CO
2, wood’s sustainability and renewable qualities make it a more eco-friendly choice for construction materials [
37].
Based on the thorough observation of the specimens of the current study during and at the end of their 6-month exposure to external conditions, both the unmodified and modified wood developed some micro-cracks and, to a small extent, discontinuities in the structure of the material. At the same time, color loss and photodegradation of the wood surfaces caused by UV radiation [
37] have also been identified. Nevertheless, all these weathering signs are much more apparent and extended on the untreated (reference) wood specimens compared to the thermally treated ones. Improvements in dimensional stability and mild weathering resistance for fir wood material and its structures appear to be ensured by thermal treatment, which is in agreement with the findings of previous studies in the literature dealing with different thermal treatment conditions and wood species [
22,
36,
37]. It is, though, important to keep in mind that thermally treated wood is not considered highly durable in terms of either mechanical strength (due to the thermal decomposition that has been undertaken during the treatment) or biological strength. Therefore, the need for additional protection is a crucial issue to be addressed according to the conditions in which the treated wood material is being applied. In addition, the increase in construction costs when using thermally modified wood should be taken into account, considering whether the benefits emerging from its use (dimensional stability, slight weathering protection, lower heat transfer rate) outweigh the drawback of the slight increase in production costs.
It is suggested that, in the future, further research should be performed on the insulating properties and heat transfer of wood and thermally treated wood in real-time service applications. Future studies should include an examination of the responses of various wood species for comparative reasons, application/examination of longer periods of exposure of treated and untreated wood samples to outdoor conditions (along with the associated structures of those materials), and an investigation of the optimum combination of protective techniques (surface protection or chemical treatment techniques) to be applied on thermally treated wood before being exposed outdoors towards the increase in wooden construction service life duration.
4. Conclusions
In this study, heat treatment of fir wooden boards was carried out at 170 °C and 200 °C for 6 h. The properties of the modified specimens were examined and compared to the untreated ones, while both treated and untreated specimens were exposed outdoors for 180 days in order to monitor the weathering response and the heat insulation performance (heat transfer) of the boards.
It was observed that as the intensity of the treatment increased from 170 to 200 °C, the mass loss (%) of the fir wood increased as well, and was mainly attributed to a loss of moisture, volatile extractives, and unstable chemical components of the wood. The EMC and density of the samples were found to be both lower after the thermal treatments. The treatment at 170 °C increased the surface roughness of the wood, while the most intense treatment of 200 °C decreased it, providing smoother surfaces. The exposure outdoors increased the roughness significantly, especially that of the heat-treated specimens, with the roughness of the specimens treated at 200 °C being the highest. Before outdoor exposure, the untreated specimens appeared to have the lowest roughness compared to the “after exposure” values of all the specimens. The color indices (L*) of both thermally treated and untreated specimens appeared to decrease after exposure to external environmental conditions. The hygroscopic properties (swelling and absorption) of the specimens improved significantly after both treatments, with the most intensive providing the highest hydrophobicity.
Concerning outdoor exposure, direct contact of the front surfaces of the specimens was affected by solar irradiation. Regarding the heat-treated specimens at 200 °C, the temperature transfer occurred more slowly/gradually compared to the untreated samples, indicating the crucial role of treatment in slowing down the heat transfer in wood.
The natural weathering of the specimens was induced by UV combined with other biotic and abiotic factors, revealing, in parallel, high differences in temperature and heat transfer, even after 6 months of exposure and even at low ambient temperatures. Weathering phenomena were more apparent in the untreated wood compared to the wood that was thermally treated. Thermal treatment seems to benefit wood material’s dimensional stability and provides slight weathering protection. The heat transfer in the samples treated at 200 °C was proved to be much slower than the untreated wood, which reveals that the heat treatment significantly affects the heat absorption and transfer from one side of the wood to the other. Thermally treated wood (even untreated wood) seems to offer several advantages over cement in construction regarding heat transfer and insulation. Thus, there is a great deal of opportunity for using these thermally treated wood products in several applications, including, among others, heat insulation structural components, cladding, facades, doors/windows frames, and other medium- or low-load-bearing applications.