Modeling and Optimization Sustainable Forest Supply Chain Considering Discount in Transportation System and Supplier Selection under Uncertainty
Abstract
1. Introduction
2. Literature Review
2.1. Sustainable Forest Supply Chain
2.2. Forest Supply Chain Planning and Decision-Making
2.3. Research Gap, Goals and Assumptions
- Developing a mathematical model for a sustainable forest supply chain to deal with multiple products;
- Improving the adverse impacts of transportation costs;
- Making more deliberate and realistic strategic, tactical, and operational decisions;
- Investigating the impact of uncertainty on forest supply chain models.
- Designing a sustainable forest supply chain considering log, MDF, and ethanol production facilities;
- Presenting a multi-period multi-product MINLP model, including four objective functions to minimize the profit, improve social aspects, reduce environmental pollution, and minimize lost demands;
- Considering discount in vehicle leasing costs;
- Selecting pellet suppliers based on two elements, order quantity discount and improving social dimensions;
- Considering uncertainty for important parameters that cannot be assumed certain due to their nature.
3. Materials and Methods
3.1. Mathematical Model
3.2. Hybrid Robust Possibilistic Programming (HRPP-II)
3.3. Solution Method
3.3.1. Method of Epsilon Constraint
3.3.2. Lagrangian Relaxation
3.4. Sensitivity Analysis
4. Results
5. Discussion
6. Conclusions
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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Indices | Description |
---|---|
I | Set for harvest site |
J | Set for sawmill facility |
K | Set for MDF production facility |
M | Set for ethanol production facility |
N | Set for power station |
F | Set for harvester machine |
R | Set for chipper machine |
P | Set for MDF demand zone |
D | Set for lumber demand zone |
B | Set for ethanol demand zone |
A | Set for pellet supplier |
C | Set for supplier discount level |
Q | Set for renting truck discount level |
T | Set for period time |
Parameter | Description |
---|---|
Minimum working hours of harvester machine F | |
Normal working hours of harvester machine F | |
Maximum working hours of harvester machine F | |
Maximum available logs in the harvest site i () | |
Available number of harvester machine F | |
Coefficient of wood residues obtained per unit of harvested log (m2) | |
Log harvesting coefficient per hour of harvester machine operation | |
Coefficient of wood waste obtained from each unit of harvested log that can be converted into wood chips | |
Normal working hours of chipper machine r | |
Maximum working hours of chipper machine r | |
Minimum working hours of chipper machine r | |
Conversion rate of wood waste into wood chips per hour of operation of the chipper machine r | |
Available number of chipper machine r | |
Number of gangsaw machines located in production line of sawmill J | |
Conversion rate of log into lumber by gangsaw machine | |
Conversion rate of log into lumber by portable bandsaw machine | |
Number of rentable portable bandsaw machines for sawmill J | |
Coefficient of lumber obtained per unit of log | |
The amount of wood chips produced per unit of lumber produced in facility J (kg) | |
Maximum storage capacity of logs in sawmill j | |
Conversion rate of log into MDF by MDF production facilities | |
Coefficient of MDF obtained per unit of log in facility k | |
Number of production lines in facility k | |
Maximum logs storage capacity in facility k | |
Conversion rate of wood residues into ethanol | |
Production capacity of ethanol in facility m in period t | |
Maximum wood residues inventory capacity in facility m | |
Energy required to produce each unit MDF | |
Conversion rate of wood chips into energy | |
Conversion rate of pellets into energy | |
Energy required to produce each unit ethanol(L) | |
MDF demand in customer zone p in period time t | |
Lumber demand in customer zone d in period time t | |
Ethanol demand in customer zone b in period time t | |
Wood chips demand by power station n in period time t | |
Sale price per lumber unit (m2) | |
Sale price per MDF unit (m2) | |
Sale price per ethanol unit (L) | |
Sale price per wood chips unit | |
Cost of extra-hours working of the harvester machine | |
Cost of regular-hours working of the harvester machine | |
Cost of renting harvester machine | |
Cost of renting chipper machine | |
Cost of extra-hours working of the chipper machine | |
Cost of regular-hours working of the chipper machine | |
i | Cost of renting harvest site i |
Holding cost of logs in sawmill | |
Holding cost of logs in facility k | |
Holding cost of logs in facility m | |
Production cost of each unit lumber(m2) | |
Production cost of each unit MDF(m2) | |
Production cost of each unit ethanol (L) | |
Cost of renting portable bandsaw | |
Cost of increasing each unit of storage capacity facility J in each period | |
i | Maximum possible increase in storage capacity of facility J |
Cost of increasing production capacity in facility m | |
Purchase price of each pellet unit as fuel from supplier a, with discount level c | |
Pellet transportation cost between supplier a and facility | |
Penalty coefficient for lost demand in zone p | |
Penalty coefficient for lost demand in zone d | |
Penalty coefficient for lost demand in zone b | |
Penalty coefficient for lost demand in power station | |
Transportation cost between facility and | |
Cost of renting log transport truck | |
Cost of renting wood residues transport truck | |
Capacity of lumber transport truck | |
Capacity of MDF transport truck | |
Capacity of ethanol transport truck | |
Capacity of wood chips transport truck | |
Amount of CO2 emission per hour of harvester machine operation | |
Amount of CO2 emission per hour of chipper machine operation | |
Amount of CO2 emission per produced lumber unit | |
Amount of CO2 emission per produced MDF unit | |
Amount of CO2 emission per produced ethanol unit | |
Amount of CO2 emission by transportation between | |
Coefficient of job opportunity per hour harvester machine operation | |
Unemployment rate in the area where harvester site i is located | |
Coefficient of job opportunity per hour chipper machine operation | |
Regional economic value in supplier a location | |
Regional economic value in the location of harvest site i | |
Development coefficient of the area where the supplier a is located | |
Available number of log transport trucks | |
Capacity of log transport truck | |
Capacity of wood residues transport truck | |
Available number of wood residues transport trucks | |
Maximum capacity of supplier a | |
MECj | Maximum expandable storage capacity sawmill J |
The lower limit of the discount level c for the purchase of pellets, which is set by supplier a in period t | |
Amount of energy required to reduce log moisture per unit of lumber produced | |
Upper bound of rentable lumber transport trucks between facility j and customer zone d with discount interval q | |
Upper bound of rentable wood chips transport trucks between harvest site i and power station n with discount interval q | |
Upper bound of rentable MDF transport trucks between facility m and customer zone b with discount interval q | |
Upper bound of rentable ethanol transport trucks between facility k and customer zone p with discount interval q | |
Rent cost of MDF transport trucks between facility m and customer zone b with discount interval q | |
Rent cost of lumber transport trucks between facility j and customer zone d with discount interval q | |
Rent cost of ethanol transport trucks between facility k and customer zone p with discount interval q | |
Rent cost of wood chips transport trucks between harvest site i and customer zone n with discount interval q |
Variable | Description |
---|---|
Total hours used by harvester machine F in harvest site i in period t | |
Extra hours used by harvester machine F in harvest site i in period t | |
Number of rented harvester machines in period t | |
Total hours used by chipper machine r in harvest site i in period t | |
Extra hours used by chipper machine r in harvest site i in period t | |
Number of rented chipper machines in period t | |
Log inventory in facility j in period t (m2) | |
Number of rented portable bandsaws for facility j in period t | |
Number of harvested logs in harvest site i (m2) | |
Number of logs transported from harvest site i to sawmill j in period t | |
Number of logs transported from harvest site i to MDF production facility k in period t | |
Amount of wood residues transported from harvest site i to facility m in period t | |
Amount of wood waste in harvest site i can be converted into wood chips in period t | |
Amount of lumber transported from sawmill j to demand zone d in period t | |
Amount of by-product (wood chips) transported from sawmill j to facility k in period t | |
Amount of by-product (wood chips) transported from sawmill j to facility m in period t | |
Log inventory in facility k in period t | |
Amount of MDF transported from facility k to demand zone p in period t | |
Wood residues inventory in facility m in period t | |
Amount of produced ethanol transported from facility m to demand zone b in period time t | |
Increase production capacity in facility m in period time t | |
Amount of pellets purchased from supplier a to supply energy in facility k in period t (Kg) | |
Amount of pellets purchased from supplier a to supply energy in facility m in period t (Kg) | |
Amount of pellets purchased from supplier a to supply energy in facility j in period t (Kg) | |
Lost demand in customer zone p in period t | |
Lost demand in customer zone d in period t | |
Lost demand in customer zone b in period t | |
Lost demand in power station n in period t | |
Number of log transport trucks assigned to transportation route between harvest site i and sawmill j | |
Number of log transport trucks assigned to transportation route between harvest site i and MDF production center k | |
Number of wood residues transport trucks assigned to transportation route between harvest site i and sawmill j | |
Number of rented log transport trucks in period time t | |
Number of rented wood residues transport trucks in period time t | |
Number of rented lumber transport trucks from facility j to customer zone d in period time t | |
Number of rented MDF transport trucks from facility k to customer zone p in period time t | |
Number of rented ethanol transport trucks from facility m to customer zone b in period time t | |
Number of rented wood chips transport trucks from harvest site i to power station n in period time t | |
Number of rented wood chips transport trucks from facility j to facility k in period time t | |
Number of rented wood chips transport trucks from facility j to facility m in period time t | |
Amount of wood chips transported from harvest site i to power station n in period t | |
Increased inventory capacity in facility j in period time t | |
If the harvester machine F is assigned to harvest site i in period t, 1; otherwise, 0 | |
i | If harvest site i is rented in period t, 1; otherwise, 0 |
If chipper machine r is assigned to harvest site i in period t, 1; otherwise, 0 | |
If supplier a is selected in period t, 1; otherwise, 0 | |
If discount level c is considered for purchase from supplier a in period t,1; otherwise, 0 | |
1, if required trucks between facility j and demand zone d are rented at discount level q in period t; otherwise, 0 | |
1, if required trucks between facility k and demand zone p are rented at discount level q in period t; otherwise, 0 | |
1, if required trucks between facility m and demand zone b are rented at discount level q in period t; otherwise, 0 | |
1, if required trucks between harvest site i and power station n are rented at discount level q in period t; otherwise, 0 |
Equation (12) | ||
Equation (13) | ||
Equation (14) | ||
Equation (15) | ||
Equation (16) | ||
Equation (17) | ||
Equation (18) | ||
Equation (19) | ||
Equation (20) | ||
Equation (21) | ||
Equation (22) | ||
Equation (23) | ||
Equation (24) | ||
Equation (25) | ||
Equation (26) | ||
Equation (27) | ||
Equation (28) | ||
Equation (29) | ||
Equation (30) | ||
Equation (31) | ||
Equation (32) | ||
Equation (33) | ||
Equation (34) | ||
Equation (35) | ||
Equation (36) | ||
Equation (37) | ||
Equation (38) | ||
Equation (39) | ||
Equation (40) | ||
Equation (41) | ||
Equation (42) | ||
Equation (43) | ||
Equation (44) | ||
Equation (45) | ||
Equation (46) | ||
Equation (47) | ||
Equation (48) | ||
Equation (49) | ||
Equation (50) | ||
Equation (51) | ||
Equation (52) | ||
Equation (53) | ||
Equation (54) | ||
Equation (55) | ||
Equation (56) | ||
Equation (57) | ||
Equation (58) | ||
Equation (59) | ||
Equation (60) | ||
Equation (61) | ||
Equation (62) | ||
Equation (63) | ||
Equation (64) | ||
Equation (65) | ||
Equation (66) | ||
Equation (67) | ||
Equation (68) | ||
Equation (69) | ||
Equation (70) | ||
Equation (71) | ||
Equation (72) | ||
Equation (73) | ||
Equation (74) | ||
Equation (75) | ||
Equation (76) | ||
Equation (77) |
Problem Number | Indices | GAMS | LR | Optimality Gap | |||||||||||||
---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
I | J | K | M | N | F | R | P | D | B | A | T | Run Time | Obj Value | Run Time | Obj Value | ||
1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 0.15 | 421.56 | 0.22 | 421.56 | 0.000000% |
2 | 2 | 1 | 2 | 1 | 1 | 1 | 1 | 1 | 2 | 1 | 1 | 2 | 0.167 | 592.805 | 0.29 | 592.805 | 0.000000% |
3 | 2 | 2 | 2 | 1 | 1 | 2 | 2 | 2 | 3 | 1 | 1 | 2 | 0.291 | 813.11 | 0.394 | 813.11 | 0.000000% |
4 | 3 | 2 | 3 | 2 | 1 | 3 | 2 | 2 | 3 | 1 | 2 | 2 | 2.77 | 1346.831 | 0.79 | 1346.831 | 0.000000% |
5 | 3 | 2 | 3 | 2 | 2 | 3 | 2 | 2 | 3 | 1 | 2 | 3 | 14.53 | 2496.067 | 5.96 | 2496.067 | 0.000000% |
6 | 3 | 3 | 3 | 2 | 2 | 3 | 3 | 3 | 3 | 2 | 2 | 3 | 37.46 | 3062.064 | 11.25 | 3062.064 | 0.000000% |
7 | 3 | 3 | 4 | 3 | 2 | 3 | 4 | 3 | 4 | 2 | 3 | 3 | 75.39 | 5127.064 | 24.9 | 5127.064 | 0.000000% |
8 | 4 | 4 | 4 | 3 | 3 | 4 | 4 | 4 | 4 | 2 | 3 | 3 | 129.42 | 8315.462 | 49.23 | 8316.462 | 0.012026% |
9 | 4 | 4 | 4 | 3 | 3 | 4 | 5 | 4 | 5 | 2 | 3 | 4 | 444.76 | 15,095.095 | 74.41 | 15,095.1 | 0.000000% |
10 | 5 | 4 | 4 | 4 | 3 | 4 | 5 | 5 | 5 | 2 | 4 | 4 | 1079.61 | 27,951.095 | 131.91 | 27,955.1 | 0.014311% |
11 | 5 | 5 | 4 | 4 | 4 | 5 | 6 | 5 | 5 | 3 | 4 | 5 | 1921.409 | 36,034.463 | 264.91 | 36,038.46 | 0.011100% |
12 | 5 | 5 | 5 | 4 | 4 | 5 | 6 | 6 | 5 | 3 | 5 | 6 | - | - | 417.92 | 44,262.347 | - |
13 | 6 | 5 | 6 | 5 | 4 | 6 | 7 | 6 | 6 | 3 | 5 | 6 | - | - | 579.24 | 48,501.57 | - |
14 | 6 | 6 | 7 | 5 | 5 | 7 | 7 | 7 | 7 | 4 | 6 | 7 | - | - | 742.09 | 59,607.84 | - |
15 | 7 | 8 | 7 | 5 | 6 | 7 | 8 | 7 | 8 | 5 | 7 | 8 | - | - | 1099.11 | 65,212.84 | - |
Gi | Value |
---|---|
1 | 1 |
2 | 1 |
3 | 0 |
4 | 0 |
5 | 0 |
6 | 0 |
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Baghizadeh, K.; Zimon, D.; Jum’a, L. Modeling and Optimization Sustainable Forest Supply Chain Considering Discount in Transportation System and Supplier Selection under Uncertainty. Forests 2021, 12, 964. https://doi.org/10.3390/f12080964
Baghizadeh K, Zimon D, Jum’a L. Modeling and Optimization Sustainable Forest Supply Chain Considering Discount in Transportation System and Supplier Selection under Uncertainty. Forests. 2021; 12(8):964. https://doi.org/10.3390/f12080964
Chicago/Turabian StyleBaghizadeh, Komeyl, Dominik Zimon, and Luay Jum’a. 2021. "Modeling and Optimization Sustainable Forest Supply Chain Considering Discount in Transportation System and Supplier Selection under Uncertainty" Forests 12, no. 8: 964. https://doi.org/10.3390/f12080964
APA StyleBaghizadeh, K., Zimon, D., & Jum’a, L. (2021). Modeling and Optimization Sustainable Forest Supply Chain Considering Discount in Transportation System and Supplier Selection under Uncertainty. Forests, 12(8), 964. https://doi.org/10.3390/f12080964