Performance Optimization of a Silica Gel–Water Adsorption Chiller Using Grey Wolf-Based Multi-Objective Algorithms and Regression Analysis
Abstract
1. Introduction
- Develop a novel MOGWO-based approach for optimizing a single-stage dual-bed adsorption chiller;
- Optimize the coefficient of performance (COP), cooling capacity (), and waste heat recovery efficiency ();
- Conduct a one-at-a-time (OAT) sensitivity analysis to quantify how key decision variables influence each objective.
2. Materials and Methods
- 1.
- Maximize COP: For adsorption cycles, COP is a key performance indicator calculated by estimating the cooling and heating within the evaporator and condenser, respectively. The formula for the chiller’s COP can be expressed as in Equation (1) [18].
- = half cycle time;
- = chilled water mass flow rate;
- = specific heat capacity of the water;
- = chilled water inlet temperature;
- = chilled water outlet temperature;
- = hot water inlet temperature;
- = hot water outlet temperature.
- = cooling water inlet temperature;
- = mass flow rate of the hot water;
- = cooling water mass flow rate of the bed;
- = cooling water mass flow rate of the condenser;
- = adsorbent bed overall thermal conductance;
- = evaporator overall thermal conductance;
- = condenser overall thermal conductance.
- 2.
- Maximize Cooling Capacity (): Cooling capacity is another primary indicator of adsorption chiller performance. Qcc is defined in Equation (3) [19].
- 3.
- Maximize waste heat recovery efficiency (): Effective heat recovery strategies are pivotal in enhancing the efficiency of ADCs, and heat recovery is shown to influence the overall system performance [19]. Thus, is defined as a performance indicator for the single-stage dual-bed ADC, according to Equation (5) [19].
2.1. Overview of Algorithmic Techniques
2.2. Greywolf Optimization (GWO)
- = current iteration;
- = coefficient vector;
- = position vector;
- = position vector of the prey.
2.3. Mathematical Formulation
- [°C];
- [°C];
- [°C];
- [kg/s];
- [kg/s];
- [kg/s];
- [kg/s];
- [W/K];
- [W/K];
- [W/K].
3. Results
3.1. Single-Objective Optimization
3.1.1. Coefficient of Performance (COP) Maximization
- Increasing , , , , and ;
- Maintaining a lower value for ;
- Moderate values for and .
3.1.2. Cooling Capacity () Maximization
- Maximizing , , , , , and ;
- Minimizing and ;
- Moderating .
3.1.3. Waste Heat Recovery Efficiency () Maximization
- Maximizing ;
- Minimizing , and ;
- Moderating , , , and .
3.1.4. Analysis of the Single-Objective Optimization Results
3.2. Multi-Objective Optimization
Representative Design Points and Decision Variables
3.3. Sensitivity
3.3.1. The Effects of Varying the Hot Water Inlet Temperature
3.3.2. The Effects of Varying the Cooling Water Inlet Temperature
3.3.3. The Effects of Varying the Chilled Water Inlet Temperature
3.3.4. The Effects of Varying the Bed Cooling Water Mass Flow Rate
3.3.5. The Effects of Varying the Hot Water Mass Flow Rate
3.3.6. The Effects of Varying the Chilled Water Mass Flow Rate
3.3.7. The Effects of Varying the Condenser Cooling Water Mass Flow Rate
3.3.8. The Effects Varying the Adsorbent Bed Overall Thermal Conductance
3.3.9. The Effects of Varying the Evaporator Overall Thermal Conductance
3.3.10. The Effects of Varying Condenser Overall Thermal Conductance
4. Discussion
5. Conclusions
- A multi-objective optimization approach based on MOGWO was used to identify Pareto-optimal sets of decisions (inlet temperatures, mass flow rates, and overall thermal conductance) for a single-stage dual-bed ADC. Instead of a single “best” solution, this approach generated a set of trade-off solutions.
- The MOGWO front exhibits COP values ranging from 0.5123 to 0.6859 and values from 12.45 to 20.73 kW, both surpassing Chua, Ng, and Saha’s [30] reported ranges of 0.50–0.65 COP and 6–10 kW at = 90 °C and = 25 °C. The attained values between 0.0824 and 0.1248 (8.24–12.48%) align well with the qualitatively reported range of approximately 10–12% by Chua, Ng, and Saha [30]. All MOGWO-selected decision variables fall within experimentally validated ranges, confirming the predictive accuracy of the regression models.
- Rather than a typical trade-off, the Pareto front for COP and showed a strong positive correlation, indicating the existence of a suitable thermodynamic synergy where both objectives co-improve.
- Table 7 shows a detailed description of how specific combinations of decision variables can maximize individual objectives (COP, , ) or offer a balanced compromise. This is to equip designers with actionable knowledge on the generated representative Pareto-optimal variable sets.
- Results from the one-at-a-time (OAT) sensitivity analysis showed that higher hot water inlet temperatures and mass flow rates are crucial for maximizing , while lower cooling and chilled water inlet temperatures are beneficial for COP and . These confirm complex trade-offs and the non-monotonic influences of decision variables.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
ADCs | adsorption Chillers |
MVC | mechanical vapour compression |
COP | coefficient of performance |
GWO | Grey Wolf Optimizer |
MOGWO | Multi-Objective Grey Wolf Optimizer |
HFC | hydrofluorocarbon |
HCFC | hydrochlorofluorocarbon |
RAC | refrigeration and air conditioning |
GHG | greenhouse gas |
SEER | seasonal energy efficiency ratio |
KPI | key performance indicators |
PSO | particle swarm optimization |
Symbols | |
half cycle time | |
chilled water mass flow rate | |
cpw | specific heat capacity of the water |
chilled water inlet temperature | |
chilled water outlet temperature | |
hot water inlet temperature | |
hot water outlet temperature | |
cooling water inlet temperature | |
mass flow rate of the hot water | |
cooling water mass flow rate of the bed | |
cooling water mass flow rate of the condenser | |
adsorbent bed overall thermal conductance | |
evaporator overall thermal conductance | |
condenser overall thermal conductance | |
current iteration (in GWO algorithm) | |
coefficient vector (in GWO algorithm) | |
N | position vector (in GWO algorithm) |
position vector of the prey (in GWO algorithm) | |
H | coefficient vector (in GWO algorithm) |
random value between 0 and 1 (in GWO algorithm) | |
random value between 0 and 1 (in GWO algorithm) | |
h | value decreasing linearly from 2 to 0 during the iterative optimization process (in GWO algorithm) |
distance and direction of the current search agent (wolf) to the alpha (α) wolf | |
distance and direction of the current search agent (wolf) to the beta (β) wolf | |
distance and direction of the current search agent (wolf) to the delta (δ) wolf | |
position of the alpha wolf | |
position of the beta wolf | |
position of the delta wolf | |
next position of the search agent according to the influence of the alpha wolf | |
next position of the search agent according to the influence of the beta wolf | |
next position of the search agent according to the influence of the delta wolf | |
coefficient vector (in GWO algorithm) | |
coefficient vector (in GWO algorithm) | |
coefficient vector (in GWO algorithm) |
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Study | System Type | Working Pair | Heat Source |
Cycle Configuration | KPIs Evaluated | Reported Performance | Optimization Used |
---|---|---|---|---|---|---|---|
Sah et al. [10] | Two-bed ADC | Silica gel–Water | Hot Water (85 °C) | Fixed Cycle (1600 s) | COP, | = 5.95 kW at = 85 °C, = 25 °C, = 14 °C | No |
Krzywanski et al. [11] | Re-heat Two-Stage ADC | Silica gel–Water | Hot Water | AI/ANFIS-based | Cooling Capacity | No explicit value(s) reported; ANFIS-based parametric modelling | Yes |
Elsheniti et al. [12] | Two-bed ADC | Silica gel–Water | Hot Water | Geometry Variation | COP, SCC, | COP ↑ 68% and SCC ↑ 42% under turbulent regime | No |
Chorowski et al. [13] | Three-bed, Two-evap ADC | — | Hot Water | Switching control (cooperation unit) | COP, Operational Noise | Improved control strategy led to COP increase | No |
Gado et al. [14] | Two-bed ADC | Silica gel–Water | Hot Water | Optimized Cycle Time | Qcc, Enhancement Ratio | ↑ 15.6% at = 95 °C, = 40 °C, = 10 °C | No |
Qadir et al. [15] | Two-bed, Solar ADC | Silica gel–Water | Solar | Adaptive vs. Fixed | COP, SCP | Adaptive cycle ↑ SCP by 19% and COP by 66%; min = 0.7 °C | No |
Qadir et al. [16] | Two-bed Solar ADC | Silica gel–Water | Solar | Optimal Fixed vs. Adaptive | SCP, COP | Adaptive cycle ↑ SCP by 19% and COP by 66%; min = 0.7 °C | No |
Present Study | Dual-bed, Single-stage ADC | Silica gel–Water | Waste Heat | MOGWO + Sensitivity | COP, , ηₑ | COP = 0.69, Qcc = 20.76 kW, = 0.125 | Yes (MOO + SA) |
Variable Description | Symbol | Range | Units |
---|---|---|---|
Hot water inlet temperature | 65–95 | °C | |
Cooling water inlet temperature | 22–36 | °C | |
Chilled water inlet temperature | 10–20 | °C | |
Hot water mass flow rate | 0.8–2.2 | kg/s | |
Bed cooling water mass flow rate | 0.8–2.2 | kg/s | |
Chilled water mass flow rate | 0.2–1.4 | kg/s | |
Condenser cooling water mass flow rate | 0.8–2.2 | kg/s | |
Adsorbent bed overall thermal conductance | 2000–10,000 | W/K | |
Evaporator overall thermal conductance | 2000–10,000 | W/K | |
Condenser overall thermal conductance | 10,000–24,000 | W/K |
Decision Variable | Symbol | Optimal Value (Maximum COP) | Optimal Value (Maximum ) | Optimal Value (Maximum ) | Unit |
---|---|---|---|---|---|
Hot water inlet temperature | 95.00 | 95.00 | 65.00 | °C | |
Cooling water inlet temperature | 22.00 | 22.00 | 22.00 | °C | |
Chilled water inlet temperature | 20.00 | 19.99 | 19.98 | °C | |
Hot water mass flow rate | 1.051 | 1.198 | 2.198 | kg/s | |
Bed cooling water mass flow rate | 1.388 | 1.750 | 1.658 | kg/s | |
Chilled water mass flow rate | 1.400 | 1.390 | 1.396 | kg/s | |
Condenser cooling water mass flow rate | 1.364 | 1.126 | 1.244 | kg/s | |
Adsorbent bed overall thermal conductance | 9830.45 | 9890.71 | 9882.41 | W/K | |
Evaporator overall thermal conductance | 9931.11 | 7677.01 | 6501.39 | W/K | |
Condenser overall thermal conductance | 14,157.87 | 11,495.20 | 12,386.87 | W/K | |
Maximized objective value | — | 0.69695 | 20.7589 | 0.12527 | —/kW/— |
Decision Variable | COP | Conflict | ||
---|---|---|---|---|
↑ | ↑ | ↓ | ≠ | |
↓ | ↓ | ↓ | ✓ | |
↑ | ↑ | ↑ | ✓ | |
↓ | ↑ | ↑ | ≠ | |
↑ | ↑ | ↑ | ✓ | |
↑ | ↑ | ↑ | ✓ | |
↑ | ↓ | ↑ | ≠ | |
↑ | ↑ | ↑ | ✓ | |
↑ | ↓ | ↓ | ≠ | |
↑ | ↑ | ↑ | ✓ |
Hyperparameter | Value |
---|---|
Grid inflation parameter, alpha | 0.1 |
Leader selection pressure parameter, beta | 4 |
Gamma | 2 |
Archive size | 100 |
Number of agents | 100 |
Maximum iterations | 50 |
Number of grids per dimension (nGrid) | 100 |
Final a | 0 |
Random seed | 42 |
Leader selection | Roulette wheel based on hypercube crowding |
Crowding distance | Crowding handled through a hypercube grid and the “DeleteFromRep” function |
Parameter | Chua, Ng, and Saha [29,30] | MOGWO—This Work |
---|---|---|
COP Range | 0.50–0.65 (at = 90 °C and = 25 °C) | 0.5123–0.6859 (at = 86.77 °C and ) = 22.01 °C) |
Cooling Capacity (Qcc) | 6–10 kW (depending on cycle time and ) | 12.45–20.73 Kw |
Waste-Heat Recovery Efficiency (ηₑ) | ≈ 0.10–0.12 (i.e., 10–12% of heat input converted to cooling at 90 °C/25 °C) | 0.0824–0.1248 (i.e., 8.24–12.48% of heat input recovered) |
Operating Conditions | = 70–95 °C (optimal near 90 °C), = 20–30 °C (focus 25 °C); two beds, ~1 kg/bed; finned-tube UA (~103 W/K) | = 86.77 °C, = 22.01 °C; two beds; = 6000 W/K, = 17,000 W/K |
Variable/Metric | Max COP Point | Point | Max ηₑ Point | Balanced Point |
---|---|---|---|---|
(°C) | 95.00 | 95.00 | 65.00 | 80.00 |
(°C) | 22.00 | 22.00 | 22.00 | 29.00 |
(°C) | 20.00 | 19.99 | 19.98 | 15.00 |
(kg/s) | 1.051 | 1.198 | 2.198 | 1.500 |
(kg/s) | 1.388 | 1.750 | 1.658 | 1.500 |
(kg/s) | 1.400 | 1.390 | 1.396 | 0.800 |
(kg/s) | 1.364 | 1.126 | 1.244 | 1.500 |
(W/K) | 9830.45 | 9890.71 | 9882.41 | 6000.00 |
(W/K) | 9931.11 | 7677.01 | 6501.39 | 6000.00 |
(W/K) | 14,157.87 | 11,495.20 | 12,386.87 | 17,000.00 |
Achieved COP (-) | 0.69695 | 0.6000 | 0.5123 | 0.6000 |
(kW) | 12.45 | 20.7589 | 15.00 | 16.00 |
(-) | 0.0824 | 0.0900 | 0.12527 | 0.1000 |
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Kwakye-Boateng, P.; Tartibu, L.; Tien-Chien, J. Performance Optimization of a Silica Gel–Water Adsorption Chiller Using Grey Wolf-Based Multi-Objective Algorithms and Regression Analysis. Algorithms 2025, 18, 542. https://doi.org/10.3390/a18090542
Kwakye-Boateng P, Tartibu L, Tien-Chien J. Performance Optimization of a Silica Gel–Water Adsorption Chiller Using Grey Wolf-Based Multi-Objective Algorithms and Regression Analysis. Algorithms. 2025; 18(9):542. https://doi.org/10.3390/a18090542
Chicago/Turabian StyleKwakye-Boateng, Patricia, Lagouge Tartibu, and Jen Tien-Chien. 2025. "Performance Optimization of a Silica Gel–Water Adsorption Chiller Using Grey Wolf-Based Multi-Objective Algorithms and Regression Analysis" Algorithms 18, no. 9: 542. https://doi.org/10.3390/a18090542
APA StyleKwakye-Boateng, P., Tartibu, L., & Tien-Chien, J. (2025). Performance Optimization of a Silica Gel–Water Adsorption Chiller Using Grey Wolf-Based Multi-Objective Algorithms and Regression Analysis. Algorithms, 18(9), 542. https://doi.org/10.3390/a18090542