Surface Topography of Hardened Stainless Steel in Dry Finish Turning Using CBN and Cemented Carbide Inserts
Abstract
1. Introduction
2. Materials and Methods
2.1. Material
2.2. Turning Conditions
2.3. Measuring Apparatus
2.4. Design of Experiments
2.5. Experimental Setup
3. Results and Discussion
4. Conclusions
- For both CBN and CC inserts, feed rate is the main factor affecting the overall SR, described by the Sa and Sq parameters. Lower values of these parameters were obtained at smaller feeds (0.05–0.15 mm/rev), while higher values were observed at larger feeds (0.2–0.25 mm/rev), regardless of the tested cutting speed.
- The Sp, Sv, and Sz parameters are influenced by the interaction between feed rate and cutting speed, with their minimum and maximum values occurring at defined combinations of these turning parameters. The effects of feed rate and cutting speed are similar for both types of inserts, suggesting a comparable mechanism for shaping ST, despite differences in tool materials.
- With appropriately selected cutting parameters, turning with CBN and CC inserts can achieve low Sa values (0.4–0.6 µm), allowing the grinding operation to be omitted. Surfaces machined with CBN inserts were characterized by a more regular distribution of peaks and valleys, whereas CC inserts produced a wavy surface, indicative of intense plastic deformation of the surface layer. Additionally, low Sa values may be accompanied by single peaks, indicating that this parameter does not always fully reflect the presence of extreme surface irregularities.
- Local defects were observed on the surfaces machined with both CBN and CC inserts, including adhesive bonds of chips and tool material. For CBN inserts, micro-scratches caused by chip friction were also observed, while turning with CC inserts resulted in a side flow phenomenon associated with intense plastic deformation of the surface layer.
- It was confirmed that the use of CBN inserts in finish turning of hardened SSs is effective and comparable to the results obtained using commonly applied CC inserts with a PVD coating.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations
| BuE | Build-up Edge |
| CBN | Cubic Boron Nitride |
| CC | Cemented Carbide |
| CT | Conventional Turning |
| PCBN | Polycrystalline Cubic Boron Nitride |
| PCD | Polycrystalline Diamond |
| PSI | Parameter Space Investigation |
| SCD | Single-Crystal Diamond |
| SiC | Silicon Carbide |
| SR | Surface Roughness |
| SS | Stainless Steel |
| ST | Surface Topography |
| UVT | Ultrasonic Vibration Turning |
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| Point No. | 1 | 2 | 3 | 4 | 5 | 6 | 7 |
|---|---|---|---|---|---|---|---|
| vc, m/min | 200 | 150 | 250 | 275 | 175 | 225 | 125 |
| f, mm/rev | 0.15 | 0.2 | 0.1 | 0.175 | 0.075 | 0.125 | 0.225 |
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Leksycki, K.; Feldshtein, E.; Pawłowski, J. Surface Topography of Hardened Stainless Steel in Dry Finish Turning Using CBN and Cemented Carbide Inserts. Materials 2026, 19, 1103. https://doi.org/10.3390/ma19061103
Leksycki K, Feldshtein E, Pawłowski J. Surface Topography of Hardened Stainless Steel in Dry Finish Turning Using CBN and Cemented Carbide Inserts. Materials. 2026; 19(6):1103. https://doi.org/10.3390/ma19061103
Chicago/Turabian StyleLeksycki, Kamil, Eugene Feldshtein, and Jakub Pawłowski. 2026. "Surface Topography of Hardened Stainless Steel in Dry Finish Turning Using CBN and Cemented Carbide Inserts" Materials 19, no. 6: 1103. https://doi.org/10.3390/ma19061103
APA StyleLeksycki, K., Feldshtein, E., & Pawłowski, J. (2026). Surface Topography of Hardened Stainless Steel in Dry Finish Turning Using CBN and Cemented Carbide Inserts. Materials, 19(6), 1103. https://doi.org/10.3390/ma19061103

