Enhancing Tensile Performance of Lithium Slag Geopolymers Using Hybrid Fibers and Modified Multi-Walled Carbon Nanotubes
Abstract
1. Introduction
2. Materials and Experimental Methods
2.1. Raw Materials
2.1.1. Lithium Slag and Four Cementitious Materials
2.1.2. MWCNTs, PVA Fibers, and Steel Fibers
2.1.3. Alkaline Activator Solutions
2.1.4. Carbon Emissions
2.2. Preparation of FL-EGC
2.3. Experimental Design Scheme
2.4. Test Methods
2.4.1. Testing FL-EGC Flowability
2.4.2. Uniaxial Tensile Testing Program
2.4.3. FESEM Analysis
3. Results and Discussion
3.1. FL-EGC Slurry Flowability
3.2. Tensile Behavior Analysis of FL-EGC with MWCNTs and PVA Fibers
- (1)
- During the no-crack stage period, the matrix in the specimen and the PVA fibers, MWCNTs share the force, the matrix of the specimen material bears most of the load at this stage, and the deformation of the specimen follows Hooke’s law until the first crack appears.
- (2)
- Crack development stage period, as the tensile load continues, the stress increases slowly or remains unchanged, the strain gradually increases, and new cracks are continuously generated. PVA fibers and modified MWCNTs bridge the broken matrix to withstand the load.
- (3)
- During the crack expansion period, the specimen matrix suffers damage. It loses its load-bearing capacity, and a large number of PVA fibers and MWCNTs are pulled out and fractured. The specimen cracks gradually become more pronounced until the tensile specimen fails under load.
3.3. Tensile Behavior Analysis of PVA Fiber FL-EGC with MWCNTs and Steel
3.4. Microstructure of FL-EGC Blends
3.4.1. Microstructure of FL-EGC with MWCNTs and PVA Fibers
3.4.2. Microstructure of FL-EGC with MWCNTs and Hybridized Fibers
3.5. Interfacial Mechanism of Hybrid Fibers Co-Modified with MWCNTs to Enhance FL-EGC
4. Conclusions
- The incorporation of functionalized MWCNTs and hybrid fibers reduced the flowability of FL-EGC due to their high specific surface area and interaction with the alkaline solution; however, the mixtures remained workable and suitable for laboratory-scale casting.
- Within the tested range, the addition of functionalized MWCNTs at an optimal dosage of 0.15% was associated with increases in ultimate tensile stress, ultimate tensile strain, and strain-specific fracture energy. These improvements are discussed in relation to observed microstructural features, such as crack-bridging and interfacial interaction, rather than as direct mechanistic proof.
- The combined use of PVA fibers, steel fibers, and MWCNTs resulted in improved tensile performance compared with single-fiber systems. PVA fibers primarily contributed to crack control and deformation capacity, while steel fibers enhanced load-bearing capacity through mechanical anchorage. Excessive steel fiber content was observed to reduce deformability.
- Crack spacing and crack width were effectively controlled in the hybrid fiber–MWCNT system, with finer crack distribution observed compared to conventional ECC/EGC materials. These results indicate enhanced crack management behavior under tensile loading.
- FESEM observations revealed fiber pull-out, crack-bridging features, and matrix adhesion at fiber surfaces, as well as the presence of MWCNTs near microcracks and pores. These observations provide qualitative microstructural evidence supporting the tensile behavior trends, but do not constitute quantitative validation of reinforcement mechanisms.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
References
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| Chemical Composition | FA | MK | SF | LS | FAC |
|---|---|---|---|---|---|
| SiO2 | 45.1 | 53.00 | 92.2 | 25.79 | 50.6 |
| AI2O3 | 24.2 | 41.50 | 3.17 | 16.84 | 27.1 |
| CaO | 6.45 | / | 0.31 | 29.17 | 2.8 |
| MgO | / | 0.49 | 0.11 | 0.56 | 1.2 |
| Fe2O3 | 0.85 | 0.80 | 0.19 | 2.68 | 7.1 |
| Na2O | 1.2 | 0.18 | / | 0.28 | 0.5 |
| K2O | / | 0.13 | / | 3.87 | 1.3 |
| SO3 | 2.1 | / | / | 9.75 | 0.3 |
| Li2O | / | / | / | 0.26 | / |
| Others | 2.8 | 3.9 | 3.92 | 10.8 | 8.2 |
| Capability | Diameter (nm) | Inside Diameter (nm) | Lengths (μm) | Density (g/cm3) | Specific Surface Area (m2/g) |
|---|---|---|---|---|---|
| MWCNTs | 10–15 | 5–8 | 2–8 | 0.09 | ≫190 |
| Fibroid | Calibre (μm) | Lengths (mm) | Dissociation (MPa) | Modulus (GPa) | Densities (g/cm3) |
|---|---|---|---|---|---|
| Steel | 220 | 13 | 3000 | 214 | 7.9 |
| PVA | 60 | 12 | 1720 | 52.6 | 1.4 |
| Mixture Specimen | FA | MK | SF | LS | FAC | MWCNTs (%) | PVA(%) | Steel (%) |
|---|---|---|---|---|---|---|---|---|
| FL-EGC-U | 1000 | 75 | 75 | 300 | 250 | 0 | 2 | 0 |
| FL-EGC-K1 | 1000 | 75 | 75 | 300 | 250 | 0.10 | 2 | 0 |
| FL-EGC-K2 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2 | 0 |
| FL-EGC-K3 | 1000 | 75 | 75 | 300 | 250 | 0.2 | 2 | 0 |
| FL-EGC-N1 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2 | 0.5 |
| FL-EGC-N2 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2 | 1 |
| FL-EGC-N3 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2 | 1.5 |
| FL-EGC-N4 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2.5 | 0.5 |
| FL-EGC-N5 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2.5 | 1 |
| FL-EGC-N6 | 1000 | 75 | 75 | 300 | 250 | 0.15 | 2.5 | 1.5 |
| Mixture Specimen | Sodium Silicate Solution Modulus (M) | Alkali Equivalent (S) | Water-Solid Ratio (W) | Fly Ash Replacement Rate (%) | Modified Multi-Walled Carbon Nanotube Content (%) | PVA Fiber Content (%) | Steel Fiber (%) |
|---|---|---|---|---|---|---|---|
| FL-EGC-U | 1.4 | 7% | 0.4 | 20 | 0 | 2 | 0 |
| FL-EGC-K1 | 1.4 | 7% | 0.4 | 20 | 0.10 | 2 | 0 |
| FL-EGC-K2 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2 | 0 |
| FL-EGC-K3 | 1.4 | 7% | 0.4 | 20 | 0.2 | 2 | 0 |
| FL-EGC-N1 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2 | 0.5 |
| FL-EGC-N2 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2 | 1 |
| FL-EGC-N3 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2 | 1.5 |
| FL-EGC-N4 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2.5 | 0.5 |
| FL-EGC-N5 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2.5 | 1 |
| FL-EGC-N6 | 1.4 | 7% | 0.4 | 20 | 0.15 | 2.5 | 1.5 |
| Mixture specimen | FL-EGC-U | FL-EGC-K1 | FL-EGC-K2 | FL-EGC-K3 | FL-EGC-N1 |
| Number of parallel tests | 3 | 3 | 3 | 3 | 3 |
| Mixture specimen | FL-EGC-N2 | FL-EGC-N3 | FL-EGC-N4 | FL-EGC-N5 | FL-EGC-N6 |
| Number of parallel tests | 3 | 3 | 3 | 3 | 3 |
| Mixture Number | σtc (MPa) | εtc (%) | σtu (MPa) | εtu (%) | gse (KJ/m3) |
|---|---|---|---|---|---|
| FL-EGC-U | 1.49 ± 0.41 | 0.51 ± 0.02 | 2.44 ± 0.01 | 3.44 ± 0.91 | 53.91 ± 6.03 |
| FL-EGC-K1 | 1.67 ± 0.83 | 2.44 ± 0.03 | 2.57 ± 0.04 | 4.39 ± 0.81 | 62.32 ± 4.25 |
| FL-EGC-K2 | 1.87 ± 0.91 | 1.01 ± 0.51 | 2.75 ± 0.10 | 5.82 ± 0.71 | 113.89 ± 8.96 |
| FL-EGC-K3 | 1.52 ± 0.26 | 1.98 ± 0.53 | 2.45 ± 0.16 | 5.12 ± 0.33 | 84.51 ± 10.61 |
| Mixture Number | Nc | Wc (μm) | Sc (mm) |
|---|---|---|---|
| FL-EGC-U | 23 ± 6 | 34.02 ± 4.61 | 2.70 ± 0.54 |
| FL-EGC-K1 | 34 ± 9 | 31.07 ± 7.32 | 2.11 ± 0.18 |
| FL-EGC-K2 | 59 ± 11 | 29.26 ± 6.71 | 0.90 ± 0.18 |
| FL-EGC-K3 | 41 ± 9 | 32.36 ± 2.67 | 1.04 ± 0.04 |
| Mixture Number | σtc (MPa) | εtc (%) | σtu (MPa) | εtu (%) | gse (KJ/m3) |
|---|---|---|---|---|---|
| FL-EGC-N1 | 2.51 ± 0.39 | 0.32 ± 0.01 | 3.36 ± 0.16 | 1.01 ± 0.99 | 35.32 ± 5.87 |
| FL-EGC-N2 | 2.91 ± 0.18 | 0.42 ± 0.03 | 3.24 ± 0.31 | 1.42 ± 0.59 | 46.43 ± 7.34 |
| FL-EGC-N3 | 2.78 ± 0.25 | 0.13 ± 0.01 | 3.12 ± 0.19 | 0.89 ± 0.84 | 29.75 ± 6.03 |
| FL-EGC-N4 | 2.79 ± 0.47 | 0.51 ± 0.01 | 2.96± 0.06 | 1.67 ± 0.26 | 59.21 ± 6.84 |
| FL-EGC-N5 | 2.29 ± 0.09 | 0.40 ± 0.13 | 2.99 ± 0.10 | 3.02 ± 1.02 | 91.21 ± 9.35 |
| FL-EGC-N6 | 2.31 ± 0.20 | 0.34 ± 0.02 | 3.11 ± 0.18 | 2.68 ± 1.10 | 79.47 ± 5.86 |
| Mixture Number | Nc | Wc (μm) | Sc (mm) |
|---|---|---|---|
| FL-EGC-N1 | 13 ± 6 | 68.43± 12.54 | 3.16 ± 1.21 |
| FL-EGC-N2 | 17 ± 4 | 58.26 ± 4.28 | 2.68 ± 0.59 |
| FL-EGC-N3 | 11 ± 6 | 64.35 ± 9.86 | 3.04 ± 1.71 |
| FL-EGC-N4 | 28 ± 5 | 49.92 ± 6.14 | 1.06 ± 0.75 |
| FL-EGC-N5 | 35 ± 11 | 51.46 ± 7.40 | 1.30 ± 0.83 |
| FL-EGC-N6 | 18 ± 9 | 54.65 ± 3.27 | 1.58 ± 0.79 |
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Li, Q.; Deng, C.; Hu, Y.; Luo, M.; Zhu, D.; Wu, C. Enhancing Tensile Performance of Lithium Slag Geopolymers Using Hybrid Fibers and Modified Multi-Walled Carbon Nanotubes. Materials 2026, 19, 213. https://doi.org/10.3390/ma19010213
Li Q, Deng C, Hu Y, Luo M, Zhu D, Wu C. Enhancing Tensile Performance of Lithium Slag Geopolymers Using Hybrid Fibers and Modified Multi-Walled Carbon Nanotubes. Materials. 2026; 19(1):213. https://doi.org/10.3390/ma19010213
Chicago/Turabian StyleLi, Qing, Chong Deng, Yali Hu, Mingxing Luo, Daopei Zhu, and Cai Wu. 2026. "Enhancing Tensile Performance of Lithium Slag Geopolymers Using Hybrid Fibers and Modified Multi-Walled Carbon Nanotubes" Materials 19, no. 1: 213. https://doi.org/10.3390/ma19010213
APA StyleLi, Q., Deng, C., Hu, Y., Luo, M., Zhu, D., & Wu, C. (2026). Enhancing Tensile Performance of Lithium Slag Geopolymers Using Hybrid Fibers and Modified Multi-Walled Carbon Nanotubes. Materials, 19(1), 213. https://doi.org/10.3390/ma19010213

