Effect of Limestone Powder Fineness on the Physical and Mechanical Performance of Concrete
Abstract
:1. Introduction
2. Experimental Program
2.1. Materials
- (1)
- Cementitious material: P.O 52.5 cement, specific surface area of 300 m2/kg; limestone powder (LP), specific surface area of 350 m2/kg, 600 m2/kg, and 1000 m2/kg. The chemical composition of cement and LP is shown in Table 1.
- (2)
- Fine aggregate: natural river sand; the fineness modulus is 2.68, the apparent density is 2630 kg/m3, and the mud content is 1.27%.
- (3)
- Coarse aggregate: continuous graded crushed stone; the maximum particle size is 31.5 mm.
- (4)
- Mixing water: commonly used tap water.
- (5)
- Rebar: HRB400, diameter 16 mm; mechanical properties shown in Table 2.
Elements | CaO | SiO2 | Al2O3 | Fe2O3 | K2O | Na2O | MgO | TiO2 | SO3 | MnO | Cl− | P | S |
---|---|---|---|---|---|---|---|---|---|---|---|---|---|
P.O 52.5 | 62.90 | 21.00 | 4.78 | 2.98 | 0.61 | 0.19 | 1.95 | 0.21 | 1.53 | / | / | / | / |
LP | 51.00 | 2.27 | 0.46 | 0.24 | 0.18 | / | 1.95 | <0.01 | 1.53 | ≤0.01 | / | <0.01 | 0.09 |
Rebar | Diameter (mm) | Length (mm) | Yield Strength (Mpa) | Ultimate Strength (Mpa) | Elongation (%) |
---|---|---|---|---|---|
HRB400 | 16 | 80 | 410 | 595 | 23.3 |
2.2. Mixture Proportions
2.3. Specimen Design
- (1)
- Slump: The concrete mix ratios in Table 3 are sampled, and the slump test is carried out. The slump difference between limestone powder concrete and reference concrete is compared and analyzed.
- (2)
- Compressive strength: According to the concrete mix ratio in Table 3, 150 mm cube specimens of 6 ages (3 d, 7 d, 14 d, 28 d, 56 d, and 90 d) were produced for a total of 528 groups (1584). The specimens were cured to the corresponding age for compressive strength test. The number of the specimen is the same as that of the concrete mix ratio.
- (3)
- Bonding performance: (a) fixed water–binder ratio (W/B = 0.45) to study the effect of limestone powder content and specific surface area on the bonding performance. (b) Fixed limestone powder content (15%) and specific surface area (600 m2/kg); the effect of water–binder ratio on bonding performance was studied. (c) Select the B0 concrete mix ratio as the benchmark group. The detailed test scheme is shown in Table 4.
2.4. Test Methods
- (1)
- Use a slump meter to measure the slump of concrete. The concrete is evenly loaded into the barrel in three layers, and each layer is evenly mashed 25 times. After the top layer is mashed, it is flattened with a spatula, and the excess part is removed. After the slump cylinder is lifted, the slump value is obtained by measuring the difference between the height of the cylinder and the highest point of the concrete slump.
- (2)
- The compressive strength test was carried out by a YAW-3000 testing machine from Jinan Chenda Testing Machine Manufacturing Co., Ltd. (Jinan, China). After the specimen was wiped clean, it was placed in the center of the lower pressure plate, and the test machine was started and continuously and uniformly loaded until the specimen was sharply deformed and finally destroyed; the load value at this time was recorded.
- (3)
- In the bond performance test, the continuous displacement loading speed of 0.2 mm/min is carried out. At the same time, the displacement meter is set at both ends of the steel bar, and the relative slip between the loading end and the free end and the concrete is recorded until the bond failure, and the slip is recorded throughout the process.
3. Results and Discussions
3.1. Slump
3.1.1. LP Content
3.1.2. LP-Specific Surface Area
3.2. Compressive Strength
3.2.1. LP Content
3.2.2. LP-Specific Surface Area
3.2.3. W/B
3.2.4. Ages
3.3. Bond-Slip Behaviors
3.3.1. Failure Morphology
3.3.2. Bonding Strength
3.3.3. Effect of LP Content on τ-s Curves
3.3.4. Effect of LP-Specific Surface Area on τ-s Curves
3.3.5. Effect of W/B on τ-s Curves
4. Compressive Activity of LP
5. Conclusions
- (1)
- Adding the optimal quantity of LP can improve the working performance of concrete. However, when the specific surface area of LP surpasses that of cement, augmenting the LP content would result in an elevation in water requirement, therefore diminishing the slump of concrete. Specifically, the optimal improvement in the slump of concrete occurs when the specific surface area of LP is 600 m2/kg and its content is 15%.
- (2)
- When the LP content is less than 15%, it can substantially enhance the compressive strength of concrete. In addition, LP with a specific surface area of 1000 m2/kg most improves concrete strength in the early stage, while limestone powder with a specific surface area of 600 m2/kg is optimal for improving strength in the later stage.
- (3)
- The variation trend of the τ-s curves of steel bar–LP concrete is similar to that of steel bar–ordinary concrete. However, the ultimate bond stress is inversely proportional to the content of LP and W/B and is proportional to the specific surface area of LP.
- (4)
- As an inert material, LP has a very low pozzolanic activity effect. The compressive activity index (CAI) proposed in this paper can effectively characterize this characteristic. CAI increases with the increase in LP-specific surface area and decreases with age. When CAI is negative, it indicates that LP reduces the strength of concrete.
- (5)
- LP can be used as a preferred alternative when traditional mineral admixtures (such as fly ash and slag) are in short supply or expensive. When the specific surface area of LP is 600 m2/kg, and the content is not more than 15%, the substitution effect is the best, which can significantly improve the physical and mechanical properties of concrete. In view of the limitations of the test, the follow-up study needs to further explore the coupling effect of LP and fly ash and slag on the performance of concrete.
Author Contributions
Funding
Institutional Review Board Statement
Informed Consent Statement
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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No. | LP Content (%) | LP Specific Surface Area (m2/kg) | W/B | Material Consumption Per Unit Volume (kg/m3) | fcu (Mpa) | Quantities | ||||
---|---|---|---|---|---|---|---|---|---|---|
CE | LP | NS | CS | W | ||||||
A0 | 0 | / | 0.35 | 557 | 0 | 470 | 1174 | 195 | 60.1 | 1 |
A5/10/15/20/25/30/35-1/2/3 | 5/10/15/20/25/30/35 | 350/600/1000 | 0.35 | / | / | 470 | 1174 | 195 | / | 21 |
B0 | 0 | / | 0.45 | 433 | 0 | 563 | 1187 | 195 | 48.6 | 1 |
B5/10/15/20/25/30/35-1/2/3 | 5/10/15/20/25/30/35 | 350/600/1000 | 0.45 | / | / | 563 | 1187 | 195 | / | 21 |
C0 | 0 | / | 0.55 | 355 | 0 | 641 | 1175 | 195 | 42.8 | 1 |
C5/10/15/20/25/30/35-1/2/3 | 5/10/15/20/25/30/35 | 350/600/1000 | 0.55 | / | / | 641 | 1175 | 195 | / | 21 |
D0 | 0 | / | 0.65 | 300 | 0 | 711 | 1152 | 195 | 34.2 | 1 |
D5/10/15/20/25/30/35-1/2/3 | 5/10/15/20/25/30/35 | 350/600/1000 | 0.65 | / | / | 711 | 1152 | 195 | / | 21 |
Specimen Types | Specimen No. | Formulation No. | Variable | LP Content (%) | LP Specific Surface Area (m2/kg) | Strength Grades | c (mm) | la (mm) | d (mm) | Quantities |
---|---|---|---|---|---|---|---|---|---|---|
CL | CL1 | B5-3 | LP content | 5% | 1000 | C30 | 67 | 80 | 16 | 3 |
CL2 | B15-3 | 15% | 1000 | C30 | 67 | 80 | 16 | 3 | ||
CL3 | B20-3 | 20% | 1000 | C30 | 67 | 80 | 16 | 3 | ||
CL4 | B25-3 | 25% | 1000 | C30 | 67 | 80 | 16 | 3 | ||
XD | XD1 | B15-1 | LP-specific surface area | 15% | 350 | C30 | 67 | 80 | 16 | 3 |
XD2 | B15-2 | 15% | 600 | C30 | 67 | 80 | 16 | 3 | ||
XD3 | B15-3 | 15% | 1000 | C30 | 67 | 80 | 16 | / | ||
SB | SB1 | A15-2 | W/B | 15% | 600 | C40 | 67 | 80 | 16 | 3 |
SB2 | B15-2 | 15% | 600 | C30 | 67 | 80 | 16 | / | ||
SB3 | C15-2 | 15% | 600 | C20 | 67 | 80 | 16 | 3 | ||
JZ | JZ1 | B0 | / | 0 | / | C40 | 67 | 80 | 16 | 3 |
Specimen Types | Specimen No. | W/B | LP Content (%) | LP Specific Surface Area (m2/kg) | Bonding Strength (MPa) |
---|---|---|---|---|---|
CL | CL1 | 0.45 | 5 | 1000 | 15.60 |
CL2 | 0.45 | 15 | 1000 | 14.24 | |
CL3 | 0.45 | 20 | 1000 | 12.62 | |
CL4 | 0.45 | 25 | 1000 | 9.53 | |
XD | XD1 | 0.45 | 15 | 350 | 8.37 |
XD2 | 0.45 | 15 | 600 | 13.66 | |
XD3(CL2) | 0.45 | 15 | 1000 | 14.24 | |
SB | SB1 | 0.35 | 15 | 600 | 16.02 |
SB2(XD2) | 0.45 | 15 | 600 | 13.66 | |
SB3 | 0.55 | 15 | 600 | 12.76 | |
JZ | JZ1 | 0.45 | 0 | / | 15.85 |
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Zhang, M.; Yang, Y.; Wu, Y.; Yu, J.; Pang, H.; Lv, H. Effect of Limestone Powder Fineness on the Physical and Mechanical Performance of Concrete. Materials 2025, 18, 835. https://doi.org/10.3390/ma18040835
Zhang M, Yang Y, Wu Y, Yu J, Pang H, Lv H. Effect of Limestone Powder Fineness on the Physical and Mechanical Performance of Concrete. Materials. 2025; 18(4):835. https://doi.org/10.3390/ma18040835
Chicago/Turabian StyleZhang, Mingming, Yuanqi Yang, Yuepeng Wu, Jianbo Yu, Haoran Pang, and Henglin Lv. 2025. "Effect of Limestone Powder Fineness on the Physical and Mechanical Performance of Concrete" Materials 18, no. 4: 835. https://doi.org/10.3390/ma18040835
APA StyleZhang, M., Yang, Y., Wu, Y., Yu, J., Pang, H., & Lv, H. (2025). Effect of Limestone Powder Fineness on the Physical and Mechanical Performance of Concrete. Materials, 18(4), 835. https://doi.org/10.3390/ma18040835