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Article

Study of Winding Short Circuit Characteristics Under Different Insulation Material Temperatures in Transformers

1
State Grid Ningxia Electric Power Co., Ltd., Electric Power Research Institute, Yinchuan 750011, China
2
State Grid Ningxia Electric Power Co., Ltd., Wuzhong Power Supply Company, Wuzhong 751100, China
3
Key Laboratory of Special Motors and High Voltage Electrical Appliances, Ministry of Education, Shenyang University of Technology, Shenyang 110870, China
*
Author to whom correspondence should be addressed.
Materials 2025, 18(23), 5273; https://doi.org/10.3390/ma18235273
Submission received: 3 October 2025 / Revised: 2 November 2025 / Accepted: 7 November 2025 / Published: 21 November 2025
(This article belongs to the Section Smart Materials)

Abstract

The short-circuit tolerance capability of a transformer is a key performance indicator for ensuring the safe and stable operation of the power system. As the core component of the transformer, the mechanical stability of the windings under the huge electromagnetic force generated by the short-circuit current directly determines the short-circuit tolerance capability of the transformer. Most current research focuses on the coupling analysis of electromagnetic fields and structural fields, while ignoring the influence of temperature, a crucial variable, on the mechanical properties of the winding materials. Therefore, this study conducted tests on the transformer winding conductors, insulating materials, and silicon steel sheet materials under different temperatures, and provided a mathematical model and variation rules of elastic modulus with temperature and the B-H curves of silicon steel sheets at different temperatures. Based on this, a calculation method considering the short-circuit force of the transformer winding under different temperatures of the transformer components was proposed. This method enables precise calculations of the transformer’s mechanics under different temperatures and shows the distribution of leakage magnetic field, short-circuit force, and displacement of the winding under different transformer component temperatures. Finally, the Random Forest algorithm was used to estimate the short-circuit displacement of the transformer winding under different transformer component temperatures, and a short-circuit displacement prediction model based on temperature and impact frequency was provided. This offers a new method for evaluating the short-circuit capacity of the transformer. The feasibility of the calculation method was verified using a 750 kV transformer.
Keywords: transformer; insulation component temperature; material properties; short-circuit resistance; mechanical calculation; transformer component temperature; random forest algorithm transformer; insulation component temperature; material properties; short-circuit resistance; mechanical calculation; transformer component temperature; random forest algorithm

Share and Cite

MDPI and ACS Style

Zhou, X.; Ma, Y.; Wang, X.; Tian, T.; Tai, C.; Chen, D.; Wang, S. Study of Winding Short Circuit Characteristics Under Different Insulation Material Temperatures in Transformers. Materials 2025, 18, 5273. https://doi.org/10.3390/ma18235273

AMA Style

Zhou X, Ma Y, Wang X, Tian T, Tai C, Chen D, Wang S. Study of Winding Short Circuit Characteristics Under Different Insulation Material Temperatures in Transformers. Materials. 2025; 18(23):5273. https://doi.org/10.3390/ma18235273

Chicago/Turabian Style

Zhou, Xiu, Yukun Ma, Xiaokang Wang, Tian Tian, Chenfan Tai, Dezhi Chen, and Sijun Wang. 2025. "Study of Winding Short Circuit Characteristics Under Different Insulation Material Temperatures in Transformers" Materials 18, no. 23: 5273. https://doi.org/10.3390/ma18235273

APA Style

Zhou, X., Ma, Y., Wang, X., Tian, T., Tai, C., Chen, D., & Wang, S. (2025). Study of Winding Short Circuit Characteristics Under Different Insulation Material Temperatures in Transformers. Materials, 18(23), 5273. https://doi.org/10.3390/ma18235273

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