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Article

The Impact of Storage Conditions on the Gas-Forming Tendency of Moulds and Cores Made with Resole-Type Phenol Formaldehyde Resin

Faculty of Foundry Engineering, AGH University of Krakow, Reymonta 23, 30059 Krakow, Poland
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Author to whom correspondence should be addressed.
Materials 2025, 18(21), 4832; https://doi.org/10.3390/ma18214832
Submission received: 25 August 2025 / Revised: 18 October 2025 / Accepted: 20 October 2025 / Published: 22 October 2025
(This article belongs to the Special Issue Achievements in Foundry Materials and Technologies)

Abstract

The article presents the results of a study aimed at determining the impact of storage conditions on the gas-forming tendency of standard samples (cores) made from moulding sand using a two-component binder based on resole-type phenolic resin, cured with a dedicated ester mixture. The objective of the research was to determine the total volume of gases released as a result of contact between the cores or moulds and the high temperature of molten casting alloys, as well as the rate of gas release, which can influence the tendency for gas-related casting defects. Additionally, the influence of storage conditions on the gas-forming tendency of the samples was evaluated in terms of their environmental and occupational health impact, based on the emission of BTEX compounds (benzene, toluene, ethylbenzene, and xylenes), which serve as key indicators of the harmfulness of moulding and core sands to the surrounding environment.
Keywords: resole phenolic resin; gas emissions in foundry; BTEX compounds; mould and core storage conditions; alkaline phenolic no-bake (APNB) resole phenolic resin; gas emissions in foundry; BTEX compounds; mould and core storage conditions; alkaline phenolic no-bake (APNB)

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MDPI and ACS Style

Bobrowski, A.; Woźniak, F.; Żymankowska-Kumon, S.; Ziętal, H.; Januszek, K.; Grabowska, B. The Impact of Storage Conditions on the Gas-Forming Tendency of Moulds and Cores Made with Resole-Type Phenol Formaldehyde Resin. Materials 2025, 18, 4832. https://doi.org/10.3390/ma18214832

AMA Style

Bobrowski A, Woźniak F, Żymankowska-Kumon S, Ziętal H, Januszek K, Grabowska B. The Impact of Storage Conditions on the Gas-Forming Tendency of Moulds and Cores Made with Resole-Type Phenol Formaldehyde Resin. Materials. 2025; 18(21):4832. https://doi.org/10.3390/ma18214832

Chicago/Turabian Style

Bobrowski, Artur, Faustyna Woźniak, Sylwia Żymankowska-Kumon, Hubert Ziętal, Kacper Januszek, and Beata Grabowska. 2025. "The Impact of Storage Conditions on the Gas-Forming Tendency of Moulds and Cores Made with Resole-Type Phenol Formaldehyde Resin" Materials 18, no. 21: 4832. https://doi.org/10.3390/ma18214832

APA Style

Bobrowski, A., Woźniak, F., Żymankowska-Kumon, S., Ziętal, H., Januszek, K., & Grabowska, B. (2025). The Impact of Storage Conditions on the Gas-Forming Tendency of Moulds and Cores Made with Resole-Type Phenol Formaldehyde Resin. Materials, 18(21), 4832. https://doi.org/10.3390/ma18214832

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