Enhancing Osseointegration of Zirconia Implants Using Calcium Phosphate Coatings: A Systematic Review
Abstract
1. Introduction
2. Materials and Methods
2.1. Focused Question
2.2. Protocol
2.3. Eligibility Criteria
- Use of zirconia orthopedic or dental implant;
- Calcium phosphate coated implants;
- In vivo and in vitro studies;
- Presence of a control group;
- Prospective case series;
- Randomized controlled clinical trials (RCT);
- Non-randomized controlled clinical trials (NRS);
- Papers in English.
- Other than zirconia implants used;
- No CaP coating;
- Non-English papers;
- Duplicated publications;
- Opinions;
- Editorial papers;
- Review articles;
- Clinical reports;
- No access to full-text versions.
2.4. Information Sources, Search Strategy and Study Selection
2.5. Data Collection Process and Data Items
2.6. Risk of Bias and Quality Assessment
2.7. Quality Assessment
3. Results
3.1. Study Selection
3.2. General Characteristics of Included Studies
Study | Aim of the Study | Material and Methods | Results | Conclusions |
---|---|---|---|---|
Safi [46] | Evaluation of β-TCP coating applied to zirconia substrate using Nd:YAG laser as a potential method for functionalizing dental implants. | β-tricalcium phosphate (β-TCP) layer applied to zirconia using direct laser melting. Analyses: - Field emission scanning electron microscope (FESEM), - Energy Dispersive X-ray (EDX) line scan, - X-ray diffraction (XRD), -Vickers hardness, -nanoindentation (elastic modulus). | -~27 μm thick coating with good adhesion and dual-layer structure (1–2 μm dense + 25 μm porous). -β-TCP confirmed with proper chemical composition and Ca/P ratio. -Hardness 545–690 HV, elastic modulus matched natural bone. | Laser-applied β-TCP on zirconia shows good adhesion, biocompatibility, and mechanical properties suitable for dental implants. Laser melting is an effective zirconia implant functionalization method. |
Safi [47] | Development and evaluation of biohybrid dental implants coated with β-TCP (on zirconia and titanium) integrated with stem cell layers to regenerate periodontal ligament (PDL). | Zirconia and titanium implants coated with β-TCP via Nd:YAG laser. Periodontal Ligament Stem Cells (PDLSCs) and Bone Marrow Mesenchymal Cells (BMMSCs) from rabbits cultured separately and in co-culture, applied to implants and implanted in rabbit mandibles for 45 or 90 days. Microscopy: -H&E, -FESEM, -immunofluorescence; -evaluated periostin expression, PDL width, and fiber attachment. | -β-TCP-only implants integrated well with bone but did not form PDL-like tissue. -Implants with PDLSC or co-cultures formed PDL-like tissue with periostin expression. Co-cultures were most effective. -No difference between titanium and zirconia. | Zirconia implants with β-TCP and engineered stem cell layers can regenerate PDL, forming biohybrid implants. PDLSC and BMMSC co-cultures were the most effective, suggesting potential for next-gen PDL-functional implants. |
Kozelskaya [48] | Comparison of biological, mechanical physicochemical, properties of Ca-P coatings applied to ZrO2 substrates via RF magnetron sputtering using various Ca-P powders. | Yttria-stabilized ZrO2 ceramic plates coated with 5 Ca-P powders: -calcium phosphate tribasic (CPT), -HA, monophosphate, -calcium phosphate dibasic dehydrate (DCPD), -calcium pyrophosphate powder (CPP). Characterized for: -morphology, -thickness, -hardness, -chemical composition, -MSC adhesion/survival. Tools: -AFM, -SEM-EDX, -nanoindentation, -FTIR, -wettability, -fluorescence. | -Best MSC adhesion and coverage with CPT coating, (closest mechanically to ZrO2) -All coatings amorphous but differed in surface properties. -HA most hydrophilic, CPT most hydrophobic. -No cytotoxicity observed. | CPT is the most promising for future ceramic dental implant research. In vivo studies are required to confirm osteoinductive potential. |
Pardun [50] | Assessment of the impact of mixed zirconia–calcium phosphate (TZ-CP) coatings on dental implants regarding coating stability, mechanical strength, and bioactivity. | Zirconia discs and implants coated with different TZ:CP ratios using wet powder spraying. Analyses: -SEM, -XRD, -roughness, -B3B test, -scratch resistance, -Ca2+ release, -SBF immersion. Cell studies: -osteoblast proliferation, -morphology, -ALP activity. | -Higher TZ content increased coating stability and strength; -higher CP increased bioactivity and Ca2+ release. 1:1 and 2:1 TZ:CP ratios had best balance. -Better osteoblast proliferation with more TZ. | TZ-CP coatings offered a tunable balance between bioactivity and mechanical stability. Ratios of 1:1 and 2:1 showed optimal outcomes for dental implants with good adhesion, cell response, and osseointegration. |
Stefanic [52] | Development of a simple, fast biomimetic method for depositing octacalcium phosphate (OCP) coatings on zirconia (Y-TZP) to enhance bioactivity for implant use in dentistry. | Two-step biomimetic coating using CPS1 (pH 7.4) and CPS2 (pH 7.0). Step 1: soak in CPS1 (1 h) to form thin Ca-P layer. Step 2: soak in CPS2 (1–24 h) for thick OCP layer. Characterization: -SEM, -TEM, -XRD, -FTIR, -NGIA, -AFM, -profilometry, -adhesion test. | -First step formed thin (~200 nm) Ca-P layer. Second step gave continuous ~5 µm lamellar OCP coating. -Strong adhesion (94–95% retention; ASTM 4B). -Coatings contained CDHA and OCP phases. | A reproducible, fast method was developed for OCP coatings that are uniform, stable, and suitable for dental implants. Thickness can be controlled, and method allows future bioactive molecule incorporation. |
Pardun [51] | Development and characterization of a mixed calcium phosphate and zirconia oxide (TZCP) coating applied via wet powder spraying (WPS) on zirconia implants to enhance bioactivity and mechanical strength. | CP, TZ, and TZCP coatings applied via WPS, sintered at 1500 °C. Characterization: -SEM, -EDX, -AFM, -GI-XRD, -profilometry, -scratch and bone tests, -B3B bending test, -EDX elemental mapping. In vitro tests on bovine bone and polyurethane foam. | -TZCP had uniform, porous (~17%) coatings with ~4 µm roughness and no cracks. -CP had cracks, low adhesion, and damage. -Only TZ and TZCP passed scratch tests. -TZCP had strength similar to uncoated zirconia (~1023 MPa). -TZCP maintained integrity after implantation; CP failed. | TZCP showed more effective adhesion and stability than CP and similar to TZ. WPS allows coatings on complex zirconia implant shapes with good quality. In vivo studies needed to confirm bioactivity. |
AlFarraj [65] | Evaluation of bone contact with zirconia and titanium implants, with or without hydroxyapatite (HA) coating. | 32 implants (16 Ti, 16 Zr; half with HA) implanted in 16 rabbits. After 8 weeks, samples analyzed histologically and histomorphometrically for bone-implant contact (BIC). | Mean BIC: -Zr—45.1%, -Ti—45.5%, -Zr + HA—60.3%, -Ti + HA—59.8%. No inflammation, good integration across all groups. | Zirconia and titanium implants show similar bone integration. HA coating did not provide significant benefit in the 8-week rabbit model. |
Yang [68] | Development of a high-strength, multilayered hydroxyapatite (HA)/tri-calcium phosphate (TCP) coating on porous zirconia substrates to create load-bearing, osseointegrative scaffolds suitable for bone repair implants. | A zirconia core enriched with HA was presintered to form microporosity. Three HA-based coating layers -pure HA, -HA with alumina/zirconia, -transitional HA-zirconia were applied using slip-coating and co-sintered at 1300 °C. Characterization: -mechanical testing, -SEM/FIB imaging, -in vitro biocompatibility assays with L929 fibroblasts | The composite showed high bending strength (321 MPa) and strong coating adhesion (~24.5 MPa). The coating featured interconnected pores (1–50 µm) and excellent interfacial bonding. Cell viability exceeded 90%, and SEM confirmed good cell adhesion and morphology. | The layered HA/TCP-zirconia scaffold offers a promising solution for load-bearing implants, with excellent mechanical performance and biocompatibility. |
Kong [61] | Evaluation of zirconia–alumina (ZA) nanocomposites modified with hydroxyapatite (HA) to enhance biocompatibility while maintaining high mechanical strength for use in load-bearing dental or orthopedic implants. | ZA nano-composite powder (80% ZrO2, 20% Al2O3) was synthesized via the Pechini process. Composites containing up to 40 vol% HA were fabricated by hot-pressing at 1400 °C. Characterization: -flexural strength (four-point bending) -proliferation of MG63 and HOS -alkaline phosphatase (ALP) activity in vitro. | Mechanical: Flexural strength decreased with increasing HA content but remained high (e.g., 1270 MPa at 5% HA). Structural: Biphasic calcium phosphate (HA/TCP) formed during sintering; uniform microstructure retained. Biological: Both cell proliferation and ALP activity showed significant elevation with HA content. At 40% HA, both parameters were comparable to pure HA, indicating excellent biocompatibility. | Promising balance between strength and bioactivity. A 30% HA content was optimal for applications requiring both mechanical support and enhanced osseointegration. |
Lee [57] | Assessment of hydroxyapatite (HA) coating on 3Y-TZP zirconia using aerosol deposition (AD) to improve surface bioactivity without compromising mechanical properties. | HA powder was deposited onto zirconia disks using the AD technique at room temperature. Characterization: -surface roughness, -morphology (SEM), -crystal structure (XRD), -adhesive strength, -adhesion of MG63 cells -proliferation of MG63 cells, -ALP activity. | Surface: Coated zirconia had rougher surfaces with evenly distributed HA particles and maintained crystalline HA structure. Adhesion: Coating adhesion strength reached ~21 MPa. Biological: Enhanced MG63 cell adhesion, proliferation, and ALP expression were observed compared to uncoated zirconia. | Aerosol-deposited HA coatings improve zirconia bioactivity while preserving mechanical properties. The method provides a viable approach for enhancing osseointegration of zirconia-based implants. |
Ferguson [55] | To assess the in vitro and in vivo performance of calcium phosphate–coated zirconia implants produced by ion beam-assisted deposition (IBAD). | Zirconia implants were coated with calcium phosphate using IBAD, which creates a dense, nanocrystalline layer. Coated and untreated implants were evaluated for: In vitro: -surface properties, -crystallinity, -MG63 cell proliferation. In vivo: -implants were applied into rat femurs and assessed after 4 and 12 weeks using histology and histomorphometry. | Surface: IBAD created a uniform, nanostructured coating without cracking or delamination. In vitro: Coated implants significantly enhanced MG63 cell proliferation. In vivo: Coated implants showed better bone-to-implant contact (BIC) at both time points, with more rapid and extensive new bone formation than controls. | IBAD calcium phosphate coatings improved both early and long-term osseointegration of zirconia implants, making them a promising option for load-bearing dental and orthopedic applications. |
Kim [62] | Development of calcium phosphate-coated porous zirconia scaffolds with controlled dissolution rates to enhance osteoblast differentiation and osseointegration. | Porous zirconia samples were produced using a polyurethane foam template and coated with five types of calcium phosphate: -hydroxyapatite (HA), - tricalcium phosphate (TCP), -fluorapatite (FA), - HA + TCP, - HA + FA. An intermediate FA layer was used to stabilize HA during sintering. Coated scaffolds were heat-treated. Characterization: - SEM - XRD - Ca2+ release, MG63 and HOS cell culture assessment: -morphology, -proliferation, -ALP activity | All coatings uniformly applied—XRD confirmed structural stability, with the FA layer preventing phase transformation. Dissolution rates varied by composition: -The highest in case of TCP -The lowest in case of FA. HA-containing coatings (especially HA + FA and HA + TCP) marked elevated ALP activity, suggesting improved osteoblastic differentiation Cell proliferation comparable across all groups. | New coatings provide both structural integrity and biological activity. Coatings with HA and FA balance dissolution and bioactivity, supporting their use in bone-regenerative applications requiring gradual ion release and enhanced cell differentiation. |
Langhoff [66] | Evaluation of osseointegration and early bone reaction to zirconia implants coated with calcium phosphate (CaP) in a preclinical canine model. | Zirconia implants were coated with a 15 µm thick layer of calcium phosphate using a low-temperature coating process and then inserted into the mandibles of six dogs—each received both coated and uncoated zirconia implants in a split-mouth design. Histological analysis was conducted 1, 2, and 4 weeks after implantation to assess: - bone formation; -bone-to-implant contact (BIC). | CaP-coated implants demonstrated a more rapid bone apposition in early stages. At 1 week, coated implants exhibited new bone trabeculae directly attached to the surface. BIC was significantly higher in coated implants at week 1, but differences decreased over time. | The application of calcium phosphate coating on zirconia implants has the potential to enhance the initial phases of osseointegration. Surface modification may be advantageous for enhancing initial bone healing and implant stability. |
Cheng [18] | To develop and optimize calcium phosphate coatings on zirconia using ion beam-assisted deposition, with the goal of enhancing surface bioactivity and improving osseointegration | HA coatings were applied to Y-TZP zirconia substrates using ion beam-assisted deposition at low temperature. Characterization: -SEM, -EDS, -XRD, - scratch testing (adhesive strength) MG63 cell culture: -adhesion, -proliferation, -morphology. | The IBAD process produced a uniform, nanocrystalline HA coating (~2 µm thick) without cracks or delamination, with good adhesion and retention of HA crystalline structure. Cell studies showed significantly enhanced adhesion, proliferation, and spreading on coated surfaces compared to bare zirconia. SEM confirmed well-attached, polygonal cells with filopodia on HA-coated samples. | IBAD allows for stable deposition of bioactive HA on zirconia at low temperatures, improving surface characteristics and cellular responses without compromising mechanical properties. |
Mutsuzaki [49] | Evaluation of osseointegration and bone remodeling around hydroxyapatite-coated zirconia implants using a novel RF-magnetron sputtering technique in a rabbit femur model. | HA coatings (approximately 1 µm thick) were applied to zirconia implants using RF-magnetron sputtering. Coated and uncoated implants were placed into rabbit femurs. After 2 and 4 weeks, samples were harvested for: -histological analysis -histomorphometry to assess the contact between bone and implant (BIC) and bone area (BA) of osseointegration. | -direct bone apposition on both coated and uncoated implants -BIC and BA values notably elevated in the HA-coated group at both time intervals -At 4 weeks, coated implants demonstrated improved new bone formation, denser trabecular structure, and closer bone contact than uncoated controls. | HA coating via RF-magnetron sputtering enhances early osseointegration of zirconia implants by promoting faster and more robust bone response. |
Cruz [53] | Investigation of biomimetic calcium phosphate coatings on zirconia implants and their in vivo effect on bone integration in a canine model. | Zirconia implants were treated with a two-step biomimetic process to form a calcium phosphate coating using simulated body fluid. Treated and untreated implants were inserted into the mandibles of six dogs and analyzed after 1 and 6 weeks. Characterization: -histological -histomorphometric to assess bone-to-implant contact (BIC) and bone area fraction (BAF). | -greater BIC and BAF values compared to uncoated controls. -at 1 week, the coated implants showed earlier bone formation and higher density of new bone matrix -at 6 weeks, the difference in BIC was still evident | Biomimetic calcium phosphate coatings significantly enhance early bone reaction to zirconia implants. |
Goldschmidt [60] | To develop a dual-function coating for zirconia dental implants by incorporating silver nanoparticles into calcium phosphate layers to enhance antibacterial effect and bone integration. | Zirconia discs were sintered at 1450 °C, sandblasted, coated using a two-stage process: 1. calcium phosphate pre-coating in 2× concentrated SBF (3 days, 40 °C), 2. silver nanoparticle incorporation (40–60 nm, 0.1–3.0 g/L) in fresh SBF (3 days, 40 °C). Characterization: -SEM-EDX -XRD, -cytotoxicity tests with MG63 cells -antibacterial efficacy against S. aureus and E. coli. | Silver incorporation depended on concentration and positioning, with horizontal samples showing higher silver content. Only samples with 0.05% silver (0.1 g/L vertical positioning) were cytocompatible in direct contact. Higher silver concentrations had better antimicrobial activity against S. aureus but increased cytotoxicity. E. coli growth was inhibited on all surfaces. | Biomimetic precipitation created zirconia coating with calcium phosphate bioactivity and silver antimicrobial properties. 0.05% silver content achieved both cytocompatibility and bacterial inhibition. |
Yasuaga [69] | To increase the biological activity of fibroblast growth factor 2 (FGF-2) in calcium phosphate coatings by adding low molecular weight heparin (LMWH) to improve implant surface for orthopedic and dental applications. | Zirconia substrates were sintered at 1350 °C, followed by polishing and, immersion coating in supersaturated calcium phosphate solution containing LMWH (0.04–4 IU/mL) and FGF-2 (4 μg/mL) at 37 °C for 24 h. Characterization: -SEM-EDX -XRD, -cell proliferation (NIH3T3, HUVECs), -tube formation assays, -osteogenic gene expression (BMP-2, RUNX2, COLIA1). | LMWH incorporation was dose-dependent and significantly increased FGF-2 content and stability in the coatings. LMWH-FGF-2 composite layers showed enhanced mitogenic activity in both cell types, improved tube formation with increased length and branch points, and upregulated osteogenic markers (BMP-2, RUNX2) while downregulating COLIA1. | LMWH enhanced FGF-2 biological activity by improving stability and incorporation, creating multifunctional coatings with enhanced mitogenic, angiogenic, and osteogenic properties for implant applications. |
Huang [67] | Development of a delivery system for nanocapsules made of porous zirconium oxide with a mesoporous structure, used for the prolonged release. | Hollow mesoporous zirconia nanocapsules synthesized using a hard template method with silica particles, zirconia coating, calcination at 850 °C. Polyallylamine-stabilized amorphous calcium phosphate precursors were loaded via electrostatic interactions. Characterization: -TEM, -STEM-EDX, -XRD, -FTIR, -porosimetry, -thermal analysis. -pH-sensitive release kinetics Bone marrow stromal cell culture: -biocompatibility, -osteogenic effects -viability assays, -gene expression analysis, -collagen biomineralization Macrophage interactions were assessed using RAW264.7 cells. | Nanocapsules released 2–7 times more content at acidic pH (3.5) compared to normal pH (7.4). Cell tests showed no toxicity up to 1280 μg/mL and increased bone formation markers. Immune cells absorbed the nanocapsules within 6 h and became anti-inflammatory. | Hollow mesoporous zirconia nanocapsules provide effective pH-responsive delivery of biomineralization precursor, biocompatibility and osteogenic activity. |
Pae [58] | To assess the cellular attachment, proliferation, and differentiation of bone marrow–derived osteoblasts grown on smooth zirconia surfaces compared with those coated with calcium phosphate (CaP) or hydroxyapatite (HA), in order to assess their suitability for dental implant applications. | Y-TZP zirconia discs (10 mm diameter, 2 mm thickness) were prepared in three groups: smooth surface (ZS), calcium phosphate coating via ion beam assisted deposition (CaP), and hydroxyapatite coating via aerosol deposition (HA). Bone marrow-derived osteoblasts from rats were grown on the surfaces. Characterization: -MTT (cell proliferation), -SEM, -ALP activity -XPS, -RT-PCR -coatings dissolution in physiological saline. | No significant differences observed between groups in cell proliferation (MTT assay, p > 0.05), cell morphology (triangular/spread cells with filopodia), ALP activity (highest in CaP group but p > 0.05), or gene expression levels. CaP coatings showed higher Ca2+ and P− dissolution rates compared to HA coatings. | HA coating demonstrated superior over time stability compared to CaP coating due to lower dissolution rates. |
Faria [56] | To develop a novel zirconia implant design featuring an integrated bioactive composite outer layer to overcome the major limitation of coating detachment in current implants. | Three ceramic powders were used: yttria-stabilized zirconia, HA, and β-TCP. Cylindrical samples were fabricated via press-and-sintering (200 MPa, 1500 °C), creating three groups: -pure zirconia (Z100), -zirconia with 10 vol% HAp outer layer (Z10HAp), -zirconia with 10 vol% β-TCP outer layer (Z10β-TCP). The bioactive outer layers were ~100 µm thick. Characterization: -microstructural analysis, -mechanical properties evaluation, -fatigue testing up to 106 cycles, -surface characterization, -bioactivity assessment through SBF | Gradated zirconia samples with ~100 µm bioactive outer layers showed no delamination and good integration. Composite samples had reduced flexural strength (506–545 vs. 1096 MPa) and fatigue limits (324–346 vs. 859 MPa) but improved fracture toughness. | Study developed a design with integrated bioactive outer layers which eliminates coating detachment issues. Samples met ISO implant standards, had improved fracture toughness. |
Hirano [63] | To investigate whether slurry processing could be used to create hydroxyapatite (HAp)-containing surfaces on YSZ (yttria-stabilized zirconia) implants, in order to enhance bone cell activity. | 3 mol% yttria-stabilized zirconia (YSZ) discs were coated with a hydroxyapatite (HAp)-forming layer via slurry processing using tribasic calcium phosphate and distilled water, followed by heating at 923 to 1373 K for 2 h. Characterization of -surface morphology, -composition, -HAp thickness Using: -X-ray photoelectron spectroscopy (XPS), -field emission scanning electron microscopy (FESEM), -wavelength dispersive X-ray fluorescence (WDXRF). Bioactivity assessed by: -calcium phosphate precipitation Saos-2 osteoblast-like cell culture: -adhesion, -proliferation, -mineralization | Slurry-treated YSZ surfaces showed temperature-dependent changes, with optimal HAp formation at. Temperature of 1223 K increased calcium phosphate deposition, while 1373 K led to TCP and CaO formation. HAp precipitation in simulated body fluid was highest on the 1223 K surface. The slurry-treated surfaces significantly enhanced calcium deposition during cell differentiation, indicating improved osteogenic potential. | The method effectively deposited HAp on YSZ, enhancing osteogenic activity without affecting cell viability. |
Teng [59] | To examine the response of bone tissue to zirconia implants that have been improved with a calcium phosphate coating infused with BMP-2. | Zirconia implants were categorized into three distinct groups: -uncoated (control), -CaP-coated -CaP-coated with BMP2. Coatings were applied using a mineralization process. Characterization: -SEM, -x-ray diffraction (XRD), -ELISA. In total 18 implants were inserted in the mandibles of six beagle dogs after premolar extraction. After three months, histological analysis was performed to assess: -bone volume, -bone-to-implant contact, -marginal bone loss. | -strong primary stability upon insertion -at 3 months notably elevated peri-implant bone volume (%BV) in the CaP with the BMP2 coated group compared to the control group. The CaP-coated group had a slight, not significant increase in bone-to-implant contact compared to the control. Marginal bone loss was lowest in the CaP and BMP2 coated group, though the difference was not significant. | CaP coating with BMP-2 improved bone formation around zirconia implants and showed potential to reduce marginal bone loss. |
Stefanic [70] | Development of a novel synthesis method of the thin β-tricalcium phosphate (β-TCP) coating on zirconia implants | Step I: rapid wet-chemical deposition of a biomimetic CaP coating Step II: post-deposition processing -heat treatment at 900 °C -short sonication in a water bath Characterization: -SEM/EDS -XDR -surface roughness -scratch test -tensile bond test -SBF test -adsorption of serum proteins | β-TCP coating characterization: -uniform and dense morphology -thickness of ≈500 nm -roughness in the nanometer range (Ra = 28 nm) -apatite-mineralization ability in SBF -enhancement of the serum proteins adsorption of on the zirconia. - firm adherence to the zirconia -significant scratch resistance (Lc = 97 N) -notable tensile strength (52 MPa) - significant resistance to mechanical forces encountered during the implantation process into the artificial bone - modifications to the heating protocol enable enhanced regulation of the topography and, potentially, the physico-chemical characteristics | Presented β-TCP coating turned out to be better in all examined aspects than control and can be used for prospective biomedical applications. |
Desante [54] | Multifunctionalities of the inert zirconium dioxide (ZrO2) implant surface by coating it with biomimetic calcium phosphate (CaP) combined with antibiotic-loaded nanoparticles to enhance bioactivity and provide antibacterial effect | Nanoparticles were impregnated with two antibiotics (gentamicin/bacitracin) then immobilized in two coating methods: drop-casting and coprecipitation. Examinations conducted: - scanning electron microscopy (SEM), -X-ray diffraction (XRD), -cross-section analyses -in vitro tests with human mesenchymal stem cells (hMSC) and MG-63 osteoblast-like cells -antibacterial activity assessment | -good cytocompatibility - the cell culture study confirmed a homogeneous distribution of the cells. -elevation in alkaline phosphatase activity -antibacterial effect -coating by coprecipitation gave a more homogeneous effect throughout the entire coating | Crystalline morphology with microcavities of CaP coatings is appropriate for accommodating degradable polymeric nanoparticles infused with antibiotics New biomaterials were shown to deliver drugs in a controlled manner. |
Chen [71] | Invention of a new, better surface modification method for zirconia implants by combining femtosecond laser and hydroxyapatite (HA) crystals to induce a rough microstructure and calcium phosphate (CP) deposition in order to promote the osseointegration. | Prepared zirconia discs were separated into 3 groups: -control, -femtosecond laser treatment (FL)—titanium sapphire laser generator and a corresponding regenerative amplification system were used -the experimental group (femtosecond laser treatment combined with hydroxyapatite deposition) (FHA)—before lasing, a suspension of pure HA powder was drop casted on every sample. Characterization: - SEM -EDS - surface roughness - surface wettability -functional chemical groups -XDR, -flexural strength, BMSCs cell culture: -adhesion -proliferation | -surface characterization: microgrooves were noticed in the FL and FHA samples, while the FHA group also showed significant deposition of calcium (Ca) and phosphorus (P) on both the groove walls and the inter-groove flat surfaces. -crystal phase analysis: lack of phase transformation in FL and FHA groups - flexural test strength: highest strength in FHA group, then the FL group, control group the lowest; but no significant difference observed -biological characterization: large number of aligned parallel cells adhered to the flat spaces and grooves between them in FL and FHA groups; significantly higher cell adhesion in FHA group | The changes did not harm or modify the crystal structure or flexural strength of the zirconia. Optimizing a rough and bioactive surface can direct cell alignment along microgrooves and promote cytoskeletal elongation. |
Sharif [64] | Enhancement of hydroxyl and carboxyl functional groups through chemically grafting L-Serine onto the zirconia surface to promote calcium-phosphate formation (CPF) and better bonding to bone tissue after implantation | -fabrication and sinterization of discs Mg-PSZ at 1500 °C. -hydroxylation of zirconia surfaces via hydrothermal treatment and phosphoric acid treatment -L-Serine grafting: -calcium-phosphate deposition by soaking specimens in SBF for 7 or 21 days. Characterization: -FTIR-ATR, -TGA, -XRD, -BET, -WCA (contact angle), -FE-SEM/EDS -XPS. | -hydrothermal treatment increased surface –OH groups significantly more than acid treatment. -higher L-Serine grafting at 80 °C and pH 9.5 increased surface negative charge and functional group density. -no apatite formed on untreated zirconia but it did on apatite formed on hydroxylated and L-Serine modified surfaces after 21 days. -apatite layers showed improved density and uniformity under these optimized conditions | L-Serine can successfully be grafted to zirconia via covalent bonding, especially under higher pH and temperature. The modified surface enhances wettability, surface charge, and promotes apatite nucleation and growth. |
3.3. Main Study Outcomes
3.3.1. Coating Composition, Deposition Method, Thickness
3.3.2. Surface Roughness and Adhesion Strength
3.3.3. Biological Responses: Cell Proliferation and ALP Activity
3.4. In Vivo Results
3.4.1. In Vivo Osseointegration and Bone-to-Implant Contact (BIC)
3.4.2. Early vs. Long-Term Outcomes
Study | Coating Composition | Deposition Method | Coating Thickness (µm) | Surface Roughness (Ra, µm) | Adhesion Strength (MPa/Lc) | Cell Proliferation | ALP Activity | BIC (%) |
---|---|---|---|---|---|---|---|---|
Safi [46] | β-tricalcium phosphate (β-TCP) | Direct laser melting, Nd:YAG (1064 nm), 90 W | Before preparation 40–50 µm After laser preparation 27 µm | n/a | n/a | n/a | n/a | n/a |
Safi [47] | β-Tricalcium phosphate (β-TCP) | direct laser melting Nd:YAG (1064 nm) | n/a | n/a | n/a | PDLSCs, BMMSCs, PDL | n/a | n/a |
Kozelskaya [48] | Calcium phosphate tribasic (CPT), calcium phosphate monobasic, calcium phosphate dibasic dehydrate (DCPD), calcium pyrophosphate (CPP) and hydroxyapatite (HA). | Radiofrequency (RF) magnetron sputtering on zirconia | n/a | n/a | n/a | MSC, CPT | n/a | n/a |
Pardun [50] | Calcium phosphate (CaP) coating | RF magnetron sputtering. | 0.4 μm | 0.08 μm | ~38 MPa | MC3T3-E1 preosteoblasts | measured at day 7 and day 14 | n/a |
Stefanic [52] | Octacalcium phosphate (OCP) with a lower layer of calcium-deficient hydroxyapatite (CDHA) | Two-step biomimetic deposition in Ca–P solutions (CPS1 and CPS2) at 37 °C | ~5 µm after 3 h in CPS2 | n/a | Classified as 4B (ASTM D-3359), >95% coating retention after tape test | n/a | n/a | n/a |
Pardun [51] | Mixed coating of calcium phosphate and zirconia | Wet powder spraying (WPS) on presintered zirconia, followed by sintering at 1500 °C for 2 h | ~22.59 ± 1.87 µm (TZCP coating) | 3.54 ± 0.40 µm | Qualitative—no damage or removal in scratch test with pencil hardness 9H and bovine bone | n/a | n/a | n/a |
AlFarraj [65] | Hydroxyapatite (HA) coating on pure titanium and zirconium implants | RF sputter deposition system, followed by infrared heat treatment at 650 °C for 30 s | n/a | 0.5 µm for both Ti and Zr | n/a | n/a | n/a | Uncoated Ti: 45.5 ± 13.1% Uncoated Zr: 45.1 ± 14.8% HA-coated Ti: 59.8 ± 16.4% HA-coated Zr: 60.3 ± 17.1% |
Yang [68] | Layered HA/TCP on zirconia; top layer = HA, middle/transitional layers become TCP-rich after sintering; minor ZrO2/Al2O3 included in inner layers (biphasic CP). | Low-density slip coating deposition + coating–substrate co-sintering (presintered substrate; final co-sinter at 1300 °C/2 h). | 100 (trilayer scaffold coating). | n/a | 24.5 MPa (ASTM C633 tensile; failure along coating/substrate interface in the successful test). | L929 fibroblasts: RGR > 90%, cytotoxicity grade 1; cells spread and proliferate, comparable to Ti/Al2O3 controls. | n/a | n/a |
Kong [61] | Biphasic calcium phosphate (HA + TCP) formed in situ; composition varied (0–40 vol% HA in ZA matrix). | Powder mixing (ZA nano-composite powder via Pechini process) + hot pressing at 1400 °C, 30 MPa, 1 h | n/a | n/a | n/a | MG63 osteoblast-like cells: proliferation ↑ with HA content; significant increase from 10% HA, max at 40% HA (comparable to pure HA). | HOS cells: ALP ↑ with HA content; significant from 20% HA, max at 40% HA (comparable to pure HA). | n/a |
Lee [57] | Calcium phosphate (CaP) nano-layer (Ca/P 1.67) on micro-structured zirconia (ZiUnitet). | Surface A: sequential immersion in phosphorous-rich then calcium-rich solution; Surface C: droplet application of HA nanoparticles + heat treatment. | A: <0.05 µm (50 nm); C: <0.2 µm (200 nm) | ZiUnitet & CaP-modified ZiUnitet: 1.0 µm; TiUnitet: 1.3 µm | n/a | n/a | n/a | 3 weeks: A: 64.6 ± 3.6, C: 62.2 ± 3.1, ZiUnitet: 70.5 ± 3.1, TiUnitet: 77.6 ± 2.6; 6 weeks: A: 68.6 ± 1.9, C: 64.5 ± 4.1, ZiUnitet: 69.7 ± 5.7, TiUnitet: 67.1 ± 4.2 |
Ferguson [55] | Hydroxyapatite (HA) coating on porous zirconia structures. | Electrophoretic deposition (EPD) of HA slurry into porous zirconia scaffolds, followed by sintering. | ~30–50 µm (coating in pores and on surface struts) | n/a | n/a | n/a | n/a | Goat model (12 weeks): BIC significantly higher for HA-coated porous zirconia than uncoated (exact % not reported, only histological evidence of increased bone ingrowth) |
Kim [62] | Hydroxyapatite (HA)/β-tricalcium phosphate (β-TCP) composite coating on zirconia | Sol–gel-derived CaP coating with heat treatment at 500 °C | ~1 µm | n/a | n/a | Rat calvaria osteoblast-like cells: proliferation ↑ over time; higher on HA/β-TCP-coated zirconia than uncoated control | ALP activity ↑ on coated zirconia, peak at 14 days, significantly higher than uncoated | n/a |
Langhoff [66] | Calcium phosphate (CaP) coating on zirconia oral implants | Electrophoretic deposition (EPD) followed by heat treatment | n/a | n/a | n/a | n/a | n/a | Mini pig model: BIC at 2 weeks — CaP-coated zirconia: 35.4 ± 7.4, Uncoated zirconia: 22.5 ± 8.5; at 4 weeks — CaP-coated: 46.6 ± 5.9, uncoated: 40.5 ± 10.3 |
Cheng [18] | Hydroxyapatite (HA) coating on zirconia | Sol–gel dip-coating followed by sintering at 800 °C | ~1 µm | Coated: 0.62 ± 0.07; Uncoated: 0.15 ± 0.02 | n/a | MC3T3-E1 cells: proliferation ↑ on HA-coated zirconia vs. uncoated (significant from day 3 onward) | ALP activity ↑ on coated zirconia at day 7 and 14 vs. uncoated | Rabbit model, 4 weeks: BIC coated zirconia 55.27 ± 6.12%, uncoated 43.94 ± 4.74% |
Mutsuzaki [49] | Low-crystallinity hydroxyapatite (HA) coating on zirconia. | Er:YAG pulsed laser deposition at room temperature | ~1 µm | n/a | n/a | n/a | n/a | Rabbit tibia model, 6 weeks: BIC coated zirconia 48.3 ± 17.4%, uncoated 29.7 ± 16.0% |
Cruz [53] | Calcium phosphate (CaP) coating on zirconia | Biomimetic deposition from simulated body fluid (SBF), 37 °C, 14 days | n/a | Coated: 0.45 ± 0.08; Uncoated: 0.07 ± 0.02 | n/a | Human osteoblast-like SaOs-2 cells: proliferation ↑ with coating maturation time, significantly higher after 14 days deposition vs. uncoated | ALP activity ↑ in coated samples, maximal after 14 days deposition | n/a |
Goldschmidt [60] | Calcium phosphate with silver nanoparticles | Biomimetic coating | n/a | n/a | n/a | 0.1 g/L Ag-NPs supported MG63 cell growth the rest was cytotoxic | n/a | n/a |
Yasuaga [69] | Fibroblast growth factor-2 (FGF-2) + low molecular weight heparin (LMWH) + CaP | Biomimetic precipitation | n/a | n/a | n/a | Higher cell growth in both mouse cells and human umbilical vein endothelial cells cultures in coatings that contained FGF-2 together with LMWH | n/a | n/a |
Huang [67] | Poly(allylamine)-stabilized ACP (PAH-ACP) | Mixing hmZrO2 (hollow mesoporous zirconia nanoparticles) with PAH-ACP | n/a | n/a | n/a | No significant difference in cell proliferation between control and most PAH-ACP@hmZrO2 concentrations, except at the highest tested concentration, where a decrease was observed. | Cells treated with PAH-ACP@hmZrO2 showed clearly higher ALP activity | n/a |
Pae [58] | CaP group: Calcium phosphate from mixed hydroxyapatite and calcium oxide powders). HA group: Hydroxyapatite coating from aerosol deposition | CaP group: IBAD HA group: aerosol deposition | CaP group: up to 0.5 µm HA group: n/a | n/a | n/a | Similar proliferation in control, CaP, and HA groups. CaP group had the highest value at 4 h, but differences were not significant | After 14 days, ALP activity was increased in CaP, then control and lowest in HA | n/a |
Faria [56] | Hydroxyapatite (HAp) or beta-tricalcium phosphate (β-TCP) | Press and sintering technique | 100 µm | n/a | Z100 (control) 0.018 ± 0.006 Z10HAp 0.070 ± 0.009 Z10β-TCP 0.108 ± 0.026 | n/a | n/a | n/a |
Hirano [63] | Tribasic calcium phosphate powder | Zirconia discs buried in calcium-phosphate slurry | n/a | n/a | n/a | Cell number was similar on treated and untreated zirconia surfaces at both 6 h and 72 h, with no significant differences observed. | n/a | n/a |
Teng [59] | Amorphous CaP and CaP solution with BMP-2 | Biomimetic CaP coating and biomimetic CaP coating with incorporated BMP-2 | 50 μm | n/a | n/a | n/a | n/a | %BIC was somewhat elevated both in the CaP group and CaP + BMP-2 group than in the control |
Stefanic [70] | β-tricalcium phosphate coating on zirconia implants | biomimetic CaP coating: a 2-step immersion in solutions of varying pH β-TCP coating: heat treatment at 900 ◦C, sonic treatment in water | 12 µm | 28 ± 2 nm | Tensile strength test (MPa): 52.3 ± 3.8 for β-TCP 2.6 ± 0.4 for biomimetic CaP coating | n/a | n/a | n/a |
Desante [54] | Calcium phosphate coating doped with nanoparticles encapsulating antibiotics | Immersion of Zirconia substrates in this mixture of CaP. Next immersion in similar mixture but without Mg2+ and HCO3− Prepared nanoparticles with antibiotics were added by methods of coprecipitation and drop casting | First coating: thinner than 2 µm Second coating: approximately double the first coating’s thickness, ~4 µm | Exact Ra values not given Uncoated-low Ra due to polishing First coating: Ra increased Second coating: Ra decreased by ~⅔, smoother but still rougher-than-uncoated surface. | n/a | MG-63 -mostly viable, -spindle shape, -adhered and proliferated well hMSC -mostly viable, -well-spread, -even distribution, -increasing adhesion over time | Higher ALP on CaP-coated samples highest on samples with drug loaded nanoparticles | n/a |
Chen [71] | Femtosecond laser cured hydroxyapatite coating on yttria stabilized tetragonal zirconia | Drop casting then treatment with femtosecond laser | n/a | Micro-grooves were observed in laser treated group and laser treated with hydroxyapatite (FHA) group; granular material deposits in the grooves of the FHA group; groove width ≈15 µm depth ≈6 µm For FHA: Sa: 1.01 ± (0.09 b) µm Sq: 1.41 ± (0.14 d) µm Sz: 5.59 ± (0.32) µm | n/a | In both groups treated with laser numerous cells were observed adhering to the grooves and the flat regions in between compared to control group where proliferation was sparse. Laser in combination with hydroxyapatite had the best results. | FHA—enhanced ALP activity, but no numerical values or units provided. | n/a |
Sharif [64] | L-serine–functionalized Mg-partially stabilized zirconia (Mg-PSZ) surface with in vitro–formed calcium-phosphate (hydroxyapatite) layer | 1. Hydrothermal hydroxylation of Mg-PSZ (120 °C, 6 or 40 h) 2. Chemical grafting of L-serine in aqueous solution (0.01 mg/mL, 40–80 °C, 15–60 min, pH 5.5 or 9.5) 3. Immersion in 1.5 × SBF (pH 7.4, 37 °C) for 7 or 21 days to deposit apatite | n/a Only particle/cluster sizes are given: ~6–7 µm after 21 days SBF; ~3–3.2 µm after 7 days at pH 9.5 | n/a n/a | n/a n/a | n/a | n/a | n/a |
3.5. Quality Assessment of Included Studies
4. Discussion
5. Conclusions
Supplementary Materials
Author Contributions
Funding
Conflicts of Interest
References
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Matys, J.; Rygus, R.; Kensy, J.; Okoniewska, K.; Zakrzewski, W.; Kotela, A.; Struzik, N.; Gerber, H.; Fast, M.; Dobrzyński, M. Enhancing Osseointegration of Zirconia Implants Using Calcium Phosphate Coatings: A Systematic Review. Materials 2025, 18, 4501. https://doi.org/10.3390/ma18194501
Matys J, Rygus R, Kensy J, Okoniewska K, Zakrzewski W, Kotela A, Struzik N, Gerber H, Fast M, Dobrzyński M. Enhancing Osseointegration of Zirconia Implants Using Calcium Phosphate Coatings: A Systematic Review. Materials. 2025; 18(19):4501. https://doi.org/10.3390/ma18194501
Chicago/Turabian StyleMatys, Jacek, Ryszard Rygus, Julia Kensy, Krystyna Okoniewska, Wojciech Zakrzewski, Agnieszka Kotela, Natalia Struzik, Hanna Gerber, Magdalena Fast, and Maciej Dobrzyński. 2025. "Enhancing Osseointegration of Zirconia Implants Using Calcium Phosphate Coatings: A Systematic Review" Materials 18, no. 19: 4501. https://doi.org/10.3390/ma18194501
APA StyleMatys, J., Rygus, R., Kensy, J., Okoniewska, K., Zakrzewski, W., Kotela, A., Struzik, N., Gerber, H., Fast, M., & Dobrzyński, M. (2025). Enhancing Osseointegration of Zirconia Implants Using Calcium Phosphate Coatings: A Systematic Review. Materials, 18(19), 4501. https://doi.org/10.3390/ma18194501