High-Temperature Deformation Behaviors of Gradient-Structured Mg-Gd-Y-Zr Alloys at High Strain Rates

The deformation behaviors of a gradient-structured (GS) Mg-Gd-Y-Zr alloy, prepared via surface mechanical attrition treatment (SMAT), were systematically investigated in comparison with those of a uniform coarse-grained (CG) counterpart by high-temperature tensile tests at high strain rates (≤400 °C and ≥0.01 s⁻¹). The results indicated that the uniform CG samples exhibited high flow stresses and low elongations (43.9% at 400 °C and 0.01 s⁻¹). Their fraction of dynamic recrystallization (DRX) during the hot deformation was very low, and the dislocations accumulated inside the deformed grains formed high residual stresses. Moreover, the solely operated prismatic <a> slips in the coarse grains implied insufficient deformation coordination. These resulted in their low deformability. By contrast, the GS samples formed by SMAT exhibited more stable flow behaviors, showing lower flow stresses and higher elongations (71.9% at 400 °C and 0.01 s⁻¹). The high dislocation density in the severely deformed (SD) layer provided sufficient driving force for DRX, promoting remarkable softening effect during the hot deformation. The grain boundary slip mechanism facilitated by DRX in the SD layer played a significant role in the hot deformation, enhancing the overall plasticity of the GS samples, although the deformed coarse-grained (DCG) layer deformed in a manner resembling that of the CG samples.