Next Article in Journal
Enhancement of Alkali Resistance of Glass Fibers via In Situ Modification of Manganese-Based Nanomaterials
Previous Article in Journal
Revolutionizing the Role of Solar Light Responsive BiVO4/BiOBr Heterojunction Photocatalyst for the Photocatalytic Deterioration of Tetracycline and Photoelectrocatalytic Water Splitting
Previous Article in Special Issue
Comparative Analysis of Trifluoracetic Acid Pretreatment for Lignocellulosic Materials
 
 
Font Type:
Arial Georgia Verdana
Font Size:
Aa Aa Aa
Line Spacing:
Column Width:
Background:
Article

CO2-Assisted Sugar Cane Gasification Using Transition Metal Catalysis: An Impact of Metal Loading on the Catalytic Behavior

by
Daria A. Beldova
1,2,
Artem A. Medvedev
1,2,3,
Alexander L. Kustov
1,2,4,*,
Mikhail Yu. Mashkin
1,2,
Vladislav Yu. Kirsanov
5,
Irina V. Vysotskaya
5,
Pavel V. Sokolovskiy
1,2 and
Leonid M. Kustov
1,2,4
1
Chemistry Department, Moscow State University, 119992 Moscow, Russia
2
N. D. Zelinsky Institute of Organic Chemistry RAS, 119991 Moscow, Russia
3
VNIIneft JSC, Scientific and Technological Center, EOR Department, 127422 Moscow, Russia
4
Laboratory of Nanochemistry and Ecology, Institute of Ecotechnologies, National University of Science and Technology MISIS, 119071 Moscow, Russia
5
N.V. Sklifosovskiy Institute of Clinical Medicine, I.M. Sechenov First Moscow State Medical University, 119991 Moscow, Russia
*
Author to whom correspondence should be addressed.
Materials 2023, 16(16), 5662; https://doi.org/10.3390/ma16165662
Submission received: 1 July 2023 / Revised: 3 August 2023 / Accepted: 11 August 2023 / Published: 17 August 2023
(This article belongs to the Special Issue Biomass Materials: Conversion Routes and Modern Applications)

Abstract

:
To meet the increasing needs of fuels, especially non-fossil fuels, the production of “bio-oil” is proposed and many efforts have been undertaken to find effective ways to transform bio-wastes into valuable substances to obtain the fuels and simultaneously reduce carbon wastes, including CO2. This work is devoted to the gasification of sugar cane bagasse to produce CO in the process assisted by CO2. The metals were varied (Fe, Co, or Ni), along with their amounts, in order to find the optimal catalyst composition. The materials were investigated by scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), X-ray diffraction (XRD), and electron diffraction, and were tested in the process of CO2-assisted gasification. The catalysts based on Co and Ni demonstrate the best activity among the investigated systems: the conversion of CO2 reached 88% at ~800 °C (vs. 20% for the pure sugarcane bagasse). These samples contain metallic Co or Ni, while Fe is in oxide form.

1. Introduction

CO2 emissions are one of the most important problems of recent years due to the extremely large CO2 production and its role in the greenhouse effect. There are several reactions available to transform CO2 into other chemical forms of carbon, such as syngas, methanol, dimethyl ether, urea, dimethyl carbonate, polyurethane, etc. [1,2]. An application of such reactions seems to be a possible way to partially decrease an atmospheric emission, but it takes a great deal of energy to perform high temperature processes. This results from the chemical stability of the CO2 molecule and it is necessary to use highly reactive agents such as hydrogen or apply heating to overcome its inertness. Moreover, CO2 is a higher oxidation state of carbon atom and can be applied as a mild oxidant in a series of the processes such as carbon materials gasification (Equation (1)), alkanes dehydrogenation, etc. Its application in this role was widely described in the literature [2,3,4,5]. Thus, it seems reasonable to try to apply CO2 as an oxidant to the process of CO2-assisted gasification of carbon wastes [6].
C(s) + CO2(g) = 2CO(g)
Since the demand on energy and therefore on the fuels has increased significantly in recent decades and further growth is predicted, the necessity of searching for effective and ecologically friendly ways to meet needs with non-fossil fuels is obvious [7,8]. There are different approaches to their utilisation, for example using them as a raw materials (but it takes using the noble metal catalysis) [9,10]. Despite a large amount of researches in this field, especially on biomass pyrolysis and on biomass conversion in supercritical water [11,12], the complex nature of a biomass of any kind [13] leads to difficulties in its conversion into valuable products (instead of burning it to produce heat) and the effective catalytic system should be found. The amounts of biomass produced annually is impressive (in the case of sugar cane it reaches 1.6 billion tons annually), and the amount of this biomass residue is described as about 280 million tons annually [14]. Steam gasification and pyrolysis are the main non-biotechnological ways used in the utilisation of the sugarcane bagasse and other residues such as leaves, etc. [14]. Bio-oils produced in these processes can also be improved and further used as noble metal catalysis [15].
Sugar cane bagasse (further denoted as SCB) is a large scale by-product of the sugar industry for which annual production reaches 513 million tons [16]. The first attempts to model the sugarcane gasification mills revealed the potential benefits of the realisation of such a technology [17]. Parametric energy and exergy (first and second low analyses) studies of sugar cane bagasse gasification resulted in the following conclusion: the less the amount of water in biomass, the less the exergy losses in the reactor, while other parameters do not influence the exergy efficiency of the process as much [17]. Moreover, the moisture content can be up to 50%, so the drying pre-treatment should be conducted [18]. The pellet size can affect the gasification rate but not the pyrolysis rate, as was found recently [19]. The different ways to implement such a technology are proposed and modelled with Aspen Plus software, and it was found that the most impactful parameters were the temperature and the ratio of the gasifying agent (it was steam in the reported work) to sugar cane bagasse [20]. Generalised biomass (here sugar cane bagasse) transformation is proposed to be described as follows. The first step is biomass pyrolysis, resulting in char, tar, and volatile compounds; char is further subject to gasification while tar undergoes cracking and reforming, along with volatiles [21,22,23].
The main efforts in catalytic processes development in the carbon wastes utilisation are focused on the following groups: alkali metals (for example, [24,25,26,27,28,29]), alkali–earth metals [30,31,32], and transition metals [33,34,35,36,37,38,39,40,41,42,43]. Different natural and synthetic materials have been tested as carriers for the catalyst for carbon waste utilisation, for example, dolomite [44], olivine [45,46], or MgO [47], etc., but the main research is focused on the systems with metals directly deposited on the gasified (or pyrolyzed) material such as rice husk, etc., for example [48,49,50,51]. SiO2 and Al2O3 can affect the catalytic behaviour as well [52]. The different combinations of transition metals are also presented in the recent studies, for example Fe-Mo [53]. It was reported that surface morphology and phase composition and position on a surface play a role in the wood gasification process [54]. Both the material parameters and gasifier conditions affect the syngas yield and composition [55]. Interesting results have been reported on co-manganese spinel in low pressure CO2 hydrogenation: the catalyst is active and selective to methane [56]. Despite all the efforts conducted, further investigation and industrial adaptation of these processes still needs to be performed.
The main novelty of this work is related to revealing the correlation between the nature of the metal deposited on sugarcane bagasse, the resulting structural properties, and the catalytic activity of the materials.
This work is aimed at the preparation and investigation of the catalytic systems based on sugar cane bagasse and the transition metal (Fe, Co, or Ni) to reveal the dependence of the catalytic behaviour on the metal nature in the catalytic CO2-assisted gasification.

2. Materials and Methods

The following reagents were used in this work: Fe(NO3)3·9H2O (99%), Co(NO3)2·6H2O (99%), and Ni(NO3)2·6H2O (98%) from Acros Organics, sugar cane bagasse, and bi-distilled water. All the reagents were used as purchased without further purification. The sugar cane bagasse was a waste of the technological process of sugar cane juice production. The material was donated in kind by the Institute of Environmental Technology, Vietnam Academy of Science and Technology.
All the materials were examined by scanning electron microscopy with energy-dispersive X-ray spectroscopy using a Leo Supra 50VP (Carl Zeiss, Gottingen, Germany) scanning electron microscope under a low vacuum in a nitrogen atmosphere. EDX data were collected using an energy-dispersive spectrometer INCA Energy (Oxford Instruments, X-Max-80, Abingdon, UK).
Transmission electron microscopy studies of the materials were performed using a transmission electron microscope JEM-2100 JEOL (Tokyo, Japan). Electron diffraction patterns were processed with the software package [57].
Powder X-Ray diffraction patterns were collected with a STOE STADI P transmission diffractometer (Chicago, IL, USA) using CuKα1 radiation (λ = 1.54056 Å) monochromatized with a curved germanium (111) monochromator. The samples were examined in the region 2θ = 10–60°, with a step of 0.01° and a 10 s counting time per point. Before the examination, the samples were heated at 600 °C for one hour in a flow of CO2 of 30 mL per minute.
The evaluation of the activities of the resulting materials in the gasification process was performed using a quartz flow-type reactor with the internal diameter of 8 mm under the CO2 pressure of 1 atm. The temperature ramp was 10 °C per minute, the temperature range was 100–850 °C, and the total flow rate of CO2 was 30 mL per minute. A Bronkhorst EL-FLOW SELECT F-111B (Leonhardsbuch, Germany) gas flow controller was used to control the gas flow rate. The material loading was 1 g. Although natural industrial material particles can be different sizes [41], here the particle size was chosen to be 0.5–1 mm. The reaction gas products were analysed using a Chromatek Crystal 5000 (Yoshkar-Ola, Russia) gas chromatograph with thermal conductivity detectors, M ss316 3 m × 2 mm columns, Hayesep Q 80/100 mesh, and CaA molecular sieves.
The conversion (X) of carbon dioxide during the tests was calculated by the following formula (Equation (2)).
X C O 2 = F C O 2 i n F C O 2 o u t F C O 2 i n

Synthetic Procedure

All the samples were prepared as follows: the nitrate of Fe, Co, or Ni was completely dissolved in the appropriate amount of water to obtain the volume of the solution equal to the incipient wetness capacity measured previously. The amount of sugar cane bagasse (5 g) was impregnated with the appropriate salt solution amount to obtain the desired metal content (1, 3, or 5 wt. %). The samples were dried at 50 °C overnight in an oven. Therefore, the series of 10 samples was prepared and further designated as nM/SCB where n was 1, 3, or 5 wt. % of metal loading and M was Fe, Co, or Ni.

3. Results and Discussion

3.1. Scanning Electron Microscopy

The results of SEM and EDX characterisation are presented in Figure 1. All the samples have a structure with channels that typically present in the plants. As can be clearly seen, the samples differ from each other in both homogeneity of the metal distribution over the surface and the morphology. The samples with 1 wt. % metal loading showed some correlation between the position in the grain of the material and the metal concentration. As, for example, can be seen in the picture for 1Ni/SCB, the outer surface of the particle is covered with Ni compounds in a higher concentration than its inner surface. In the case of 1Fe/SCB and 5Fe/SCB samples, we can see that some channels have different transparencies towards the electron beam. Nevertheless, the observation that the surface layers have a larger concentration seems to be right, and, in the case of iron loaded with 1 and 3 wt. % samples, the depth of these layers is up to 50 mm irrespective of the percentage. But when SCB is loaded with 5 wt. % of the metal, the distribution of the metals seems to be more uniform.
Therefore, the main conclusion from this study is that the Ni-loaded samples demonstrate the least uniformly distributed metal oxide particles on the surface. The distribution of particles on the surface of the Co-loaded sample is more uniform and the most uniform one was found for the iron-loaded catalyst.

3.2. Transmission Electron Microscopy

TEM images (Figure 2) show a clear difference between the samples: in the case of Co- and Ni-loaded systems, relatively large particles can be seen, while only small particles are revealed in the case of the iron-loaded sample. It is of note that in the case of the Ni-loaded sample, the fraction of small observable particles is much larger than in the case of the Co-loaded catalyst. The particle size distributions show that in each case the maximum of the distribution tends to be observed in the region of small particles and increases in the following order: Fe < Ni < Co. The particle size distributions show a unimodal shape with an average size for samples under investigation (5% mass metal loading).
TEM images (Figure 2) show clear difference between the samples: in the case of Co- and Ni-loaded systems the relatively large particles can be seen, while in the case of the iron-loaded system only the small particles were revealed. It is noteworthy that in the case of the Ni-loaded sample, the fraction of small observable particles is much larger than in the case of Co-loaded catalyst. The particle size is distributed monomodally, and average sizes for the samples under investigation (5% mass metal loading) were of about 9.7, 53.3, and 23.5 nm for the samples loaded with Fe, Co, and Ni, respectively. The same dependence on metal particle size was observed in the previous works where Ni formed much smaller particles than cobalt [58].

3.3. XRD and Electron Diffraction Patterns

XRD patterns for the series of the samples with 5% mass metal loading before the catalytic tests (after pre-heating at 300 °C; in a CO2 flow) (Figure 3) show that all the samples demonstrate a kind of a halo in the region of about 2θ = 20–25°, probably corresponding to amorphous silica that is naturally present in the plants. Also, all the samples contain silica as a cristobalite phase (the ICDD card number [46-1242]). In the case of Co- and Ni-loaded materials, the metallic phases of Co and Ni can be seen. This fact can result from the reductive ability of the sugarcane bagasse towards metal ions transformation into metal particles. It can be observed especially clearly for the sample Ni/SCB.
The electron diffraction patterns were also obtained during TEM examination (Figure 4). The pattern for the sample Co/SCB corresponds to the metallic Co phase according to the ICDD database, card number [15-806]. These results are consistent with the results of XRD: the metallic phases can also be seen in XRD patterns as well. The diffraction patterns for the sample Fe/SCB contain weak signals that are too small and cannot be used as firm evidence. Nevertheless, the only observed dots correspond to the interplanar distance of 2.02 A, which can be possibly attributed to the phase of metallic iron (the reference d-spacing is 2.027 A [6-696]). Despite this, we cannot prove it because any ex situ methods here imply contact with oxygen, while small iron particles might be unstable under these conditions.
For the series of the samples after the catalytic tests in CO2-assisted gasification, XRD investigation (Figure 5) shows similar patterns to those obtained before the catalytic tests, but some differences are clearly seen. In the case of the sample Co/SCB, the new phase appeared—CoO (the ICDD card number [43-1004]) and the metallic Co phase are still present in the sample. In the case of the Ni-loaded material, the average crystallite size calculated by the Sherrer equation slightly increased and reached ~35 nm (vs. ~30 nm for the sample after pre-heating). Electron diffraction patterns (Figure 6) showed the same phases for the samples with Ni and Co, but, in the case of the iron-containing sample, the phase of maghemite Fe2O3 (the ICDD card number [25-1402]) was observed. Nevertheless, since small iron particles are pyrophoric, the formation of oxide can be the result of oxidation of the metal nanoparticles reduced under reaction conditions, but this is only a tentative hypothesis and was not proved here. The formation of metallic phases is in accordance with the literature data, for example, [51]. Pure SCB was additionally tested in gasification under the same conditions, and it was found that, presumably, the phase of calcium phosphate Ca2P2O7 (the ICDD card number [9-346]) is present in the sample. This result does not contradict the results of EDX where the following elements were found—K, Ca, Mg, Si, and P. All the elements naturally occur in the sample, as was also reported in the literature [20,59].

3.4. Catalytic Tests

The results of the catalytic tests are shown in Figure 7. The samples clearly differ from each other: both Co- and Ni-loaded samples work much better than Fe-loaded one and the blank one. Moreover, the catalytic behaviour of the samples Co/SCB and Ni/SCB is nearly the same over the entire investigated temperature range. Non-zero conversion for the blank sample might result from the biological materials not being loaded with metals that still contain some of them naturally (for example, K, Ca, Mg, Fe), which have their own catalytic activities in this process. Nevertheless, the activity of metal-loaded samples is much higher than that of the samples without loaded metals, possibly because of a kind of synergism between the transition metal and alkali (or alkali earth) metals.
In comparison, the Co- and Ni-loaded materials demonstrate a relatively close catalytic behaviour: it may indicate that three wt. % metal loading is the optimal value. Nevertheless, the five wt. %-loaded samples do not work less well than the three wt. %-loaded materials.
There seems to be a kind of correlation between the formation of relatively stable metal nanoparticles and high catalytic activity in CO2-assisted gasification. It is indirectly consistent with the fact that iron oxide-containing particles being the smallest from the series does not improve the conversion of CO2 significantly and the more affecting parameter is the particle nature. It is somewhat contradictory to common knowledge that the larger the particles, the smaller the fraction of atoms available on the surface of the particle. That is why the proposition that the main effect in the catalytic behaviour improvement is associated mostly with the nature of the active phase (probably metallic or oxidic nanoparticles) rather than with the particle size seems to be justified.
The presence of maxima in the curves can be attributed to the almost-complete burning out of the samples with Co and Ni. The results of weighting of the residues after the gasification are in agreement with these results: the sample loaded with iron demonstrates a mass that is 3–5 times larger than the others. The mass of the residue of the pure sugarcane bagasse has nearly the same value as it was for the iron-loaded sample. But the iron-loaded sample residues also contain iron compounds, so it can be concluded that the completeness of the burning of carbon in the case of the sample loaded with Fe is larger than that for the pure sugar cane bagasse. Thus, the activity of the materials in CO2-assisted gasification decreases in the following order: Co ≈ Ni > Fe > pure.
The element composition of the samples was revealed by CHNS analyser, and the results are shown in Table 1. The initial material contains about 50 wt % of carbon. It provides a chance to estimate the integral conversions of CO2 and of carbon in the substrate during the overall reaction time. The calculation was performed in the range of temperature 500–850 °C, assuming the reaction CO2 + C = 2CO takes place exclusively. If so, the decrease in chromatographic peak of CO2 value corresponds to half of the amount of CO produced at the moment of the probe injection. Thus, the estimated integral of CO2 conversion normalised to the total area under 100% conversion in the range of 500–800 °C, providing a yield of CO on CO2 basis. Analogically, the estimation of CO yield can be calculated by the initial material carbon content, assuming a certain composition of nitrates in a fresh material. Here, we provide results obtained, assuming the same chemical states of metals in the sample which were used during synthesis (Figure 8).
It can be easily seen that the samples loaded with Co and Ni demonstrate relatively high yields of CO (CO2 basis) irrespective of the metal loading, while if the calculations were performed on a SCB carbon basis, the yields increase as metal loading increases. Iron-loaded samples show low CO yields close to that of pure lignin. Among the samples with 1 and 3 wt % metal loadings, the Co-loaded sample demonstrates higher yields than that of the Ni-loaded sample.

4. Discussion

The dependencies observed by SEM-EDX showed that there is no clear correlation between the uniformity of the metal distribution over the surface and the catalytic behaviour. Despite this, we can see that the metal depositions tend to be found in the natural tubes (capillaries)) of the plant. The possible reason for this effect is both the different chemical composition of the surface of the capillaries and the ‘bulk’ material.
In the catalytic tests, the metal loading does not affect the catalytic behaviour in the case of each metal in CO2-assisted sugar cane gasification. This may be explained as follows: there is a kind of an ‘equilibrium’ number of active species of metal oxides (or more probably metal nanoparticles), and a further increase in metal loading only leads to the formation of the same atomic sites. The observation that the conversion of CO2 is not affected by the metal loading provides us with a hypothesis that the process has a ‘zero order’ with respect to the metal active sites.
The possible nature of such active sites is nanoparticles in the metallic state: this is a possible reason of the poor activity of iron-loaded sugar cane bagasse: Ni and Co form more stable metal nanoparticles than iron, which is pyrophoric.
It is interesting to compare the obtained results to the previous works devoted to the process of CO2-assisted gasification of hydrolysis lignin. In the work [58], the activities of the samples decreased in the following order: Co > Fe > Ni, while in this work the activities were the following: Co > Ni >> Fe. The difference in these dependences may be explained by the nature of the material: hydrolytic lignin consists mostly of aromatic polymeric substances, while sugar cane contains much more functional groups in carbohydrate polymeric chains. Nevertheless, it is only a tentative hypothesis, despite the observable composition. Also, compared to our previous work devoted to lignin gasification, it can be noticed that in this work we have a much more reactive material (here we can see maxima on the CO2 conversion curves resulted from complete burning out of the gasified material) because of the much higher oxidation extent of both the surface and bulk. Indeed, the higher the amounts of oxygen atoms in the composition, the easier it is for the material to be gasified. By the way, the observations discussed above are correct only for the samples loaded with metals. Without such a loading, the conversion of carbon dioxide is less than that for lignin.
The literature refers the different metal sites effects to the different diffusivity of carbon atoms through metal nanoparticles, assuming that the catalytic reaction takes place on their surface and carbon is transported through metal by diffusion [60]. The difference between the metals is explained by the different atomic radii ratios of metals (Co—1.26 Å, Ni—1.24 Å, Fe—1.32 Å) [61] and carbon (0.76–0.77 Å) atoms. It can be seen that iron atoms have a slightly larger size, while Co and Ni have nearly the same radii. On the other hand, the role of metal sites in carbon–carbon bond activation is also proposed [41].

5. Conclusions

The series of sugar cane bagasse-based materials with deposited metals (Fe, Co, or Ni) was prepared while varying the amounts of each metal.
It was shown that the uniformity of oxide particles distribution on the surface decreased as soon as the metal loading increased. Simultaneously, it was shown by SEM with EDX analyses that metal oxide particles tend to be deposited inside the natural channels (plant capillaries), possibly because of the specific localization of the functional groups providing adsorption sites of metal ions.
The dependence of the particle size distribution revealed by TEM did not demonstrate any clear effect on the catalytic performance of the samples. But the diffraction data analysis revealed the formation of metallic particles of Co and Ni at 600 °C, which seemed to be more stable than the appropriate iron particles. These observations provide us with a tentative hypothesis that the catalytic behaviour possibly results from the formation of such phases, while iron oxides are not active enough in the process of gasification.
The catalytic tests showed that despite the similar catalytic behaviour (CO2 conversion up to ~80%), Co-loaded materials demonstrate a larger total yield of CO at 1 and 3 wt. % Co loading (~5% larger vs. the same Ni loading), so it can be concluded that Co is preferable for the process.

Author Contributions

Conceptualization, L.M.K. and A.L.K.; methodology, A.L.K.; validation, D.A.B., A.A.M. and P.V.S.; formal analysis, M.Y.M., A.A.M. and P.V.S.; investigation, D.A.B. and A.A.M.; resources, V.Y.K. and I.V.V.; writing—original draft preparation, M.Y.M., A.A.M. and D.A.B.; writing—review and editing, A.L.K. and L.M.K.; supervision, L.M.K.; project administration, L.M.K.; funding acquisition, L.M.K. All authors have read and agreed to the published version of the manuscript.

Funding

This research in the part of the study of catalysts by physicochemical methods was funded by the Ministry of Science and Higher Education of the Russian Federation, project number 075-15-2021-591 and in the part related to catalyst preparation and catalytic tests were carried out with financial support from Russian Science Foundation, grant No. 23-73-30007, L. M. Kustov thanks the «Priority-2030» academic leadership selectivity program, project number K7-2022-062.

Institutional Review Board Statement

Not applicable.

Informed Consent Statement

Not applicable.

Data Availability Statement

Data are available upon request.

Acknowledgments

The authors acknowledge the Institute of Environmental Technology, Vietnam Academy of Science and Technology for sugar cane bagasse provided in kind.

Conflicts of Interest

The authors declare no conflict of interest. The funders had no role in the design of the study; in the collection, analyses, or interpretation of data; in the writing of the manuscript; or in the decision to publish the results.

References

  1. Rafiee, A.; Rajab Khalilpour, K.; Milani, D.; Panahi, M. Trends in CO2 Conversion and Utilization: A Review from Process Systems Perspective. J. Environ. Chem. Eng. 2018, 6, 5771–5794. [Google Scholar] [CrossRef]
  2. Mashkin, M.; Tedeeva, M.; Fedorova, A.; Vasiliev, A.; Egorov, A.; Pribytkov, P.; Kalmykov, K.; Kapustin, G.; Morozov, I.; Kustov, L.; et al. CrOx/SiO2 Mesoporous Catalysts Prepared Using Beta-Cyclodextrin as a Template and Their Catalytic Properties in Propane Oxidative Dehydrogenation in the Presence of Carbon Dioxide. Microporous Mesoporous Mater 2022, 338, 111967. [Google Scholar] [CrossRef]
  3. Igonina, M.; Tedeeva, M.; Kalmykov, K.; Kapustin, G.; Nissenbaum, V.; Mishin, I.; Pribytkov, P.; Dunaev, S.; Kustov, L.; Kustov, A. Properties of CrOx/MCM-41 and Its Catalytic Activity in the Reaction of Propane Dehydrogenation in the Presence of CO2. Catalysts 2023, 13, 906. [Google Scholar] [CrossRef]
  4. Mashkin, M.Y.; Tedeeva, M.A.; Fedorova, A.A.; Fatula, E.R.; Egorov, A.V.; Dvoryak, S.V.; Maslakov, K.I.; Knotko, A.V.; Baranchikov, A.E.; Kapustin, G.I.; et al. Synthesis of CexZr1-XO2/SiO2 Supports for Chromium Oxide Catalysts of Oxidative Dehydrogenation of Propane with Carbon Dioxide. J. Chem. Technol. Biotechnol. 2023, 98, 1247–1259. [Google Scholar] [CrossRef]
  5. Michorczyk, P.; Ogonowski, J.; Kuśtrowski, P.; Chmielarz, L. Chromium Oxide Supported on MCM-41 as a Highly Active and Selective Catalyst for Dehydrogenation of Propane with CO2. Appl. Catal. A Gen. 2008, 349, 62–69. [Google Scholar] [CrossRef]
  6. Ma, Y.; Zha, Z.; Huang, C.; Ge, Z.; Zeng, M.; Zhang, H. Gasification Characteristics and Synergistic Effects of Typical Organic Solid Wastes under CO2/Steam Atmospheres. Waste Manag. 2023, 168, 35–44. [Google Scholar] [CrossRef]
  7. Netrusov, A.I.; Teplyakov, V.V.; Tsodikov, M.V.; Chistjakov, A.V.; Zharova, P.A.; Shalygin, M.G. Laboratory Scale Production of Hydrocarbon Motor Fuel Components from Lignocellulose: Combination of New Developments of Membrane Science and Catalysis. Biomass Bioenergy 2020, 135, 105506. [Google Scholar] [CrossRef]
  8. Lopez, G.; Santamaria, L.; Lemonidou, A.; Zhang, S.; Wu, C.; Sipra, A.T.; Gao, N. Hydrogen Generation from Biomass by Pyrolysis. Nat. Rev. Methods Prim. 2022, 2, 20. [Google Scholar] [CrossRef]
  9. Koklin, A.E.; Bobrova, N.A.; Bogdan, T.V.; Mishanin, I.I.; Bogdan, V.I. Conversion of Phenol and Lignin as Components of Renewable Raw Materials on Pt and Ru-Supported Catalysts. Molecules 2022, 27, 1494. [Google Scholar] [CrossRef]
  10. Naranov, E.; Sadovnikov, A.; Arapova, O.; Kuchinskaya, T.; Usoltsev, O.; Bugaev, A.; Janssens, K.; De Vos, D.; Maximov, A. The In-Situ Formation of Supported Hydrous Ruthenium Oxide in Aqueous Phase during HDO of Lignin-Derived Fractions. Appl. Catal. B Environ. 2023, 334, 122861. [Google Scholar] [CrossRef]
  11. Bogdan, T.V.; Bobrova, N.A.; Koklin, A.E.; Mishanin, I.I.; Odintsova, E.G.; Antipova, M.L.; Petrenko, V.E.; Bogdan, V.I. Structure of Aqueous Solutions of Lignin Treated by Sub- and Supercritical Water: Experiment and Simulation. J. Mol. Liq. 2023, 383, 122030. [Google Scholar] [CrossRef]
  12. Singh, O.; Sharma, T.; Ghosh, I.; Dasgupta, D.; Vempatapu, B.P.; Hazra, S.; Kustov, A.L.; Sarkar, B.; Ghosh, D. Converting Lignocellulosic Pentosan-Derived Yeast Single Cell Oil into Aromatics: Biomass to Bio-BTX. ACS Sustain. Chem. Eng. 2019, 7, 13437–13445. [Google Scholar] [CrossRef]
  13. Rinaldi, R.; Jastrzebski, R.; Clough, M.T.; Ralph, J.; Kennema, M.; Bruijnincx, P.C.A.; Weckhuysen, B.M. Paving the Way for Lignin Valorisation: Recent Advances in Bioengineering, Biorefining and Catalysis. Angew. Chem.-Int. Ed. 2016, 55, 8164–8215. [Google Scholar] [CrossRef]
  14. Chandel, A.K.; da Silva, S.S.; Carvalho, W.; Singh, O.V. Sugarcane Bagasse and Leaves: Foreseeable Biomass of Biofuel and Bio-Products. J. Chem. Technol. Biotechnol. 2012, 87, 11–20. [Google Scholar] [CrossRef]
  15. Kulikov, L.A.; Bazhenova, M.A.; Makeeva, D.A.; Terenina, M.V.; Maximov, A.L.; Karakhanov, E.A. Hydrogenation of Lignin Bio-Oil Components over Catalysts Based on Porous Aromatic Frameworks. Pet. Chem. 2022, 62, 1096–1106. [Google Scholar] [CrossRef]
  16. Toscano Miranda, N.; Lopes Motta, I.; Maciel Filho, R.; Wolf Maciel, M.R. Sugarcane Bagasse Pyrolysis: A Review of Operating Conditions and Products Properties. Renew. Sustain. Energy Rev. 2021, 149, 111394. [Google Scholar] [CrossRef]
  17. Pellegrini, L.F.; de Oliveira, S. Exergy Analysis of Sugarcane Bagasse Gasification. Energy 2007, 32, 314–327. [Google Scholar] [CrossRef]
  18. Deshmukh, R.; Jacobson, A.; Chamberlin, C.; Kammen, D. Thermal Gasification or Direct Combustion? Comparison of Advanced Cogeneration Systems Inthe Sugarcane Industry. Biomass Bioenergy 2013, 55, 163–174. [Google Scholar] [CrossRef]
  19. Erlich, C.; Björnbom, E.; Bolado, D.; Giner, M.; Fransson, T.H. Pyrolysis and Gasification of Pellets from Sugar Cane Bagasse and Wood. Fuel 2006, 85, 1535–1540. [Google Scholar] [CrossRef]
  20. Motta, I.L.; Miranda, N.T.; Maciel Filho, R.; Wolf Maciel, M.R. Sugarcane Bagasse Gasification: Simulation and Analysis of Different Operating Parameters, Fluidizing Media, and Gasifier Types. Biomass Bioenergy 2019, 122, 433–445. [Google Scholar] [CrossRef]
  21. Higman, C. Gasification. In Combustion Engineering Issues for Solid Fuel Systems; Elsevier: Amsterdam, The Netherlands, 2008; pp. 423–468. [Google Scholar] [CrossRef]
  22. Anukam, A.; Mamphweli, S.; Reddy, P.; Meyer, E.; Okoh, O. Pre-Processing of Sugarcane Bagasse for Gasification in a Downdraft Biomass Gasifier System: A Comprehensive Review. Renew. Sustain. Energy Rev. 2016, 66, 775–801. [Google Scholar] [CrossRef]
  23. Zharova, P.; Arapova, O.V.; Konstantinov, G.I.; Chistyakov, A.V.; Tsodikov, M.V. Kraft Lignin Conversion into Energy Carriers under the Action of Electromagnetic Radiation. J. Chem. 2019, 2019, 6480354. [Google Scholar] [CrossRef]
  24. Ye, D.P.; Agnew, J.B.; Zhang, D.K. Gasification of a South Australian Low-Rank Coal with Carbon Dioxide and Steam: Kinetics and Reactivity Studies. Fuel 1998, 77, 1209–1219. [Google Scholar] [CrossRef]
  25. Matsunami, J.; Yoshida, S.; Oku, Y.; Yokota, O.; Tamaura, Y.; Kitamura, M. Coal Gasification by CO2 Gas Bubbling in Molten Salt for Solar/Fossil Energy Hybridization. Sol. Energy 2000, 68, 257–261. [Google Scholar] [CrossRef]
  26. Popa, T.; Fan, M.; Argyle, M.D.; Slimane, R.B.; Bell, D.A.; Towler, B.F. Catalytic Gasification of a Powder River Basin Coal. Fuel 2013, 103, 161–170. [Google Scholar] [CrossRef]
  27. Namkung, H.; Yuan, X.; Lee, G.; Kim, D.; Kang, T.J.; Kim, H.T. Reaction Characteristics through Catalytic Steam Gasification with Ultra Clean Coal Char and Coal. J. Energy Inst. 2014, 87, 253–262. [Google Scholar] [CrossRef]
  28. Alam, M.; DebRoy, T. Reaction between CO2 and Coke Doped with NaCN. Carbon N. Y. 1987, 25, 279–288. [Google Scholar] [CrossRef]
  29. Wang, X.; Chen, Q.; Zhu, H.; Chen, X.; Yu, G. In-Situ Study on Structure Evolution and Gasification Reactivity of Biomass Char with K and Ca Catalysts at Carbon Dioxide Atmosphere. Carbon Resour. Convers. 2023, 6, 27–33. [Google Scholar] [CrossRef]
  30. Devi, T.G.; Kannan, M.P. Calcium Catalysis in Air Gasification of Cellulosic Chars. Fuel 1998, 77, 1825–1830. [Google Scholar] [CrossRef]
  31. Chen, S.G.; Yang, R.T. Mechanism of Alkali and Alkaline Earth Catalyzed Gasification of Graphite by CO2 and H2O Studied by Electron Microscopy. J. Catal. 1992, 138, 12–23. [Google Scholar] [CrossRef]
  32. Hengel, T.; Late, T.D.; Walker, P.L. Catalysis of Lignite Char Gasification by Exchangeable Calcium and Magnesium. Fuel 1984, 63, 1214–1220. [Google Scholar] [CrossRef]
  33. Kurbatova, N.A.; El’Man, A.R.; Bukharkina, T.V. Application of Catalysts to Coal Gasification with Carbon Dioxide. Kinet. Catal. 2011, 52, 739–748. [Google Scholar] [CrossRef]
  34. Kodama, T.; Funatoh, A.; Shimizu, K.; Kitayama, Y. Kinetics of Metal Oxide-Catalyzed CO2 Gasification of Coal in a Fluidized-Bed Reactor for Solar Thermochemical Process. Energy Fuels 2001, 15, 1200–1206. [Google Scholar] [CrossRef]
  35. Furimsky, E.; Sears, P.; Suzuki, T. Iron-Catalyzed Gasification of Char in CO2. Energy Fuels 1988, 2, 634–639. [Google Scholar] [CrossRef]
  36. Figueiredo, J.L.; Rivera-Utrilla, J.; Ferro-Garcia, M.A. Gasification of Active Carbons of Different Texture Impregnated with Nickel, Cobalt and Iron. Carbon N. Y. 1987, 25, 703–708. [Google Scholar] [CrossRef]
  37. Gokon, N.; Hasegawa, N.; Kaneko, H.; Aoki, H.; Tamaura, Y.; Kitamura, M. Photocatalytic Effect of ZnO on Carbon Gasification with CO2 for High Temperature Solar Thermochemistry. Sol. Energy Mater. Sol. Cells 2003, 80, 335–341. [Google Scholar] [CrossRef]
  38. Medvedev, A.A.; Kustov, A.L.; Beldova, D.A.; Kravtsov, A.V.; Kalmykov, K.B.; Sarkar, B.; Kostyukhin, E.M.; Kustov, L.M. Gasification of Hydrolysis Lignin with CO2 in the Presence of Fe and Co Compounds. Mendeleev Commun. 2022, 32, 402–404. [Google Scholar] [CrossRef]
  39. Medvedev, A.A.; Beldova, D.A.; Kalmykov, K.B.; Kravtsov, A.V.; Tedeeva, M.A.; Kustov, L.M.; Dunaev, S.F.; Kustov, A.L. Carbon Dioxide Assisted Conversion of Hydrolysis Lignin Catalyzed by Nickel Compounds. Energies 2022, 15, 6774. [Google Scholar] [CrossRef]
  40. Medvedev, A.A.; Kustov, A.L.; Beldova, D.A.; Kalmykov, K.B.; Mashkin, M.Y.; Shesterkina, A.A.; Dunaev, S.F.; Kustov, L.M. Influence of the Method of Fe Deposition on the Surface of Hydrolytic Lignin on the Activity in the Process of Its Conversion in the Presence of CO2. Int. J. Mol. Sci. 2023, 24, 1279. [Google Scholar] [CrossRef]
  41. Tolkachev, N.N.; Koklin, A.E.; Laptinskaya, T.V.; Lunin, V.V.; Bogdan, V.I. Influence of Heat Treatment on the Size of Sodium Lignosulfonate Particles in Water—Ethanol Media. Russ. Chem. Bull. 2019, 68, 1613–1620. [Google Scholar] [CrossRef]
  42. Tsodikov, M.V.; Nikolaev, S.A.; Chistyakov, A.V.; Bukhtenko, O.V.; Fomkin, A.A. Formation of Adsorbents from Fe-Containing Processing Residues of Lignin. Microporous Mesoporous Mater. 2020, 298, 110089. [Google Scholar] [CrossRef]
  43. Tsodikov, M.D.; Ellert, O.G.; Arapova, O.V.; Nikolaev, S.A.; Chistyakov, A.V.; Maksimov, Y.V. Benefit of Fe-Containing Catalytic Systems for Dry Reforming of Lignin to Syngas under Microwave Radiation. Chem. Eng. Trans. 2018, 65, 367–372. [Google Scholar] [CrossRef]
  44. Yu, H.; Wu, Z.; Chen, G. Catalytic Gasification Characteristics of Cellulose, Hemicellulose and Lignin. Renew. Energy 2018, 121, 559–567. [Google Scholar] [CrossRef]
  45. Pan, Y.; Tursun, Y.; Abduhani, H.; Turap, Y.; Abulizi, A.; Talifua, D. Chemical Looping Gasification of Cotton Stalk with Bimetallic Cu/Ni/Olivine as Oxygen Carrier. Int. J. Energy Res. 2020, 44, 7268–7282. [Google Scholar] [CrossRef]
  46. Ruiz, M.; Schnitzer, A.; Courson, C.; Mauviel, G. Fe-Doped Olivine and Char for in-Bed Elimination of Gasification Tars in an Air-Blown Fluidised Bed Reactor Coupled with Oxidative Hot Gas Filtration. Carbon Resour. Convers. 2022, 5, 271–288. [Google Scholar] [CrossRef]
  47. Mastuli, M.S.; Kamarulzaman, N.; Kasim, M.F.; Sivasangar, S.; Saiman, M.I.; Taufiq-Yap, Y.H. Catalytic Gasification of Oil Palm Frond Biomass in Supercritical Water Using MgO Supported Ni, Cu and Zn Oxides as Catalysts for Hydrogen Production. Int. J. Hydrogen Energy 2017, 42, 11215–11228. [Google Scholar] [CrossRef]
  48. Irfan, M.; Li, A.; Zhang, L.; Ji, G.; Gao, Y.; Khushk, S. Hydrogen-Rich Syngas from Wet Municipal Solid Waste Gasification Using Ni/Waste Marble Powder Catalyst Promoted by Transition Metals. Waste Manag. 2021, 132, 96–104. [Google Scholar] [CrossRef]
  49. Irfan, M.; Li, A.; Zhang, L.; Wang, M.; Chen, C.; Khushk, S. Production of Hydrogen Enriched Syngas from Municipal Solid Waste Gasification with Waste Marble Powder as a Catalyst. Int. J. Hydrogen Energy 2019, 44, 8051–8061. [Google Scholar] [CrossRef]
  50. Bhattacharjee, N.; Biswas, A.B. Catalytic Pyrolysis of Rice Husk with SnCl2, Al2O3.4SiO2.H2O, and MoS2 for Improving the Chemical Composition of Pyrolysis Oil and Gas. J. Indian Chem. Soc. 2022, 99, 100728. [Google Scholar] [CrossRef]
  51. Li, B.; Magoua Mbeugang, C.F.; Xie, X.; Wei, J.; Zhang, S.; Zhang, L.; El Samahy, A.A.; Xu, D.; Wang, Q.; Zhang, S.; et al. Catalysis/CO2 Sorption Enhanced Pyrolysis-Gasification of Biomass for H2-Rich Gas Production: Effects of Activated Carbon, NiO Active Component and Calcined Dolomite. Fuel 2023, 334 Pt 2, 126842. [Google Scholar] [CrossRef]
  52. Mei, Y.; Zhang, Q.; Wang, Z.; Gao, S.; Fang, Y. Novel Re-Utilization of High-Temperature Catalytic Gasification Ash with Sodium Recovery, Aluminum Extraction, Aragonite and Mesoporous SiO2 Synthesis. Fuel 2023, 331 Pt 1, 125727. [Google Scholar] [CrossRef]
  53. Zhang, S.; Wang, J.; Ye, L.; Li, S.; Su, Y.; Zhang, H. Investigation into Biochar Supported Fe-Mo Carbides Catalysts for Efficient Biomass Gasification Tar Cracking. Chem. Eng. J. 2023, 454 Pt 1, 140072. [Google Scholar] [CrossRef]
  54. Faust, R.; Valizadeh, A.; Qiu, R.; Tormachen, A.; Maric, J.; Vilches, T.B.; Skoglund, N.; Seemann, M.; Halvarsson, M.; Öhman, M.; et al. Role of Surface Morphology on Bed Material Activation during Indirect Gasification of Wood. Fuel 2023, 333, 126387. [Google Scholar] [CrossRef]
  55. Kim, J.Y.; Kim, D.; Li, Z.J.; Dariva, C.; Cao, Y.; Ellis, N. Predicting and Optimizing Syngas Production from Fluidized Bed Biomass Gasifiers: A Machine Learning Approach. Energy 2023, 263, 125900. [Google Scholar] [CrossRef]
  56. Varga, G.; Sápi, A.; Varga, T.; Baán, K.; Szenti, I.; Halasi, G.; Mucsi, R.; Óvári, L.; Kiss, J.; Fogarassy, Z.; et al. Ambient Pressure CO2 Hydrogenation over a Cobalt/Manganese-Oxide Nanostructured Interface: A Combined in Situ and Ex Situ Study. J. Catal. 2020, 386, 70–80. [Google Scholar] [CrossRef]
  57. Schindelin, J.; Arganda-Carreras, I.; Frise, E.; Kaynig, V.; Longair, M.; Pietzsch, T.; Preibisch, S.; Rueden, C.; Saalfeld, S.; Schmid, B.; et al. Fiji: An Open-Source Platform for Biological-Image Analysis. Nat. Methods 2012, 9, 676–682. [Google Scholar] [CrossRef]
  58. Medvedev, A.A.; Kustov, A.L.; Beldova, D.A.; Polikarpova, S.B.; Ponomarev, V.E.; Murashova, E.V.; Sokolovskiy, P.V.; Kustov, L.M. A Synergistic Effect of Potassium and Transition Metal Compounds on the Catalytic Behaviour of Hydrolysis Lignin in CO2-Assisted Gasification. Energies 2023, 16, 4335. [Google Scholar] [CrossRef]
  59. Zahara, Z.F.; Kudo, S.; Daniyanto; Ashik, U.P.M.; Norinaga, K.; Budiman, A.; Hayashi, J.I. CO2 Gasification of Sugar Cane Bagasse: Quantitative Understanding of Kinetics and Catalytic Roles of Inherent Metallic Species. Energy Fuels 2018, 32, 4255–4268. [Google Scholar] [CrossRef]
  60. Lobo, L.S.; Carabineiro, S.A.C. Kinetics and Mechanism of Catalytic Carbon Gasification. Fuel 2016, 183, 457–469. [Google Scholar] [CrossRef]
  61. Cordero, B.; Gómez, V.; Platero-Prats, A.E.; Revés, M.; Echeverría, J.; Cremades, E.; Barragán, F.; Alvarez, S. Covalent Radii Revisited. J. Chem. Soc. Dalt. Trans. 2008, 21, 2832–2838. [Google Scholar] [CrossRef]
Figure 1. SEM images and element maps for all the catalyst after 600 °C pre-treatment.
Figure 1. SEM images and element maps for all the catalyst after 600 °C pre-treatment.
Materials 16 05662 g001aMaterials 16 05662 g001b
Figure 2. (af) TEM images for the samples after pre-heating at 600 °C in a CO2 flow at different scales; (gi) particle size distributions for these samples (derived from measurement of about 100 particles in each case) for the samples with 5% metal mass loading 5Fe/SCB, 5Co/SCB, and 5Ni/SCB.
Figure 2. (af) TEM images for the samples after pre-heating at 600 °C in a CO2 flow at different scales; (gi) particle size distributions for these samples (derived from measurement of about 100 particles in each case) for the samples with 5% metal mass loading 5Fe/SCB, 5Co/SCB, and 5Ni/SCB.
Materials 16 05662 g002aMaterials 16 05662 g002b
Figure 3. XRD patterns for the samples after pre-heating at 600 °C in a CO2 flow.
Figure 3. XRD patterns for the samples after pre-heating at 600 °C in a CO2 flow.
Materials 16 05662 g003
Figure 4. Electron diffraction patterns for the samples (a) 5Co/SCB and (b) 5Ni/SCB after pre-heating at 600 °C in CO2 flow. The insertions are the lists of interplanar spacings derived from the patterns.
Figure 4. Electron diffraction patterns for the samples (a) 5Co/SCB and (b) 5Ni/SCB after pre-heating at 600 °C in CO2 flow. The insertions are the lists of interplanar spacings derived from the patterns.
Materials 16 05662 g004
Figure 5. XRD patterns for the samples with 5% mass metal loading after the catalytic tests in CO2-assisted gasification.
Figure 5. XRD patterns for the samples with 5% mass metal loading after the catalytic tests in CO2-assisted gasification.
Materials 16 05662 g005
Figure 6. Electron diffraction patterns for the samples (a) 5Fe/SCB, (b) 5Co/SCB, (c) 5Ni/SCB, and (d) pure SCB after the catalytic tests in CO2-assisted gasification. The insertions are the lists of interplanar spacings derived from the patterns.
Figure 6. Electron diffraction patterns for the samples (a) 5Fe/SCB, (b) 5Co/SCB, (c) 5Ni/SCB, and (d) pure SCB after the catalytic tests in CO2-assisted gasification. The insertions are the lists of interplanar spacings derived from the patterns.
Materials 16 05662 g006aMaterials 16 05662 g006b
Figure 7. The results of the catalytic tests in the CO2-assisted gasification of sugar cane loaded with transition metal nitrates.
Figure 7. The results of the catalytic tests in the CO2-assisted gasification of sugar cane loaded with transition metal nitrates.
Materials 16 05662 g007
Figure 8. The integral yields of CO calculated on a CO2 basis (left) and on a lignin carbon basis (right).
Figure 8. The integral yields of CO calculated on a CO2 basis (left) and on a lignin carbon basis (right).
Materials 16 05662 g008
Table 1. CHNS element composition of pure SCB with standard deviations (SD).
Table 1. CHNS element composition of pure SCB with standard deviations (SD).
C, wt. %H, wt. %N, %S, %
46.816.250.48<0.1
Disclaimer/Publisher’s Note: The statements, opinions and data contained in all publications are solely those of the individual author(s) and contributor(s) and not of MDPI and/or the editor(s). MDPI and/or the editor(s) disclaim responsibility for any injury to people or property resulting from any ideas, methods, instructions or products referred to in the content.

Share and Cite

MDPI and ACS Style

Beldova, D.A.; Medvedev, A.A.; Kustov, A.L.; Mashkin, M.Y.; Kirsanov, V.Y.; Vysotskaya, I.V.; Sokolovskiy, P.V.; Kustov, L.M. CO2-Assisted Sugar Cane Gasification Using Transition Metal Catalysis: An Impact of Metal Loading on the Catalytic Behavior. Materials 2023, 16, 5662. https://doi.org/10.3390/ma16165662

AMA Style

Beldova DA, Medvedev AA, Kustov AL, Mashkin MY, Kirsanov VY, Vysotskaya IV, Sokolovskiy PV, Kustov LM. CO2-Assisted Sugar Cane Gasification Using Transition Metal Catalysis: An Impact of Metal Loading on the Catalytic Behavior. Materials. 2023; 16(16):5662. https://doi.org/10.3390/ma16165662

Chicago/Turabian Style

Beldova, Daria A., Artem A. Medvedev, Alexander L. Kustov, Mikhail Yu. Mashkin, Vladislav Yu. Kirsanov, Irina V. Vysotskaya, Pavel V. Sokolovskiy, and Leonid M. Kustov. 2023. "CO2-Assisted Sugar Cane Gasification Using Transition Metal Catalysis: An Impact of Metal Loading on the Catalytic Behavior" Materials 16, no. 16: 5662. https://doi.org/10.3390/ma16165662

Note that from the first issue of 2016, this journal uses article numbers instead of page numbers. See further details here.

Article Metrics

Back to TopTop