Research on Mechanical Properties and Sensitivity of a Novel Modified Double-Base Rocket Propellant Plasticized by Bu-NENA

The research and development of rocket propellants with a high solid content and superior mechanical and security performance is urgently needed. In this paper, a novel extruded modified double-base (EMDB) rocket propellant plasticized by N-butyl-N-nitratoethyl nitramine (Bu-NENA) was prepared to overcome this challenge. The results indicated that Bu-NENA decreased the mechanical sensitivity successfully, contributing to the mechanical properties against traditional nitroglycerin (NG) based EMDB propellants, while hexogen (RDX), which is beneficial to propellant energy, was not conducive to the elongation and sensitivity of the propellants. By contrast with the blank group (NG-based EMDB propellant, R0), the elongation of the optimized propellant at −40 °C was promoted by 100% from 3.54% to 7.09%. Moreover, the β-transition temperature decreased from −33.8 °C to −38.1 °C due to superior plasticization by Bu-NENA, which represents a better toughness. The friction sensitivity dropped by 100% from 46% to 0%. Simultaneously, the height for 50% probability of explosion (H₅₀) increased by 87.2% from 17.2 cm to 32.2 cm. The results of this research could be used to predict a potential prospect in tactical weapons.