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Time Dependent Structure and Property Evolution in Fibres during Continuous Carbon Fibre Manufacturing

Carbon Nexus, Institute for Frontier Materials, Deakin University, Waurn Ponds, VIC 3216, Australia
U.S. Army Research Lab, Composite and Hybrid Materials Branch, Aberdeen Proving Ground, Aberdeen, MD 21005, USA
Author to whom correspondence should be addressed.
Materials 2019, 12(7), 1069;
Received: 5 March 2019 / Revised: 26 March 2019 / Accepted: 28 March 2019 / Published: 1 April 2019
(This article belongs to the Section Structure Analysis and Characterization)
PDF [1586 KB, uploaded 1 April 2019]


Here we report on how residence time influences the evolution of the structure and properties through each stage of the carbon fibre manufacturing process. The chemical structural transformations and density variations in stabilized fibres were monitored by Fourier Transform Infrared Spectroscopy and density column studies. The microstructural evolution and property variation in subsequent carbon fibres were studied by X-ray diffraction and monofilament tensile testing methods, which indicated that the fibres thermally stabilized at longer residence times showed higher degrees of structural conversion and attained higher densities. Overall, the density of stabilized fibres was maintained in the optimal range of 1.33 to 1.37 g/cm3. Interestingly, carbon fibres manufactured from higher density stabilized fibres possessed lower apparent crystallite size (1.599 nm). Moreover, the tensile strength of carbon fibres obtained from stabilized fibres at the high end of the observed range (density: 1.37 g/cm3) was at least 20% higher than the carbon fibres manufactured from low density (1.33 g/cm3) stabilized fibres. Conversely, the tensile modulus of carbon fibres produced from low density stabilized fibres was at least 17 GPa higher than those from high density stabilized fibres. Finally, it was shown that there is potential to customize the required properties of resultant carbon fibres suiting specific applications via careful control of residence time during the stabilization stage. View Full-Text
Keywords: polyacrylonitrile fibres; carbon fibres; thermal stabilization; tensile properties; microstructure polyacrylonitrile fibres; carbon fibres; thermal stabilization; tensile properties; microstructure

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Nunna, S.; Maghe, M.; Rana, R.; Varley, R.J.; Knorr, D.B., Jr.; Sands, J.M.; Creighton, C.; Henderson, L.C.; Naebe, M. Time Dependent Structure and Property Evolution in Fibres during Continuous Carbon Fibre Manufacturing. Materials 2019, 12, 1069.

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