A Hierarchical Control Framework for HVAC Systems: Day-Ahead Scheduling and Real-Time Model Predictive Control Co-Optimization
Abstract
1. Introduction
1.1. Background
1.2. Literature Review
1.2.1. Building Cooling Load Prediction Models
1.2.2. HVAC System Optimization and Control Strategies
1.2.3. MPC in Building Energy Systems
1.3. Research Objectives and Contributions
- (1)
- A hierarchical control framework for HVAC systems is constructed, avoiding the complexity of mixed-integer optimization. A two-layer control framework for HVAC systems is constructed. The day-ahead scheduling method combined with MPC forms a two-layer control framework. The upper layer adopts a day-ahead scheduling strategy, using an attention mechanism-based LSTM neural network to predict building cooling load demand for the next 24 h and optimize load distribution and start–stop strategies for each chiller in advance, thus eliminating the need to use an integer optimization solver. The lower layer employs MPC for the real-time adjustment of flow rates and temperatures, treating the discrete decisions of the upper layer as given boundary conditions. This hierarchical strategy fundamentally transforms the computationally intensive MINLP problem into load scheduling-based and continuous optimization problems, thereby enabling the implementation of the optimization strategy for control purposes.
- (2)
- The PSO algorithm is adopted to perform the rolling optimization of control parameters and generate optimal control signals. The control signals are fed into the TRNSYS simulation model and compared with conventional PID control. System power consumption serves as the objective function to quantify the energy-saving effectiveness of the proposed MPC approach in HVAC systems, thereby demonstrating its superiority over conventional control methods.
2. Materials and Methods
2.1. MPC Strategy for HVAC System
2.1.1. MPC Principle
2.1.2. Day-Ahead Scheduling-Based MPC Algorithm Framework
2.1.3. PSO Algorithm
2.2. Prediction Model
2.2.1. Long Short-Term Memory (LSTM)
2.2.2. Attention Mechanism
2.2.3. Attention Mechanism-Based LSTM Cooling Load Prediction Model
2.3. Evaluation Metrics
3. System Simulation
3.1. System Description
3.2. TRNSYS Simulation Model Development
3.2.1. Input Data
Input Data Building Cooling Load Analysis
Chiller Raw Data
3.2.2. Equipment Mathematical Models
Chiller Mathematical Model
Chilled Water Pump Mathematical Model
Cooling Water Pump Mathematical Model
3.2.3. Simulation Model Validation
3.2.4. Prediction Model Accuracy Analysis
4. Results and Discussion
4.1. Electricity Consumption Comparison
4.1.1. Equipment Start–Stop Operation
4.1.2. Daily Equipment Electricity Consumption Comparison
4.1.3. Seven-Day Power Consumption Analysis
4.2. Overall Performance Evaluation of Proposed MPC Strategy
5. Conclusions
- (1)
- The LSTM neural network with an attention mechanism accurately predicts 24 h building cooling load demand. The attention mechanism automatically identifies critical time steps and input features affecting load variations, demonstrating stronger feature extraction capabilities compared to traditional LSTM models. Grid search and cross-validation optimization provide a high-precision prediction foundation for the MPC strategy.
- (2)
- The day-ahead MPC strategy demonstrates excellent electricity-saving performance. Weekly operation achieves 41.07% electricity savings versus traditional RBC and 9.23% versus PID control. Daily chiller electricity consumption shows 34.11% savings compared to RBC and 10.89% compared to PID control. Over a month of operation, it achieves energy savings of 8.25% compared to PID control, thereby validating the strategy’s electricity-saving potential.
- (3)
- The day-ahead MPC strategy achieves rational coordinated operation and optimal load allocation among equipment. The system switches equipment based on load variations, with an electricity consumption of 60.69% for screw chillers and 26.12% for centrifugal chillers. Compared to RBC’s single dominant mode with 81.15% centrifugal chiller usage, the equipment configuration is more balanced and efficient.
- (4)
- The MPC strategy maintains excellent electricity-saving effects and system stability under different operating conditions. Electricity-saving rates reach 35–40% on weekdays and 60% on weekends. MPC adapts to load variations while maintaining stable performance, providing technical feasibility validation for practical engineering applications.
- (5)
- Future work can focus on integrating other deep learning algorithms to improve load prediction accuracy, particularly under abnormal operating conditions and extreme weather events; incorporating explicit temporal features (such as hour of day, day of week, and day type) into the LSTM model to enhance prediction accuracy for atypical days including holidays and special events; developing adaptive MPC algorithms to enhance robustness against model uncertainties and external disturbances; and extending research to energy storage systems, heat pump systems, and hybrid energy systems to evaluate MPC strategy applicability. Due to the lack of measured data on an indoor thermal comfort environment in this study, thermal comfort indicators could not be incorporated into the current MPC framework. Future research will consider installing indoor environmental monitoring equipment and integrating thermal comfort metrics into the optimization objective function to achieve the synergistic optimization of power consumption and thermal comfort.
Author Contributions
Funding
Data Availability Statement
Conflicts of Interest
Abbreviations and Symbols
| Attention-LSTM | attention-based long short-term memory |
| HVAC | heating, ventilation, and air conditioning |
| MAPE | mean absolute percentage error, % |
| MPC | model predictive control |
| PID | proportional–integral–derivative |
| PSO | particle swarm optimization |
| RBC | rule-based control |
| RMSE | root mean square error |
| R2 | coefficient of determination |
| chilled water supply temperature, °C | |
| chilled water return temperature, °C | |
| chilled water flow rate, m3/h | |
| cooling water supply temperature, °C | |
| cooling water return temperature, °C | |
| cooling water flow rate, m3/h | |
| chiller cooling capacity, kW | |
| building cooling load, kW | |
| outdoor temperature, °C | |
| solar radiation intensity, W/m2 | |
| power consumption of chiller, kWh | |
| power consumption of centrifugal chiller, kWh | |
| power consumption of screw chiller, kWh | |
| power consumption of chilled water pump 1 rated at 75 kW, kWh | |
| power consumption of chilled water pump 2 rated at 37 kW, kWh | |
| power consumption of cooling water pump 1 at 55 kW, kWh | |
| power consumption of cooling water pump 2 at 30 kW, kWh | |
| power consumption of cooling tower, kWh | |
| specific heat capacity, kJ/(kg·K) | |
| density, kg/m3 |
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| Parameter | Description | Value |
|---|---|---|
| K | Population size data | 50 |
| d | Number of iterations | 100 |
| ω | Parameters of particle swarm optimization | 0.7 |
| c1 | Learning coefficient, controls the speed at which particles move toward their individual optimal positions | 1.0 |
| c2 | Social coefficient, controls the speed at which particles move toward the global optimal position | 0.5 |
| Structure | Parameter |
|---|---|
| Hidden size | 64 |
| Num layers | 2 |
| Batch size | 32 |
| Learning rate | 0.001 |
| Dropout | 0.2 |
| Epochs | 50 |
| Model optimizer | Adam |
| Patience | 15 |
| Iterations | 200 |
| Equipment Name | Parameter | Quantity | Remark |
|---|---|---|---|
| Screw chiller | Rated cooling capacity: 1508 kW Rated power: 258 kW Refrigeration coefficient of performance: 5.85 | 1 | Fixed-frequency chiller |
| Centrifugal chiller | Rated cooling capacity: 3516 kW Rated power: 627 kW Refrigeration coefficient of performance: 5.6 | 1 | Inverter chiller |
| Chilled water pump 2 | Flow rate: 500 m3/h Power: 37 kW | 2 | Inverter pumps Two pumps, one backup |
| Chilled water pump 1 | Flow rate: 600 m3/h Power: 75 kW | 1 | |
| Cooling water pump 2 | Flow rate: 340 m3/h Power: 30 kW | 2 | Inverter pumps Two pumps, one backup |
| Cooling water pump 1 | Flow rate: 600 m3/h Power: 55 kW | 1 | |
| Cooling tower | Flow: 500 m3/h Power: 22.5 kW | 2 | Fixed-frequency cooling tower |
| a1 | a2 | a3 | a4 | a5 | a6 | |
|---|---|---|---|---|---|---|
| Screw chiller | 79.7500 | −8.2072 | 0.2477 | 0.2010 | 0.000025 | 0.0008 |
| Centrifugal chiller | −41.0327 | 22.2174 | −0.5752 | 0.0435 | 0.000033 | 0.0009 |
| Training Set | Validation Set | |||||
|---|---|---|---|---|---|---|
| R2 | RMSE | MAPE | R2 | RMSE | MAPE | |
| Centrifugal chiller | 0.9090 | 13.9 | 5.14% | 0.9061 | 10.5 | 3.90% |
| Screw chiller | 0.9844 | 6.9 | 4.54% | 0.9867 | 7.4 | 4.85% |
| Chilled water pump 1 | 0.9270 | 3.1 | 6.63% | 0.9383 | 2.4 | 5.00% |
| Chilled water pump 2 | 0.9130 | 3.2 | 6.87% | 0.9036 | 3.5 | 7.43% |
| Cooling water pump 1 | 0.9044 | 3.5 | 8.97% | 0.9196 | 3.2 | 8.46% |
| Cooling water pump 2 | 0.9093 | 3.7 | 8.89% | 0.9053 | 3.4 | 8.25% |
| Equipment Name | TRNSYS Modules | Diagram |
|---|---|---|
| Chiller | Type666 | ![]() |
| Pump | Type110 | ![]() |
| Cooling tower | Type126 | ![]() |
| Separator | Type647 | ![]() |
| Collector | Type649 | ![]() |
| Load reading | Type682 | ![]() |
| Input | Type9e | ![]() |
| Output | Type65a | ![]() |
| Schedule | Type14h | ![]() |
| Day | Centrifugal Chiller (%) | Screw Chiller (%) | Chilled Water Pumps (%) | Cooling Water Pumps (%) |
|---|---|---|---|---|
| 1 | 3.64 | 2.45 | 3.74 | 5.75 |
| 2 | 4.22 | 2.87 | 3.65 | 5.55 |
| 3 | 6.88 | 3.65 | 5.46 | 5.34 |
| 4 | 7.23 | 4.02 | 5.64 | 6.73 |
| 5 | 7.29 | 4.62 | 4.35 | 6.50 |
| 6 | 4.87 | 3.23 | 6.36 | 6.32 |
| 7 | 4.02 | 2.63 | 6.67 | 6.92 |
| Average | 5.45 | 3.35 | 5.12 | 6.15 |
| Day | Centrifugal Chiller (kWh) | Screw Chiller (kWh) | Chilled Water Pumps (kWh) | Cooling Water Pumps (kWh) |
|---|---|---|---|---|
| 1 | 9.22 | 3.86 | 1.75 | 2.24 |
| 2 | 10.65 | 4.43 | 1.71 | 2.27 |
| 3 | 17.36 | 5.52 | 2.54 | 2.13 |
| 4 | 18.21 | 6.12 | 2.63 | 2.62 |
| 5 | 18.33 | 7.07 | 2.04 | 2.51 |
| 6 | 12.32 | 4.92 | 2.96 | 2.50 |
| 7 | 10.12 | 4.04 | 3.13 | 2.70 |
| Average | 13.74 | 5.15 | 2.47 | 2.42 |
| Cooling Load Prediction Model | R2 | RMSE | MAPE |
|---|---|---|---|
| Training set | 96.77% | 45.35 | 4.92% |
| Test set | 95.04% | 51.12 | 5.39% |
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Wang, X.; Zhou, S.; Gong, Y.; Liu, Y.; Liu, J. A Hierarchical Control Framework for HVAC Systems: Day-Ahead Scheduling and Real-Time Model Predictive Control Co-Optimization. Energies 2025, 18, 6266. https://doi.org/10.3390/en18236266
Wang X, Zhou S, Gong Y, Liu Y, Liu J. A Hierarchical Control Framework for HVAC Systems: Day-Ahead Scheduling and Real-Time Model Predictive Control Co-Optimization. Energies. 2025; 18(23):6266. https://doi.org/10.3390/en18236266
Chicago/Turabian StyleWang, Xiaoqian, Shiyu Zhou, Yufei Gong, Yuting Liu, and Jiying Liu. 2025. "A Hierarchical Control Framework for HVAC Systems: Day-Ahead Scheduling and Real-Time Model Predictive Control Co-Optimization" Energies 18, no. 23: 6266. https://doi.org/10.3390/en18236266
APA StyleWang, X., Zhou, S., Gong, Y., Liu, Y., & Liu, J. (2025). A Hierarchical Control Framework for HVAC Systems: Day-Ahead Scheduling and Real-Time Model Predictive Control Co-Optimization. Energies, 18(23), 6266. https://doi.org/10.3390/en18236266










