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Review

Vibration-Based Condition Monitoring of Diesel Engines in Industrial Energy Applications: A Scoping Review

Department of System Analysis and Control, Empress Catherine II Saint Petersburg Mining University, 199106 Saint Petersburg, Russia
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Author to whom correspondence should be addressed.
Energies 2025, 18(21), 5717; https://doi.org/10.3390/en18215717
Submission received: 7 October 2025 / Revised: 21 October 2025 / Accepted: 28 October 2025 / Published: 30 October 2025

Abstract

Diesel engines remain the foundation for obtaining mechanical energy in sectors where autonomy and reliability are required; however, predictive diagnostics under real-world conditions remain challenging. The purpose of this scoping review is the investigation and systematization of published scientific data on the application of vibration methods for monitoring the technical condition of diesel engines in industrial or controlled laboratory conditions. Based on numerous results of publication analysis, sensor configurations, diagnosed components, signal analysis methods, and their application for assessing engine technical condition are considered. As methods for determining vibration parameters, time-domain and frequency-domain analysis, adaptive decompositions, and machine and deep learning algorithms predominate; high accuracy is more often achieved under controlled conditions, while confirmations of robustness on industrial installations are still insufficient. Key limitations for the application of vibration monitoring methods include the multicomponent and non-stationary nature of signals, a high level of noise, requirements for sensor placement, communication channel limitations, and the need for on-site processing; meanwhile, the assessment of torsional vibrations remains technically challenging. It is concluded that field validations of vibroacoustic data, the use of multimodal sensor platforms, noise-immune algorithms, and model adaptation to the specific environment are necessary, taking into account fuel quality, transient conditions, and climatic factors.
Keywords: vibration monitoring; vibration method; diesel engine; fault diagnosis; time-frequency analysis; wavelet analysis; machine learning; deep learning; piezoelectric accelerometers vibration monitoring; vibration method; diesel engine; fault diagnosis; time-frequency analysis; wavelet analysis; machine learning; deep learning; piezoelectric accelerometers

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MDPI and ACS Style

Afanaseva, O.; Pervukhin, D.; Khatrusov, A. Vibration-Based Condition Monitoring of Diesel Engines in Industrial Energy Applications: A Scoping Review. Energies 2025, 18, 5717. https://doi.org/10.3390/en18215717

AMA Style

Afanaseva O, Pervukhin D, Khatrusov A. Vibration-Based Condition Monitoring of Diesel Engines in Industrial Energy Applications: A Scoping Review. Energies. 2025; 18(21):5717. https://doi.org/10.3390/en18215717

Chicago/Turabian Style

Afanaseva, Olga, Dmitry Pervukhin, and Aleksandr Khatrusov. 2025. "Vibration-Based Condition Monitoring of Diesel Engines in Industrial Energy Applications: A Scoping Review" Energies 18, no. 21: 5717. https://doi.org/10.3390/en18215717

APA Style

Afanaseva, O., Pervukhin, D., & Khatrusov, A. (2025). Vibration-Based Condition Monitoring of Diesel Engines in Industrial Energy Applications: A Scoping Review. Energies, 18(21), 5717. https://doi.org/10.3390/en18215717

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