Designing a Thermoacoustic Cooler for Energy Applications: Experimental Insights
Abstract
1. Introduction
- The gas portion is shifted towards the antinode of the acoustic pressure due to the impact of the wave; it is compressed and warmed up;
- The convective heat transfer occurs between the warm gas and the porous body, which results in local heating of the porous structure;
- The gas portion is shifted towards the node of the acoustic pressure due to the impact of the wave; it expands and cools down;
- The convective heat transfer occurs between the porous body and the cold gas, which results in local cooling of the porous structure.
1.1. Review of Experimental Data
- The need to maintain a high sampling frequency of the acoustic pressure measurements to collect a significant amount of data in a short period of time [29];
- The need to identify the inertia of the applied instruments [28] and to synchronize the measurements in the case of using sets of measuring sensors.
1.2. Data Analysis Approaches
1.3. Recent Studies on Thermoacoustic Devices
1.4. Novelty of This Paper
2. Materials and Methods
2.1. Procedure
- Preparation of the experimental rig: The experiment was conducted on a specially designed test rig consisting of a thermoacoustic unit, an automation and control system, and a hermetic pressure chamber. The length of the acoustic channel was adjusted within the range of 250–450 mm.
- Installation of regenerators and sensors: Regenerators of various lengths, porosities, and materials were installed inside the acoustic channel. Temperature sensors (Pt100 class A) were placed in holes located 3 mm from the front surfaces of the regenerator and next to the membrane loudspeaker.
- Temperature and pressure measurements: During the experiment, the temperatures at the ends of the regenerator, the average temperature inside the chamber, and the operating pressure were recorded. The acoustic pressure was measured using a condenser microphone, which was moved along the axis of the channel by a stepper motor.
- Experiment procedure: A loudspeaker emitting an acoustic wave at the resonance frequency was activated, and measurements were then taken at a steady state. Five repetitions of the measurements were performed for each set of parameters.
- Calibration: The temperature measurement system was calibrated using a Fluke® 9142 calibrator, with set temperature values and controlled heating/cooling times.
- Experiment planning: The Plackett–Burman design was used to identify significant variables affecting the results (regenerator length and porosity; working gas parameters).
- Data analysis: The data were statistically processed, gross errors were removed using the Q-Dixon and Grubbs tests, the normality of the distribution was tested (K-S test), and then the measurement uncertainty was estimated. The acoustic data were analyzed using Fourier transform (DFT) and cepstral analysis.
2.2. Experimental Setup
2.2.1. Test Bed
2.2.2. Calibration Procedure
2.2.3. Heat Regenerators
2.3. Data Processing and Measurement Uncertainty
3. Results and Discussion
4. Conclusions and Recommendations for Future Work
- The collected results concerning the obtained temperature difference along the regenerator prove the essential impact of structural features—material and porosity—on the unit performance. Among the tested set of features, the exchanger made of polyester resin (SLA) with a porosity of 0.405 was characterized by the highest temperature difference equal to 4K. This result coincides with the conclusions of previous investigations on thermoacoustic units presented in [8,27,86].
- The experiment also shows the importance of the speed of sound depending on the applied working medium and environmental conditions, as well as its effect on the thermoacoustic device’s performance. The observed influence can be explained by the results of analytical and experimental research described in the literature [8,17], showing an increase in the internal acoustic power losses taking place in the regenerator with the speed of the wave propagation squared. Hence, for small thermoacoustic units, the speed of sound propagation in selected working media substantially affects the device’s final performance and becomes a factor which is more important than its thermal properties (either beneficial or unbeneficial).
- The experimental data obtained during the investigations point to a substantial drop in the temperature difference measurement uncertainty, expressed by the standard deviation, with an increase in the acoustic channel length. This observation may be due to a decrease in the acoustic wave velocity, which reduces the measurement track time constant required to maintain acceptable accuracy of the measurement and to the smaller risk of permanent distortion of the acoustic wave, e.g., on the front side of the regenerator. Thus, the reliability of temperature measurements in small thermoacoustic units could be improved by either increasing the acoustic channel length or using measurement tracks with a reduced time constant.
- The introduction of the assessed methodology for measurements of the compact devices was followed by the identification of essential factors influencing the expected performance, as well as the estimation of operational parameters of the device with changes in its characteristics. The observations and conclusions were withdrawn with a limited number of experiments. Therefore, the proposed method might be deemed effective when analyzing compact thermoacoustic units.
- The results of the experiments confirm the possibility of effectively inducing the thermoacoustic phenomenon in a compact device using regenerative exchangers manufactured using 3D printing. Extension of the proposed method on large thermoacoustic devices, as well as its further assessment, remain the scope of future research. However, for this technology to be more widely used in engineering practice, further research focused on improving its efficiency is necessary. It is recommended that work on optimizing the geometry and materials of the regenerator continue, as well as developing design solutions that enable higher temperature gradients to be achieved. The authors will continue their work in this area.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
Abbreviations and Symbols
Symbol | Description |
ABS | Acrylonitrile butadiene styrene |
ADC | Analog-to-digital converter |
CO2 | Carbon dioxide (working gas) |
COP | Coefficient of Performance |
DFT | Discrete Fourier Transform |
fmax | Maximum frequency component of the signal, Hz |
h | Convective heat transfer coefficient, W/m2K |
He | Helium (working gas) |
δ(Ti) | Total error of temperature measurement Ti, °C |
δm(Ti) | Maximum instrumental error for temperature measurement Ti, °C |
ΔT | Temperature difference across regenerator, K |
PET | Polyethylene terephthalate |
PLC | Programmable Logic Controller |
RTU | Remote Terminal Unit (used in Modbus communication) |
SLA | Stereolithography resin (UV-cured polyester resin used in 3D printing) |
SR | Slew rate of amplifier, V/s |
T | Temperature, °C |
u(T)max | Maximum standard temperature measurement uncertainty, °C |
Vamp | Voltage at microphone terminals, V |
x1 | Acoustic channel length, mm |
x2 | Regenerator length, mm |
x3 | Regenerator porosity |
x4 | Working gas pressure, bar |
x5 | Working gas type |
y | Resulting temperature difference across regenerator, K |
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No. | Initial Temperature, °C | Temperature During Cooling, °C | Cooling Time, s | Temperature During Heating, °C | Heating Time, s |
---|---|---|---|---|---|
1 | 22.0 | 17.0 | 300 | 27.0 | 300 |
2 | 22.0 | 15.0 | 300 | 35.0 | 240 |
3 | 26.0 | 19.0 | 210 | 29.0 | 210 |
4 | 26.0 | 16.0 | 210 | 31.0 | 180 |
Item | Acoustic Channel Length x1, mm | Regenerator Length x2, mm | Regenerator Porosity x3, - | Working Gas Pressure x4, bar | Working Gas Type x5 |
---|---|---|---|---|---|
Max (+) | 350 | 25.0 | 0.405 | 2.9 | beneficial (He) |
Min (−) | 250 | 21.0 | 0.111 | 1.5 | unbeneficial (CO2) |
No. | Acoustic Channel Length x1 | Regenerator Length x2 | Regenerator Porosity x3 | Working Gas Pressure x4 | Working Gas Type x5 | Virtual Factor x6f | Virtual Factor x7f | Result |
---|---|---|---|---|---|---|---|---|
1 | + | − | − | + | − | + | + | y1 |
2 | − | − | + | − | + | + | + | y2 |
3 | − | + | − | + | + | + | − | y3 |
4 | + | − | + | + | + | − | − | y4 |
5 | − | + | + | + | − | − | + | y5 |
6 | + | + | + | − | − | + | − | y6 |
7 | + | + | − | − | + | − | + | y7 |
8 | − | − | − | − | − | − | − | y8 |
Acoustic Channel Length, mm | Regenerator Length, mm | Regenerator Material | Porosity | Working Gas | Pressure, bar | Mean ΔT, K | Standard Deviation of ΔT, K |
---|---|---|---|---|---|---|---|
350 | 25.0 | PET | 0.111 | He | 2.9 | 0.3 | 0.18 |
350 | 25.0 | He | 1.5 | 0.3 | 0.16 | ||
350 | 25.0 | CO2 | 2.9 | 0.3 | 0.30 | ||
350 | 25.0 | CO2 | 1.5 | 0.2 | 0.08 | ||
250 | 25.0 | He | 2.9 | 0.4 | 0.40 | ||
250 | 25.0 | He | 1.5 | 0.3 | 0.26 | ||
250 | 25.0 | CO2 | 2.9 | 0.3 | 0.26 | ||
250 | 25.0 | CO2 | 1.5 | 0.2 | 0.08 | ||
350 | 21.0 | He | 2.9 | 1.9 | 0.17 | ||
350 | 21.0 | He | 1.5 | 0.8 | 0.17 | ||
350 | 21.0 | CO2 | 2.9 | 0.4 | 0.10 | ||
350 | 21.0 | CO2 | 1.5 | 0.4 | 0.12 | ||
250 | 21.0 | He | 2.9 | 1.7 | 0.81 | ||
250 | 21.0 | He | 1.5 | 0.7 | 0.39 | ||
250 | 21.0 | CO2 | 2.9 | 0.4 | 0.18 | ||
250 | 21.0 | CO2 | 1.5 | 0.4 | 0.17 | ||
350 | 25.0 | SLA | 0.405 | He | 2.9 | 0.9 | 0.45 |
350 | 25.0 | He | 1.5 | 0.5 | 0.10 | ||
350 | 25.0 | CO2 | 2.9 | 4.0 | 0.55 | ||
350 | 25.0 | CO2 | 1.5 | 2.7 | 0.05 | ||
250 | 25.0 | He | 2.9 | 1.0 | 0.49 | ||
250 | 25.0 | He | 1.5 | 0.3 | 0.19 | ||
250 | 25.0 | CO2 | 2.9 | 3.6 | 1.81 | ||
250 | 25.0 | CO2 | 1.5 | 2.3 | 1.12 | ||
350 | 21.0 | He | 2.9 | 0.1 | 0.08 | ||
350 | 21.0 | He | 1.5 | 0.1 | 0.05 | ||
350 | 21.0 | CO2 | 2.9 | 0.5 | 0.20 | ||
350 | 21.0 | CO2 | 1.5 | 0.4 | 0.11 | ||
250 | 21.0 | He | 2.9 | 0.2 | 0.14 | ||
250 | 21.0 | He | 1.5 | 0.1 | 0.08 | ||
250 | 21.0 | CO2 | 2.9 | 0.3 | 0.16 | ||
250 | 21.0 | CO2 | 1.5 | 0.3 | 0.11 |
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Remiorz, L.; Grzywnowicz, K.; Remiorz, E.; Uchman, W. Designing a Thermoacoustic Cooler for Energy Applications: Experimental Insights. Energies 2025, 18, 3561. https://doi.org/10.3390/en18133561
Remiorz L, Grzywnowicz K, Remiorz E, Uchman W. Designing a Thermoacoustic Cooler for Energy Applications: Experimental Insights. Energies. 2025; 18(13):3561. https://doi.org/10.3390/en18133561
Chicago/Turabian StyleRemiorz, Leszek, Krzysztof Grzywnowicz, Eryk Remiorz, and Wojciech Uchman. 2025. "Designing a Thermoacoustic Cooler for Energy Applications: Experimental Insights" Energies 18, no. 13: 3561. https://doi.org/10.3390/en18133561
APA StyleRemiorz, L., Grzywnowicz, K., Remiorz, E., & Uchman, W. (2025). Designing a Thermoacoustic Cooler for Energy Applications: Experimental Insights. Energies, 18(13), 3561. https://doi.org/10.3390/en18133561