The Safety, Operation, and Energy Efficiency of Rail Vehicles—A Case Study for Poland
Abstract
:1. Introduction
- Performance: the system must effectively power a fully loaded LRV.
- Safety: the system must maintain a high level of safety during operation near pedestrian traffic and roads.
- Cost: the system must be cost-effective in both deployment and maintenance.
- Reliability: the system must be durable under continuous working conditions.
- Compatibility: the system must be compatible with various LRV chassis, brands, models, and capacities.
- The operator’s safety policy, as well as agreements and arrangements related to safety management;
- The risk management process;
- The change significance assessment process;
- The safety monitoring method;
- The methodology of implementation of the safety policy;
- The methodology of assurance of adequate competence of personnel for safety-related work.
- All employees are aware of any risks involved and are at all times conscious of any factors that may affect safety;
- All employees are ready to inform of any safety-related incidents and near misses (even if this is not convenient or may reveal any mistakes that were made), and the management actively reacts to this information;
- All employees understand what is considered acceptable behaviour, are reprimanded for their careless or intentional actions, and are encouraged to learn from their mistakes;
- The organisation is flexible enough to be able to effectively deal with abnormal/incorrect situations;
- The organisation draws conclusions from past experiences and uses these conclusions to improve safety.
- To record all decisions made in relation to safety;
- To establish the methodology of implementation of the ALARP (As Low As Reasonable Practicable) principle;
- To appoint an independent and competent specialist;
- To establish the Documentation of Engineering Safety Verification.
- Safety is evaluated by competent specialists using recognised methodologies of assessment [18].
- The project meets safety requirements defined by the shareholders.
- The definition of the System Safety Assurance Plan;
- The implementation of risk assessment to demonstrate the safety of the system;
- The establishment of a hazard log for hazards identified using the risk assessment process, or in a different way, the definition of risk control/mitigation actions;
- The building of arguments to demonstrate the safety of the system and presenting them regularly to appropriate authorities (shareholders, railway safety inspectors, etc.)—dialogue v confrontation—Figure 2.
2. Audit of a Completed Purchase and Operation of a Railway Vehicle from the Point of View of Railway Safety and Consumption of Electric Power
2.1. Case Study
- Purchase orders and contracts for the delivery of vehicles for the operator, signed with the Manufacturer;
- ToR documentation for the delivery of vehicles for the operator;
- Agreements and documentation of the requirements for delivery and commissioning of vehicles for the operator.
2.2. Tendering Procedure: Signing of Contract
- The operator’s documentation did not include any documentation regarding a system-based approach to the tender for railway vehicles (Figure 3).
- There was no evident consideration of the problem of safety, i.e., no implementation of risk assessment to demonstrate the safety of the system.
- There was no indicated person responsible for safety.
- The “lowest price #short delivery time” criterion was chosen for the purposes of the vehicle purchasing and rolling stock supplier selection process (in the form of a tendering procedure). This allows the manufacturer (rolling stock supplier) to assume a dominating position with respect to the railway operator, who urgently needs to commission the vehicles in order to immediately put them into service, which is often carried out at the expense of care and diligence during the acceptance process, and thus at the expense of safety.
- In fact, the above criterion represents a cause for the breach of declared rolling stock delivery deadlines, while the extension of warranty periods (even up to several years) without providing a free and immediate (efficient) supply of spare components and parts (e.g., windows, pantographs, controllers, control devices, pneumatic fittings, shock absorbers, engines, wheelsets, etc.) places the employer in an unfavourable position against the manufacturer (the dependency of the operator on the supplier).
- The state of protection (level of protection) of the operator’s interests in the provisions of the contracts, agreements, purchasing documentation (ToR), and acceptance documentation related to third parties is insufficient, which also directly affects the level of safety.
2.3. Supervision over the Implementation of Contractual Conditions until Final Acceptance
- There was no evident consideration of the problem of safety.
- There was no indicated person responsible for safety issues.
- There were no representatives of the field of safety in the team, e.g., related to training of train drivers.
- The content and completeness of documentation were not agreed upon.
- The subject of training courses was not agreed upon. The training/coaching of the operator’s employees was performed in accordance with the contract, but the issues of who was being trained, when, by whom, where, what the form of training is, what the certification is, etc., were not precisely answered or exercised.
- There was no confirmation of certification of the participants of the training certificate/attestation/authorisation.
- There were no intermediate/partial acceptances by authorised representatives of the Employer.
- There was no differentiation between a technical and final acceptance.
2.4. Delivery of Vehicles and Operation of Vehicles in the Warranty Period
- The operator’s documentation does not contain any information regarding a system-based approach to the supervision of the delivery of the contract in terms of the delivery and operation of vehicles in the warranty period (Figure 7).
- There are no adequate records of the vehicle’s contractual operational parameters during the warranty period, its failure rate {aw}, technical availability {gt}, its specific consumption of electric power, etc. A safety representative did not participate in these procedures.
- Defects or faults were not recorded adequately, and there was no adequate analysis or assessment of these defects or faults. A safety representative did not participate in these procedures.
3. Example of an Analysis of Defects Present during the Operation of a Railway Vehicle from the Safety Point of View
Analysis of Proceedings following the Damage of Vehicle K—003 (during the Warranty Period), on the Basis of Records in the Vehicle’s Log Book
- Nine (9) entries informing of good technical condition of the vehicle—without any remarks or faults, despite earlier entries reporting incorrect operation, defects, and faults, e.g., on 5, 8, 9, 10, 11, 12, and 16 October.
- In sixteen (16) entries, train drivers reported contradicting information, such as reporting the occurrence of defects and faults of specific components and systems, at the same time informing of the “good technical condition” of the vehicle, without any comments or reservations (annotations of “n/c” or “n/r” without any comments), despite previous (earlier) entries also informing of the occurrence of defects and faults,
- In eighteen (18) entries, train drivers reported defects and the occurrence of incorrect functioning of devices which did not compromise the further operation of the vehicle and allowed the operation of the vehicle to continue,
- In three (3) entries, train drivers reported incorrect functioning of devices, which were classified as defects that prevented further use of the vehicle and required it to be withdrawn from operation for repair due to being unsafe for operation. However, despite these entries, vehicle P-003 continued to be operated, i.e., the vehicle with the defects reported above was used to service more trains and continued to be used in its defective condition.
4. Example of Analysis concerning Power Supply Systems of Rail Vehicles
5. General Comments on the Purchase and Operation of Railway Vehicles in Poland
6. General Comments on Rail Vehicle Power Systems
- -
- The permissible (maximum) power set for a vehicle of nominal weight with a load after one, two, or three traction motors have been taken out of service (e.g., after an inverter failure) when a smaller number of traction motors and inverters are involved in generating driving force and electrodynamic braking.
- -
- The permissible (maximum) time of vehicle standstill without power supply from the 3 kV traction network, i.e., to determine the maximum time of drawing energy to power systems (systems) from onboard sources (battery banks) during standstill (parking mode) in order to determine after what time the degree of discharge of onboard energy sources (battery banks) will allow procedures to ensure the safety of passengers.
7. Conclusions
- The absence in the documentation of any requirements for a system-based approach to the supervision of the delivery of a contract for the purchase of a vehicle has a profound impact on technical/operational, economic, and safety factors.
- Documentation for the delivery of a railway vehicle purchase contract must explicitly include a reference to safety issues and must specify a person responsible for safety issues.
- The delivery of a railway vehicle purchase contract should conform to safety levels defined by the shareholders. Safety should be evaluated by competent specialists using recognised methodologies of assessment.
- In previous works and publications, there has been a lack of a systematic approach to the issues of safety, energy efficiency, and operation from the tendering phase to the operation of rail vehicles.
- The management of the organisation should ensure that, at any stage of the process of purchase or operation of a railway vehicle, all employees are aware of any risks present during the performance of their professional duties and are at all times informed of any factors which may affect safety.
- The process of the purchase and operation of a railway vehicle, performed by the operator, conformed to the requirements of the Public Procurement Law but did not meet the provisions of the railway law, where the supplier and safety requirements should be implemented—criterion C of appendix II to the Commission Regulation (EU) 1158/2010.
- In the analysed railway company, there are many types of rail vehicles from various manufacturers, which significantly complicates their operation (usage and maintenance), increases procurement and operating costs, and reduces safety levels.
- The operator’s new methodology of the delivery of railway vehicle purchase contracts, established on the basis of the performed audit, allows him to assure his shareholders that safety issues will be assessed by competent specialists, with the use of recognised assessment methods.
- Actions aimed at energy efficiency primarily involve changes in traffic organisation and management, as well as the implementation of new technical solutions. These efforts have been ongoing worldwide for years, and the transport policy of the EU and other developed countries sets ambitious goals for reducing energy consumption in transportation activities, which is linked to the aim of reducing environmental burdens.
Funding
Data Availability Statement
Conflicts of Interest
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Sitarz, M. The Safety, Operation, and Energy Efficiency of Rail Vehicles—A Case Study for Poland. Energies 2024, 17, 1298. https://doi.org/10.3390/en17061298
Sitarz M. The Safety, Operation, and Energy Efficiency of Rail Vehicles—A Case Study for Poland. Energies. 2024; 17(6):1298. https://doi.org/10.3390/en17061298
Chicago/Turabian StyleSitarz, Marek. 2024. "The Safety, Operation, and Energy Efficiency of Rail Vehicles—A Case Study for Poland" Energies 17, no. 6: 1298. https://doi.org/10.3390/en17061298
APA StyleSitarz, M. (2024). The Safety, Operation, and Energy Efficiency of Rail Vehicles—A Case Study for Poland. Energies, 17(6), 1298. https://doi.org/10.3390/en17061298