1. Introduction
The prospects of using hydrogen as an energy carrier has long been considered a promising future approach to a sustainable and clean society. The economy of a society largely relying on hydrogen in a sustainable way for the energy demand can be denoted
hydrogen economy where molecular hydrogen can be used in everything from a reduction agent in steel industry and other chemical processes, as a fuel for combustion-based heating, or electricity on demand in vehicles or stationary applications, where one will only obtain water as the end product. Electrolysis of water was shown already in 1789 by Deiman and van Troostwijk using a Leyden jar [
1] and subsequently in 1800 by Nicholson and Carlisle in their experiments on electrolytic splitting of water using photovoltaic (PV) piles. Following the electrification of society, over 400 industrial water electrolyzers were in use in 1902 [
2] while the strong interest in light driven electrolysis did not start until the seminal paper by Fujishima and Honda in 1972 [
3] using TiO
2 as a photoanode and platinum as a cathode. The latter was not a fully unassisted water splitting as there was a slight voltage bias from the different electrolyte concentrations used in the separated cells. Solar driven water electrolysis can, in principle, be performed with either a photoelectrochemical (PEC) or a PV-electrolysis approach with different intermediate designs [
4] as illustrated in
Figure 1a. In a PEC design, the system relies on the charge separation over the Helmholtz layer or even the intramolecular or intraparticle charge separation in molecular- or nanoparticle-based approaches, while PV-electrolysis approaches largely rely on charge separation at charge selective contacts or over a p–n-homo/heterojunction in the PV part for subsequent coupling to an electrolyzer module with or without thermal coupling (
Figure 1b and
Figure 2b).
In the electrolysis process, irrespectively of whether the electrons and holes are created locally or supplied via wires to the catalysts, water is decomposed into oxygen and hydrogen gas due to an electric current with sufficient electrochemical potential at the anodic and cathodic electrodes. The band states in the semiconducting material will also depend on the Fermi level of the contact material, either the electrolyte or another solid-state material in a designed p–n-junction as illustrated in
Figure 2a,b.
The outer Helmholtz layer (OHL) and inner Helmholtz layer (IHL) provide a charge compensating field where this function instead is provided by immobile dopants in the n-type material in the solid-state p–n-junction (
Figure 2a). In this study, we use the approach with a buried junction (
Figure 2b) using materials with different bandgaps forming a p–n-heterojunction with an n-type material of ZnO:Al and a variation in valence and conduction band in the ((Ag),Cu)(InGa)Se
2 ((A)CIGS) material by varying Ga content (
Figure 2c). In order to obtain optimum device performance, one should consider processes of charge carrier generation, as well as their separation, transport, and transfer in the PV–electrolysis [
5]. The efficiency of the full-device depends on the efficiencies of all these processes where the PV part of the solar water splitting system plays a critical role for the generation of the charge carriers with high and retained electrochemical potential. In approaches using nanoparticle semiconductors, surface or surface-induced defects are here detrimental by lowering/increasing the electrochemical potential of the electron/hole at the surface. In high-quality thin-film PV materials, this is less of a concern where one instead should find an optimum operation current-potential point of the system, which in turn depend on which catalyst system that is employed. For a high generation of charge carriers with the required potential, the semiconductor must have a band gap energy (
) that is suitable to accomplish the required reaction but still harvest a fair amount of photons in the solar spectrum. As many of the nanoparticle semiconductors lose some of their internal photovoltage, relatively high band gap materials are usually used for single-band gap PEC water splitting such as TiO
2 (
= 3.2 eV), WO
3 (
= 2.6 eV), BiVO
4 (
= 2.4 eV) [
6,
7,
8].
Close to half of the energy in the solar spectrum resides in the infrared part and results in a mismatch between the energetic requirements for performing the full water splitting reaction and the solar energy distribution available for generating charge carriers in a single band gap material. Very moderate water splitting efficiencies have so far been achieved in single-band gap devices, while devices with multiple-band gaps instead have been utilized for the absorption of infrared photons, improved photovoltage, and providing highly efficient solar-driven water splitting. Large-scale applications of tandem approaches, however, are limited by the manufacturing complexity and have the same difficulties with cost-per-performance as the tandem approach in the conventional PV industry [
9]. Utilization of buried junctions and employment of serial interconnected photo-absorber is an alternative and cost-effective solution to the spectral mismatch problem. Taking losses due to charge carrier separation and overpotential for catalysis into account, the maximum solar-to-hydrogen (
STH) efficiency using the optical limit for a series interconnected device is 24.6%, compared to 32.0% for an optimum double-junction tandem solar water splitting device at 1 sun (Air Mass 1.5, 1000 W/m
2) [
10].
Recent progressions in PV technologies allow the use of a variety of PV modules such as crystalline– and thin-film–silicon, perovskites, and (A)CIGS [
5,
11,
12]. (A)CIGS solar cells are attractive for applications within direct catalysis because of their direct band gap and adjustable band gap that enable high efficiency (
) thin-film PV material with a variation of voltages. The effect of the Ga content in (A)CIGS solar cells has been investigated in recent years [
13,
14,
15] where the band gap of the (A)CIGS cells can be changed by changing the Ga/(Ga + In) ratio. A schematic illustration for the band gap changes with Ga gradient is shown in
Figure 2c. The shift of energy levels with changed Ga content and the subsequent increase in the band gap of an absorber layer is frequently followed by an increase in open circuit voltage (
VOC) and the operating voltage at the maximum power point up to a certain Ga-content. However, it also results in a decrease in the generated current due to the lower amount of photons harvested in the solar spectrum. All these parameters, as well as the overpotentials for the chosen catalyst system, effect the operation point of a PV-electrolyzer system. Therefore, the optimization of band gap of the (A)CIGS absorber layer of the solar cell, together with consideration of the intended catalysts, are prerequisites to find out an optimum condition for a highly efficient solar water splitting system. In addition, a heat exchange from the PV part to the electrolyzing part is beneficial for lowering the overpotentials of the water splitting reaction. In our laboratory, measurements with solar cells and electrolyzers connected closely to the electrolyte compartment, as shown in configuration
vi in
Figure 1, of temperature exchange could vary from no thermal exchange up to a heating of the electrolyte to 56 °C at steady state using standard air mass 1.5 global (AM1.5G) solar irradiation onto the PV part. The amount of thermal exchange relevant for the system would thus be heating up to about 60 °C and would, in the final device design, depend on both the thickness and material type of the solar absorber and the substrate, as well as on the geometry and amount of electrolyte in direct contact with the backside of the PV.
The present work investigates the optimal Ga gradient and band gap for a PV-electrolysis system that is a combination of (A)CIGS solar cell modules and a NiMo–NiO-based alkaline electrolyzer. Ga/(Ga + In) ratios between 0.23 and 0.47 were studied. The effect of thermal exchange was considered and the effect of tuning the band gap on STH efficiency was investigated at temperatures between 25 and 60 °C. The influence of basic parameters of the (A)CIGS material and charge separation on STH was discussed for different electrolyzer temperatures.
2. Theory
The theoretical value for the energy needed to split water into hydrogen and oxygen is 1.23 eV. The
STH efficiency of the overall process for hydrogen production from solar energy via water can be calculated from
where
is the current density,
is the irradiance, and
the Faradic efficiency. If the current density–potential (
J–V) characteristics of PV modules and electrolyzers are known,
STH can be estimated from the intersection of the
J–V curves for the same area of PV modules and the electrodes of electrolyzers or be extracted from the operating current in the combined system.
Water splitting requires more energy than the theoretical value of the lower heating value of hydrogen (1.23 eV) due to several losses. Efficiency of hydrogen production from solar energy via water depends on many steps, such as (i) the absorption of the light, (ii) the charge separation, (iii) the charge transport mechanisms, and (iv) the catalytic activities, and can be described via external quantum efficiency (
EQE) [
5]
where
is the light harvesting efficiency,
is the wavelength,
is the charge separation efficiency,
is the charge transport efficiency, and
is the quantum efficiency of catalytic charge transfer. A calculation to find upper theoretical limits for the losses due to the charge separation (
) was done by Shockley-Queisser [
16] and can be written as [
10,
17]
by considering the non-radiative losses where
q is the charge,
is the Boltzmann’s constant,
is the temperature,
is the refractive index,
is the speed of the light in vacuum,
is the Plank’s constant,
is the rate of photon absorption in the AM1.5 spectra,
is the absorption coefficient,
is the ratio between the non-radiative and radiative recombination rates, and
denotes the minority carrier diffusion length and can be replaced with the material thickness,
, if
is smaller than
L.
4. Results
Figure 4a shows
EQE spectra of the (A)CIGS cells for different Ga ratios between 0.23 and 0.47 with respect to Ga + In. The main difference is seen at higher wavelengths with an onset of photocurrents shifted from 1200 to 1000 nm with increasing Ga gradient, consistent with an increase in the band gap of (A)CIGS with Ga content. The band gap energies were calculated from the
EQE spectra using
where
is the energy.
The band gap of the (A)CIGS varied from 1.08 to 1.25 eV with different Ga contents, and the relation between the extracted band gap energy and the Ga content is shown in
Figure 4b. The band gap energy increased monotonically with increased Ga/(Ga + In) ratio except the deviation at the Ga/(Ga + In) ratio of 0.4. To provide a sufficient photovoltage for the water splitting reaction, modules with three series-connected cells were considered. The photocurrent per area (
Jph) for the module, as a whole, decreases with the number of sub-cells, whereas the photovoltage increased with
where the total area efficiency (
JphVphoto) thereby is kept close to constant, with only an area loss from the scribing in creating the module. The effect of band gap variation of the (A)CIGS modules on the PV electrolyzer was examined for NiMo–NiO electrolyzer at different temperatures. Potential dependence of current densities of three-cell (A)CIGS modules with different band gap energies and the NiMo–NiO electrolyzer at different temperatures are shown in
Figure 5. Higher current densities were obtained at higher temperatures for the electrolyzer, and the effect of band gap changes is seen in the
J–V characteristics of the (A)CIGS module.
Figure 5 shows the basic
J–V parameters of the (A)CIGS modules with respect to different band gaps of the sub-cells.
The open circuit potential of the three-cell modules naturally follows the increased voltage of each sub-cell with
, increasing from 1.83 to 2.45 V with increasing band gap (
Figure 6a). The short-circuit current density (
) of the (A)CIGS modules (
Figure 6b) decreased from 11.8 to 9.6 mA cm
−2 with increasing band gap. The efficiency (
) of the (A)CIGS modules (
Figure 6c) varied between 16.44% and 19.04% for the studied band gap range. There is a trend between the efficiency and band gap showing a maximum for mid-band gap and successive lowering with increasing and decreasing band gaps. The lowest efficiency was obtained for the module with the lowest band gap energy and the highest efficiency could be obtained for the module with a moderate band gap energy, which was 1.17 eV. There was no clear trend between the fill factor (
) and band gap (
Figure 6d), varying between 0.76 for 1.16 eV and 0.80 for 1.24 eV.
Designing the system with the PV module and catalyst system having the same area, the
STH efficiency of the (A)CIGS–NiMo–NiO PV electrolyzers can be calculated from operational catalytic current density and thus the intersection points of the
J–V curves shown in
Figure 5 using Equation (1). Dependence of the
STH efficiency with the temperature of the electrolyzer is shown in
Figure 7. At high temperatures, the highest
STH efficiencies are observed for relatively low band gap (A)CIGS, 1.15 to 1.19 eV from a catalytic current closer to the maximum power point of the PV part, while the
STH efficiency falls off at lower temperatures since the voltage is lower than the one required by the catalyst system to retain a high rate for the water splitting reaction. With the chosen catalysts system, the modules with 1.17 and 1.19 eV band gap cells have the best
STH efficiency, overall.
Figure 8a shows the
STH efficiency of the (A)CIGS–NiMo–NiO electrolyzer versus
VOC of three-cell (A)CIGS modules with a maximum
STH efficiency for the module with a
VOC of 2.1 V and decreased for the lower and higher
VOCs. A drastic decrease of the
STH efficiency is seen for the system with lowest
VOC (1.8 V), stemming from the fact that the intersection potential of the combined
J–V curve of PV and catalytic load is not in the plateau region.
Figure 8b shows the
STH efficiency versus
Jsc of the (A)CIGS modules. One can observe that the
STH efficiency generally increases with increasing
Jsc, however it is not maximum for the highest
Jsc of ~12 mA cm
−2 for the three-cell module system with the lowest band gaps (1.08 eV). This decrease is more drastic at room temperature as the catalyst load curve is then shifted towards higher potentials for a given photocatalytic current, while on par with the other modules at more elevated temperatures.
Figure 8c shows the
STH efficiency versus the module efficiency
. Except for the electrolyzer temperature of 60 °C, the highest and the lowest
STH efficiencies were obtained with the (A)CIGS modules with the highest and the lowest efficiencies, respectively. An interesting point when analyzing the
STH and module efficiency relation is that at high temperatures, of 60 °C, maximum
STH was 13.33% using the module with the efficiency of 17.97%, which was not the highest PV efficiency. This corresponds to an electricity-to-fuel efficiency of slightly more than 74%.
The variation of
STH efficiency with respect to
is shown in
Figure 8d for the (A)CIGS modules with different Ga composition and the electrolyzer at different temperatures. Maximum
STH efficiencies were seen at mid-band gap values of the (A)CIGS modules at every temperature. The results showed that variation of the
STH efficiency with
was higher, about 4.5% unit variation, at lower temperatures while it was much lower, about 1.6% unit variation, at higher temperatures. The increase of
STH efficiency for the lower
system with temperature was, naturally, also more drastic as these are closer to the required overpotentials for the chosen catalyst system (NiMo–NiO). For the (A)CIGS with the lowest
of 1.08 eV,
STH efficiency increased from 8.44% to 12.27% with increasing temperature of the electrolyzer from 25 to 60 °C.
STH efficiency for the (A)CIGS with the highest
of 1.25 eV varied from 11.7% to 12%. There was no clear dependence of
STH efficiency on the free energy loss from
to
VOC (
Figure 8e), as calculated from Equation (3).
Table 2 summarizes the highest and the lowest
STH efficiency and corresponding configuration of the module and electrolyzer in terms of
of the module and temperature of the electrolyzer. The highest
STH efficiency was 13.33% for the combination of (A)CIGS module with band gap energy of 1.15 eV and NiMo–NiO electrolyzer at 60 °C. As seen, while the lowest
STH efficiencies were obtained with the module with the lowest
of 1.08 eV, the highest
STHs were obtained with the modules with a moderate
of 1.17 eV for the electrolyzer temperatures of 25, 35, and 45 °C. For the electrolysis at 60 °C, the module with 1.25 eV gave the lowest
STH efficiency.