1. Introduction
Methane is emitted from a range of natural and anthropogenic sources. The main anthropogenic sources of methane emissions worldwide include coal mining, agriculture, waste, biomass, and the incomplete combustion of fossil fuels or natural gas distribution [
1].
In Poland, nearly 29% of total methane emissions into the atmosphere are related to the direct hard coal mining process. They include ventilation emissions and emissions from methane drainage systems. Hard coal mining in Poland is the second main source of methane emissions into the atmosphere, just behind agriculture (about 34% of total methane emissions into the atmosphere in Poland) [
2].
Since methane is one of the most harmful greenhouse gases, such a large share of mining industry in its emissions is a serious problem for this industry. In addition, due to its flammable and explosive properties, methane also poses a significant threat to the safety of mining processes [
3,
4]. The occurrence of either fire or explosion of methane in underground mining excavations is associated with huge material losses and great perils to the life and the health of the crew. The flammability and the explosiveness of methane are due to its high energy potential, which is increasingly being used in the energy sector. The process of methane extraction from coal deposits reduces its emission into the atmosphere and the risk of explosion or fire, and it allows additional economic benefits for mining enterprises [
5]. That is why the ongoing development of the methane drainage process is being observed, which is an opportunity for these enterprises to diversify their production and to make effective use of this gas.
Methane is a gas accompanying the hard coal seams. Once emitted into the atmosphere, it can survive for nine to 15 years (average perturbation life 12.4). Given the amount of greenhouse gas emissions, methane ranks second behind carbon dioxide [
6,
7]. Methane is a powerful greenhouse gas with a global warming potential (GWP) 34 times greater than carbon dioxide over a 100 year time period and 86 times greater than carbon dioxide over a 20 year time period according to the Intergovernmental Panel on Climate Change [
8].
This gas is classified as both flammable and explosive due to the possibility of rapid ignition in the atmosphere with a minimum concentration of 12% oxygen, which may result in local fires and explosions [
9].
On the other hand, out of all fossil energy resources, methane is the cleanest source of energy [
10]. To be more precise, it has the lowest carbon dioxide (CO
2) emission factor (almost two times lower when compared to coal) [
11,
12].
Methane emissions are inextricably linked to hard coal exploitation processes. Therefore, this article focuses on the analysis of methane emissions reported in the hard coal production process. All methane released during and after mining operations is called coal mine methane. The main sources (associated with coal exploitation processes) from which it enters the atmosphere are as follows [
13,
14]:
- −
Degasification systems at underground coal mines (also commonly referred to as drainage systems);
- −
Ventilation air from underground mines, which contains dilute concentrations of methane;
- −
Abandoned or closed mines, from which methane may seep out through vent holes or through fissures or cracks in the ground;
- −
Fugitive emissions from post-mining operations, in which coal continues to emit methane as it is stored in piles and transported.
In Poland, the main source of methane emissions is mined coal, the pores of which contain this gas. The mining process opens those pores from which methane enters the mine atmosphere. Then, through the ventilation system, it is emitted into mining excavations to later reach the natural environment. The unused part of methane extracted in the methane drainage process also leaks into the atmosphere. This situation is particularly unfavorable and incomprehensible, as this system is quite expensive and methane itself is considered a very good energy fuel [
15,
16].
Despite the undoubted benefits of the methane capture process used in mines, related activities are not yet very common in Polish mines.
In 2018, the total methane emissions reported for the Polish hard coal mines amounted to 919.1 million m
3 CH
4, of which only 317 million m
3 CH
4 (34.6%) was covered by methane drainage systems. Unfortunately, this gas was not used entirely for economic purposes, since as high as 113.9 million m
3 was emitted into the atmosphere. In other words, over 30% of gas was not utilized whatsoever. The use of methane for economic purposes was only 22.2% in 2018 when compared to the total methane emissions. This means that almost 80% of methane from hard coal was emitted into the atmosphere [
17].
This results in a significant deterioration of the atmosphere and a waste of valuable energy raw material. In addition, capturing only about 30% of methane released in the exploitation process also causes a high risk of its ignition and explosion in mining excavations. The methane-related hazard is one of the most dangerous risks in underground coal mining. The significance of this problem is also evidenced by the fact that methane is present in virtually all coal mines, and its amount in the exploited seams was reported to have significantly increased in recent years due to their deeper location.
It should also be noted that, in the last twenty years, the number of mines in Poland has significantly decreased. The mass (expressed in millions of tons) of mined coal has also decreased (
Figure 1) [
17]. Despite this, the amount of methane released during mining is on the rise. This is the result of the exploitation of coal seams with high and increasing absolute methane content [volumetric amount of methane released into excavations (the so-called methane content in ventilation air) and captured by methane drainage systems per unit of time]. As a consequence, despite the decline in hard coal exploitation in Polish mines, the methane threat is increasing.
The amount of methane released from coal seams is also due to a high concentration of coal output, which is done by increasing longwall lengths and mining speed. This combined with a large depth of exploitation and the increasing saturation of coal seams with methane causes its elevated emissions. The average annual increase in the depth of exploitation in Polish hard coal mines is about 8 m/year [
18,
19]. In addition, at great depths, dynamic release of free methane occurs, leading to adverse effects. Here, methane is trapped in tectonic disturbance zones (faults, crevices) under high hydrostatic pressure of overlaying rocks. These phenomena also lead to a significant increase in methane emissions.
In 2018, the total methane emissions of Polish hard coal mines amounted to 916.1 million m
3 CH
4. When considering the amount of coal extracted this year (63.4 million tons), one ton of coal emitted 14.45 m
3 CH
4. For comparison, in 1994, one ton of extracted coal resulted in the emission of 5.76 m
3 CH
4 (with extraction of 132.7 million tons/year and 69 active hard coal mines) [
17]. These figures show how significantly the amount of methane per ton of extracted coal changed. It also indicates the importance of the problem that the Polish mining industry needs to face in the coming years. Moreover, it should be noted that the Polish economy depends to a large extent on energy obtained from coal combustion. Therefore, it is impossible to either cease or significantly reduce exploitation in the near future, despite the increasing pressure from the European Union and other organizations concerned with environmental protection. Undoubtedly, both the process of coal exploitation and its combustion are not environmentally friendly, yet for the time being, the Polish economy is not prepared for rapid changes in terms of transition to other, more ecological energy sources [
20]. That is why, at the current stage of economic development, it seems reasonable to develop more efficient methods of coal exploitation and usage, which would also reduce harmful emissions into the atmosphere.
In this regard, it seems appropriate to carry out an analysis in terms of predicted amounts of methane that will be emitted by coal mining in the coming years.
Forecasts for methane release usually include mining excavations in terms of exploitation safety. This type of forecast can be exemplified by the dynamic prediction of absolute methane content of bearing capacity of longwalls [
18], the prediction of methane concentration distribution in mining excavations using the Computational Fluid Dynamics (CFD) methods [
21,
22], or the prediction of methane concentration using artificial neural networks [
23,
24]. This approach is justified when considering safety of the exploitation process. As already mentioned, methane is considered an immensely hazardous gas.
Nevertheless, from the point of view of sustainable development of the country, other elements are also of key importance. They include the effects methane has on the natural environment and the provision of an additional—in this case, ecological—energy raw material, which methane undoubtedly is. The so-called sustainable economy model, which is becoming effective in the European Union, enforces ecological, socially acceptable, and economically effective measures in this respect.
The exploitation of methane coexisting with coal can be an important factor when improving the economic condition of mining enterprises. With regard to the decarbonization policy strongly supported by the European Union [
25,
26], effective methane extraction can be crucial for improving the image of coal mining. This process enhances exploitation safety, reduces the negative impact on the environment, and can improve the economic condition of these enterprises.
In this context, knowledge of the future amounts of methane emissions, including its acquisition, may become the basis for making strategic decisions in the field of energy management both in the country and by mining enterprises.
Little research is devoted to the issue of predicting methane emissions from Polish mines. The problem of methane emissions in the atmosphere was studied by [
27]. Here, the authors focused on the prediction of methane emissions from a closed mine. In a study by [
28], the concept of predicting the amount of methane emitted from closed mines was presented. In study [
29], Kirchgessner et al. presented an equation based on the multi-linear regression technique between coalbed methane contents, coal productions, and mine emissions (with R
2 = 0.59). The form of the equation that they developed is a standard multi-linear function with a slope and intercept.
Thus far, no method has been developed to predict the amount of methane (ventilation methane emissions) released to the atmosphere from active mines or the amount of methane captured by methane drainage systems and emitted from these systems into the atmosphere when considering historical data or the emission trend.
Therefore, this paper presents a method for predicting the amount of methane (ventilation methane emissions) emitted into the atmosphere by Polish mines and captured by methane drainage systems. This method enabled the analysis that allowed for the forecast of methane emissions from these mines until 2025. Moreover, this forecast also takes into account the amount of methane captured by methane drainage systems and the amount emitted into the natural environment. The analysis was carried out based on the data on methane emissions from Polish coal mines between 1993 and 2018.
In order to predict gas emissions, statistical methods are most commonly used, including Autoregressive Integrated Moving Average (ARIMA) models for the time series analysis [
30,
31] and regression analysis [
32]. However, for the selected parameters related to methane emissions in the mining production process, the authors decided to use artificial neural networks. The existing literature failed to apply these networks to predict methane emissions into the atmosphere, especially from hard coal mines.
Despite the small number of studies covering the use of intelligent methods to predict emission phenomena, methods based on artificial intelligence should be utilized to a greater extent for this purpose.
The study discuses both the subject area and the developed research methodology. The analysis involved five parameters typical of methane emissions (coal output, total methane emissions, ventilation methane emissions, the amount of methane captured by methane drainage systems, and the amount of methane used) in individual years. Then, the parameters were referred to one ton of extracted coal. Correlations between these parameters were also determined for the analyzed period. Afterwards, a tool developed for and used in the analysis based on the artificial neural network model was discussed. The paper also presents the forecast results together with an error analysis and conclusions. Selected statistical methods were also used to analyze both the data and the findings.
3. Results and Discussion
Data sets presented in
Table 1 and
Table 2, characterizing coal output, methane emission volume, methane drainage, and methane utilization. They were divided into two subsets (due to the limited size of the data set): the training data set (80% of cases) and the test data set (20% of cases).
In order to predict absolute and relative values by 2025, networks consisting of a single hidden layer were used. The process of testing this network was carried out for the minimum number of neurons in the hidden layer, which was three.
Table 5 summarizes the structures of neural networks that obtained the highest correlation coefficients between actual and predicted quantities in the conducted training tests. During the optimization process of neural network parameters used for forecasting, various architectures were created, changing the number of neurons and studying various activation functions used in these networks. The network architectures presented in the paper turned out to be most advantageous (the highest values of the correlation coefficient) for individual studied variants.
As can be seen, for each of the studied parameters, networks with different structures obtained the best correlation coefficients.
The presented correlation coefficients for the training data set were at a satisfactory level, especially when taking into account the number of data adopted for the forecast (25 values determining the studied variables). Neural networks have special properties. This means that the more data there are, the better the network quality is and the more accurate the forecast will be. The lack of data on the amount of methane emitted by Polish hard coal mines before 1993 prevented the analysis of a larger data set.
The tests allowed the selection of neural networks (structure) that were used to carry out prognostic studies.
Based on the analyses, the predicted absolute and relative values were calculated (per ton of extracted coal) with regard to ventilation methane emissions, the amount of methane drainage, and the amount of methane emitted from methane drainage systems into the atmosphere by 2025. The time horizon of the forecast (ex-ante) covered the years 2019–2025.
Figure 13,
Figure 14,
Figure 15,
Figure 16,
Figure 17 and
Figure 18 present the actual and the calculated (by the neural network) absolute and relative values of ventilation methane emissions, the amount of methane drainage, and the amount of methane emitted from methane drainage systems into the atmosphere.
The findings show that the actual course of methane ventilation emissions was most accurately mapped (
Figure 13). The actual amount of methane drainage (
Figure 14) and the amount of methane emissions from methane drainage systems into the atmosphere were slightly less accurately mapped (
Figure 15).
As mentioned earlier, the amount of data used for the analysis had a significant impact on the results. Since the number of records used for the forecast was small and amounted to only 25, the ex-post forecast was made only from 2001.
Based on the results, it can also be stated that the predicted values of ventilation methane emissions, methane drainage, and methane emissions from methane drainage systems into the atmosphere were most often overstated for the lowest actual values and understated for the highest actual values. This was due to the approximation system based on which neural network models work.
In general, however, it can be said that the adopted architecture of the MLP network allowed the authors to accurately predict methane emissions into the atmosphere and methane drainage in the adopted time horizon. It seems reasonable to conduct further research to determine whether and how much the change in the forecast horizon will affect the accuracy of the calculations.
It is clear that, in the following years, a reduction in the amount of methane emitted into the environment should be expected (
Figure 13), and by 2021, a decrease in methane emissions from methane drainage systems will have been reported. In this case, an increase in this value after 2021 is disconcerting (
Figure 15). This slight predicted decrease in the amount of methane drainage in subsequent years is also not very optimistic (
Figure 14). In this regard, decisive actions should be taken to improve the situation.
In order to reduce methane emissions into the environment, it is necessary to improve the efficiency of methane drainage systems. The amount of methane captured by these installations should be increased, and its emission into the environment from these systems should be reduced. It is unacceptable that the captured methane (as an energy raw material with very good properties) should again enter the atmosphere. The results indicate that methane drainage systems need to be modernized and their efficiency needs to be improved by ensuring methane collection from these systems. Failure to meet these conditions may lead to a significant increase in methane emissions into the atmosphere after 2021.
On the other hand, the analysis of forecast results in the scope of studied quantities related to one ton of coal are not very optimistic either. In terms of methane emissions into the environment, these values will be slightly increasing (
Figure 16). The forecast regarding the amount of methane drainage per ton of extracted coal is also unsatisfactory, which shows only a slight decrease (
Figure 17).
The graphic dispersions of the actual and the predicted values of studied parameters are shown in
Figure 19 and
Figure 20.
When analyzing the data presented in
Figure 20 and
Figure 21, it can be seen that the results for methane emissions from methane drainage systems into the atmosphere per one ton of extracted coal showed the greatest dispersion. For this forecast, the amount of methane emissions showed the least accuracy.
Unfortunately, despite the attempts to search for networks with different configurations, no better results were obtained for this case.
In order to better visualize the results,
Figure 21 and
Figure 22 present histograms of the actual and the predicted values of studied parameters together with marked density functions.
Based on the results, it can be observed that, in many cases, we were dealing with the asymmetrical course of both the actual and the predicted values of studied parameters. Also, the determined density functions of real and predicted distributions showed certain differences, which was confirmed by the reported dispersion. Based on the histograms, the distribution of the values of studied parameters could be determined depending on the number of observations (in this case, the number of years in which these values occurred). It can also be seen that, when including the predicted values of studied parameters in these distributions, the range of these values was only slightly broadened. The predicted values most often coincided with the values reported in the studied years. However, they tended to concentrate more within the area of higher values of studied parameters (which was reflected in the shift in the density function of these distributions).
In addition, an error analysis was made between the actual values of studied parameters and their values obtained from the neural networks. The final error values for the studied parameters are summarized in
Table 6.
When examining the prediction errors determined in terms of absolute and relative values of ventilation methane emissions, methane drainage, and methane emissions from methane drainage systems into the atmosphere, they were found to be at an acceptable level.
The highest mean absolute percentage error (MAPE) error value was 9.9% for methane emissions from methane drainage systems into the atmosphere per one ton of extracted coal. The lowest MAPE error value was 3.8% for ventilation methane emissions.
In the case of root mean square error (RMSE) errors, the highest values were observed for the amount of methane drainage and the ventilation methane emissions from methane drainage systems.
It can therefore be claimed that, despite a relatively small amount of data, the results are satisfactory and allow the inference process to be carried out as to the direction of actions that can and should be taken in the future to reduce methane emissions into the natural environment and increase its economic use.
Based on the results, the proposed forecast, as with all kinds of forecasts, is subject to some uncertainty/inaccuracy. These inaccuracies also occur when predicting emissions of other greenhouse gases, e.g., carbon dioxide [
50] or greenhouse gases in total [
51]. Also, they result from the quality of input data and the tools used for analysis. However, more and more advanced systems for registering ventilation parameters are used, which means that these inaccuracies, especially in terms of input data, are becoming smaller. However, in the context of methane emission forecasting methods used thus far, the use of artificial neural networks seems fully justified, as the results obtained are most accurate.
In the previous publications [
29,
52,
53], methane emissions into mining excavations were specified, but no forecasts of atmospheric emissions or methane drainage were included.
In a study by [
53], a method to estimate methane emissions from hard coal mines in Poland is presented. This method is based on the algorithm shown in [
53] and involves the assumption that the methane emission index (EF) is calculated on the basis of coal output from methane mines and its total methane content. A similar subject is discussed by [
29]. All these studies concern the estimation of methane emissions taking into account "a priori" the volume of extraction in a given year.
In this context, the use of neural networks gives much greater opportunities to forecast methane emissions, taking into account a larger number of factors affecting this emission.
From the mining point of view, it seems reasonable to use the developed method to forecast methane and other gas or substance emissions (e.g., harmful dust) not only for the entire industry but also for individual mines. This approach would allow the development of emission reduction programs dedicated to specific enterprises.
The method presented in this article is universal and, based on real data, also allows for methane emission forecasts from both coal mines and other economic sectors, taking into consideration factors that affect the volume of this emission.
4. Conclusions
This paper presents the method for predicting the state of methane emissions from underground coal mines. Both artificial neural networks and selected elements of statistical analysis were used for this study. Their role was to process data on methane emissions in recent years to later obtain as much information and knowledge as possible with regard to the direction of changes in methane emissions from mining operations in recent years and to determine their forecast for the next few years.
The study utilized data on coal output, ventilation methane emissions, and the amount of methane emitted from the methane drainage system into the environment. The amount of emissions with regard to these factors reported in the past helps forecast the amount of methane emissions into the atmosphere and the amount of methane drainage for the future. However, the presented forecasting method fails to take into account changes in market dynamics, operational practices, government oversight/regulations, or mitigation technologies, which may affect the amount of methane emissions.
Based on the results, it can be stated that the adopted MLP neural network architectures allow the forecast of methane emissions into the atmosphere and the amount of methane drainage in the adopted time horizon with satisfactory accuracy. At the same time, forecast errors in the absolute and the relative values of methane ventilation emissions, the methane drainage amounts, and the methane emissions from methane drainage systems into the atmosphere were at an acceptable level. It can therefore be concluded that, despite the relatively small amount of data, the findings are satisfactory.
The forecast results indicate that the amount of methane emitted into the environment will decrease in subsequent years; however, the pace of these changes seems to be too slow.
Thus, it appears reasonable to increase the intensity of methane capture from both mining excavations and coal seams. From a technical point of view, this course of action is most justified. However, the amount of methane captured in the methane drainage process needs to be significantly reduced, as such situations should not occur in this process. Ultimately, methane emissions from methane drainage systems need to strive for zero.
A serious problem was reported in terms of safety and the chance for economic extraction of large amounts of methane. It is related to increasing methane emissions per ton of extracted coal. Deteriorating coal mining conditions increase the amount of this gas in the exploited seams. This was also confirmed by the distribution of gas emissions shown on the histograms. This information should be used to take measures to decrease methane emissions into the environment and increase its usage.
The following approach to solving the problem of methane emissions during the mining production process should ideally fit into the implementation of the concept of sustainable development economy. Further development of the mining industry in the era of European decarbonization must also take greater account of both social and ecological aspects. In the case of methane, this seems to be achievable because this gas is very attractive in terms of energy and ecology (clean fuel).
It is therefore indisputable that methane, as a high-energy gas, should not be emitted into the atmosphere but used for economic purposes. Therefore, it is necessary to increase the efficiency of methane capture by methane drainage installations and to use it for electricity and heat production. This energy can be used by the mines themselves, and its surpluses can be an additional source of income.
One of the aims of the presented work was to show how small amounts of methane are currently being used in the energy sector. However, it is completely incomprehensible to emit methane captured by methane drainage systems into the atmosphere. In this respect, it is necessary for the mining enterprises to take decisive actions, as there are technologies that allow the economic use of methane, such as cogeneration and trigeneration systems.
To sum up, the developed method and the obtained results can effectively support decisions made to decrease methane emissions into the atmosphere and increase the amount of methane utilized.
The neural networks and the statistical methods used for the analysis enabled the acquisition of a substantial amount of important information and knowledge in the field of methane emissions in the mining production process.
The authors of this article hope that the practical application of the findings will improve the image of underground mining and create new areas for its development.