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Article

Conveyor Belt Deviation Detection for Mineral Mining Applications Based on Attention Mechanism and Boundary Constraints

1
School of Electrical and Information Engineering, Anhui University of Technology, Ma’anshan 243002, China
2
Anhui Masteel Mining Resources Group Co., Ltd., Ma’anshan 243071, China
*
Author to whom correspondence should be addressed.
Sensors 2025, 25(22), 6945; https://doi.org/10.3390/s25226945 (registering DOI)
Submission received: 2 October 2025 / Revised: 5 November 2025 / Accepted: 11 November 2025 / Published: 13 November 2025
(This article belongs to the Section Industrial Sensors)

Abstract

To address the issue of material spillage and equipment wear caused by conveyor belt deviation in complex industrial scenarios, this study proposes a detection method based on an improved U-Net. The approach adopts U-Net as the backbone network, with a ResNet34 encoder to enhance feature extraction capability. At the skip connections, a Multi-scale Adaptive Guidance Attention (MASAG) module is embedded to strengthen the fusion of semantic and detailed features. In the loss function design, a boundary loss is incorporated to improve edge segmentation accuracy. Furthermore, the segmentation results are refined via edge detection and RANSAC regression, and a reference line is constructed based on the physical stability of rollers in the image to enable quantitative measurement of deviation. Experiments on a self-constructed dataset demonstrate that the proposed method achieves higher accuracy (99.77%) compared with the baseline U-Net (99.65%) and also surpasses other categories of approaches, including detection-based (YOLOv5s), anchor-point-based (UFLD), and segmentation-based approaches represented by SEU-Net and DeepLabV3+, thereby exhibiting strong robustness and real-time performance across diverse complex operating conditions. The results validate the effectiveness of this method in practical applications and provide a reliable technical pathway for the development of intelligent monitoring systems for mining conveyor belts.
Keywords: conveyor belt deviation; deep learning; semantic segmentation; attention mechanism conveyor belt deviation; deep learning; semantic segmentation; attention mechanism

Share and Cite

MDPI and ACS Style

Ma, L.; Han, J.; Dong, C.; Fang, T.; Liu, W.; He, X. Conveyor Belt Deviation Detection for Mineral Mining Applications Based on Attention Mechanism and Boundary Constraints. Sensors 2025, 25, 6945. https://doi.org/10.3390/s25226945

AMA Style

Ma L, Han J, Dong C, Fang T, Liu W, He X. Conveyor Belt Deviation Detection for Mineral Mining Applications Based on Attention Mechanism and Boundary Constraints. Sensors. 2025; 25(22):6945. https://doi.org/10.3390/s25226945

Chicago/Turabian Style

Ma, Long, Jiaming Han, Chong Dong, Ting Fang, Wensheng Liu, and Xianhua He. 2025. "Conveyor Belt Deviation Detection for Mineral Mining Applications Based on Attention Mechanism and Boundary Constraints" Sensors 25, no. 22: 6945. https://doi.org/10.3390/s25226945

APA Style

Ma, L., Han, J., Dong, C., Fang, T., Liu, W., & He, X. (2025). Conveyor Belt Deviation Detection for Mineral Mining Applications Based on Attention Mechanism and Boundary Constraints. Sensors, 25(22), 6945. https://doi.org/10.3390/s25226945

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