Visual Quantitative Characterization of External Corrosion in 3LPE Coated Pipes Based on Microwave Near-Field Reflectometry and Phase Unwrapping

Three-layer polyethylene (3LPE) coated steel pipelines are currently the preferred solution for global oil and gas transmission. However, external corrosion beneath the 3LPE coating poses a serious threat to pipeline operations. The pressing concern for pipeline safety and integrity involves non-destructive evaluation techniques for the non-invasive and quantitative interrogation of such defects. This study therefore explores linear frequency-sweeping microwave near-field non-destructive testing (NDT) techniques for imaging and evaluating the pitting corrosion beneath 3LPE coating. An improved branch-cut method is proposed for the high-precision phase unwrapping of the microwave phase image sequence, and its superiority over traditional methods in terms of accuracy and robustness is validated. A background subtraction method based on kernel density estimation (KDE) is presented to suppress the lift-off effect on the pipeline geometry. In addition, the principal-component-analysis-wavelet-based principal component extraction and fusion enhance the detection signal-to-noise ratio (SNR) and image contrast, while mitigating the annular artifacts around the corrosion. The experimental results demonstrate the feasibility of the proposed approach for the detection, imaging, and characterization of external corrosion beneath the 3LPE coating of pipelines.