Supramolecular Layer-by-Layer Assembly of 3D Multicomponent Nanostructures via Multivalent Molecular Recognition

Abstract

The supramolecular layer-by-layer assembly of 3D multicomponent nanostructures of nanoparticles is demonstrated. Nanoimprint lithography (NIL) was used as the patterning tool for making patterned β-cyclodextrin (CD) self-assembled monolayers (SAMs) and for the confinement of nanoparticles on the substrate. A densely packed and multilayered nanoparticle structure was created by alternating assembly steps of complementary guest- (Fc-SiO₂, 60 nm) and host-functionalized (CD-Au, 3 nm) nanoparticles. The effects induced by the order of the nanoparticle assembly steps, going from large to small and from small to large nanoparticles by using Fc-SiO₂, CD-Au, and CD-SiO₂ (350 nm) nanoparticles, were compared. AFM height profiles revealed that the specific supramolecular assembly of nanoparticles was self-limited, i.e. one nanoparticle layer per assembly step, allowing the control over the thickness of the supramolecular hybrid nanostructure by choosing the size of the nanoparticles, irrespective of the core material of the nanoparticles. The roughness of structure, observed by AFM imaging of the top layer, was directly influenced by the size and packing of the underlying nanoparticle layers.

1. Introduction

The assembly of three-dimensional composite nanomaterials has attracted a lot of interest owing to their fascinating optical, electrical and chemical properties that are different from the respective bulk materials [1–4], and to the need for the development of functional and miniaturized particle-based devices. The control over the lateral dimensions, thickness and composition of the nanomaterials at the nanometer range is particularly crucial. Several assembly techniques have been studied in order to direct nanoparticles into single or multicomponent 3D nanomaterials on surfaces. These are grouped in physical assembly techniques, e.g. convective assembly [5,6], spin coating [7], and spraying [8], and chemical assembly ones, e.g. electrostatic interactions [9–13], thiol-based self-assembly [14,15], supramolecular chemistry [16–18], and coordination chemistry [19]. These techniques are commonly combined with layer-by-layer (LbL) assembly schemes [20], which involve the alternating adsorption of species with complementary interacting groups to construct multilayered and/or multicomponent nanomaterials.

By combining assembly techniques with top-down lithography, nanostructures with accurate spatial confinement can be fabricated [21]. One of the most commonly used techniques is microcontact printing [22]. Hammond et al. demonstrated the selective fabrication of multilayered and multicomponent nanoparticle arrays on microcontact-printed surfaces via electrostatic LbL assembly, with the underlying polyelectrolyte layers as an adhesive [23,24]. Tsukruk et al. reported freely suspended polymeric monolayers with a metal nanoparticle intralayer fabricated by spin-assisted LbL assembly, which thus resulted in a nanocomposite membrane suitable for application in sensors [25]. Recently, our group reported the use of nanoimprint lithography (NIL) as a tool to pattern self-assembled monolayers (SAMs) and nanoparticles on silicon substrates, which allows patterning of 3D features [26]. An aminoalkylsilane monolayer was first formed on the uncovered regions of the NIL-patterned substrates, which resulted in selective attachment of carboxylate-functionalized polystyrene and silica nanoparticles onto the patterned surfaces by electrostatic interactions.

Supramolecular host-guest interactions, owing to their highly tunable binding strength and reversibility [27,28], have been exploited for the assembly of receptor-functionalized molecules and nanoparticles onto interfaces with molecular recognition abilities. Our group has introduced the concept of ‘molecular printboards’ [29], which are β-cyclodextrin (CD) SAMs on gold or silicon oxide substrates that possess supramolecular host properties [30,31]. By using adamantyl- or ferrocenyl-functionalized dendrimers as a noncovalent supramolecular glue [32,33], CD-functionalized gold (CD-Au) and silica (CD-SiO₂) nanoparticles were assembled onto CD SAMs [16,34]. Recently, we also reported ferrocenyl-functionalized silica (Fc-SiO₂) nanoparticles, which can be directly adsorbed onto molecular printboards via host-guest recognition [18]. All of these host- or guest- functionalized nanoparticle layers bind strongly at the interface owing to the formation of multivalent host-guest interactions [29].

Here, we describe the attachment of alternating host- and guest-functionalized nanoparticles onto NIL-patterned molecular printboards, using nanoparticles of different sizes and core materials. The aim is to further extend the supramolecular LbL methodology to the buildup of multicomponent hybrid (organic-metallic-inorganic) nanoobjects by using nanoparticles functionalized with supramolecular interaction motifs that allow specific adsorption onto surfaces with complementary recognition properties. Three types of nanoparticles of different sizes were used, i.e. CD-functionalized Au (CD-Au, d ∼3 nm), ferrocenyl-functionalized silica nanoparticles (Fc-SiO₂, d ∼60 nm), and CD-functionalized silica nanoparticles (CD-SiO₂, d ∼350 nm). Guest- and host-functionalized nanoparticles were alternatingly assembled in a LbL scheme. The effects of the order of the nanoparticle assembly steps, from large to small and from small to large nanoparticles, were compared.

2. Results and Discussion

The aim of this study was to chemically direct the assembly of different types of functionalized nanoparticles onto a patterned substrate, such that a submicron 3D architecture constructed from different materials is obtained. Scheme 1 illustrates the fabrication process of a NIL-patterned CD SAM. NIL was used as the patterning technique in order to allow the directed assembly onto the patterned CD SAM and to provide physical confinement for the assembly of nanoparticles onto the substrate. To fabricate a patterned substrate, a piranha-cleaned silicon substrate spin-coated with a 500 nm thick layer of PMMA was pressed against a hard stamp at high temperature to form patterned substrates with 3.5 μm wide polymer lines. The residual layer in the imprinted areas was removed sonicating the substrate in acetone for 30 s. The CD SAMs were subsequently formed on the native SiO₂ areas according to a previously described procedure [17].

Scheme 2 shows the preparation of multilayered and multicomponent nanostructures constructed from the LbL assembly of host- and guest-functionalized nanoparticles at NIL-patterned molecular printboards. Combinations of organic molecules and metallic and inorganic nanoparticles were used for the buildup of multilayered and multicomponent nanoparticle arrays, i.e., generation 1 adamantyl-functionalized poly(propyleneimine) dendrimers (G1-PPI-(Ad)₄), ferrocenyl-functionalized silica nanoparticles (Fc-SiO₂, d ∼60 nm), CD-functionalized gold (CD-Au, d ∼3 nm) and silica nanoparticles (CD-SiO₂, d ∼350 nm).

In order to demonstrate the suitability of supramolecular LbL assembly for the control over the thickness of a 3D nanostructure, a supramolecular LbL assembly of alternating host-and guest-functionalized nanoparticles on NIL-patterned CD SAMs was performed. The complementary Fc-SiO₂ (60 nm) and CD-Au (3 nm) were used as the specific guest-and host-functionalized building blocks to achieve an inorganic-metallic hybrid nanostructure at the molecular printboard with controllable height.

Figure 1A shows a typical image of the nanoparticle lines formed by the assembly of six bilayers of Fc-SiO₂ and CD-Au on a NIL-patterned CD SAM, as shown in Scheme 2A. For ease of imaging and height measurement, in all cases the polymer lines were removed in acetone using ultrasonication after completion of nanoparticle adsorption, unless stated otherwise. The hybrid nanostructures were constructed by first assembling Fc-SiO₂ onto NIL-patterned CD SAMs by capillary assisted assembly, followed by rinsing with pH 2 water. The complementary CD-Au nanoparticles were subsequently assembled onto the Fc-SiO₂ layer by dipping the substrate in a CD-Au nanoparticle suspension, followed by rinsing with HEPES buffer. The buildup of a multilayered structure was achieved subsequently by repeating these alternating assembly steps of Fc-SiO₂ and CD-Au. The resulting structure was densely packed. Only single layers of complementary nanoparticles were attached at each step, providing good specificity and control over the number of layers of nanoparticles.

Figure 1B shows the atomic force microscopy (AFM) height profiles of the nanostructures up to six bilayers. In the centers of the lines, the heights corresponded to the thicknesses expected from the numbers of bilayers. However, at the edges, the heights of the nanoparticle lines were higher, as observed before [17]. This is attributed to nonspecific attachment of nanoparticles at the NIL-imprinted polymer line patterns during the assembly steps. Figure 1C shows the linear relationship of the thickness of the nanostructure (taken at the center of the nanoparticle lines) as a function of the number of bilayers of alternating host-and guest-functionalized nanoparticles. The average roughness of the nanostructures (taken at the center of the nanoparticle lines), defined as the height variation on the surface of the nanoparticle lines, was in the range of 17–32 nm irrespective of the number of bilayers.

Figure 2 shows the sequential buildup of multilayered and multicomponent nanoparticle arrays with increasing nanoparticle sizes (Scheme 2B). The layer of G1-PPI-(Ad)₄ on NIL-patterned CD SAMs was prepared by immersing the substrate in an aqueous solution of G1-PPI-(Ad)₄ for 30 min, followed by rinsing with 10 mM aqueous CD at pH 2 and Milli-Q water. As shown in Figure 2A, CD-Au nanoparticles were subsequently adsorbed onto the substrate via specific multivalent host-guest interactions to G1-PPI-(Ad)₄. Complementary guest-functionalized Fc-SiO₂ nanoparticles were attached to the CD-Au nanoparticle layer (on a separate sample) by capillary assisted assembly [17], forming a hybrid nanostructure at the surface (Figure 2B). Further growth of the nanostructure was achieved by adsorption of CD-SiO₂ of 350 nm (Figure 2C).

The assembly of G1-PPI-(Ad)₄ and CD-Au nanoparticles resulted in an average cross-section height of 4–5 nm [Figure 2A and 2D (i)]. The height corresponds well to the summed sizes of the Au-CD and the CD SAM underneath [35]. The apparent absence of a contribution of G1-PPI-(Ad)₄ to the AFM height is attributed to flattening of the dendrimer upon interaction with the CD SAM [36]. The sequential deposition of Fc-SiO₂ resulted in an average thickness of ∼65 nm [Figure 2D (ii)], except at the edges of the structures, where a few spikes higher than 100 nm can be seen, which is attributed to nonspecifically adsorbed nanoparticles along the polymer edges during assembly. Subsequent adsorption of CD-SiO₂ of 350 nm led to a total height of about 450 nm [Figure 2D (iii)]. All nanostructures show good packing density, but order is lacking. Their resultant cross-sectional height profiles correspond well to the accumulated diameters of the deposited nanoparticles. This indicates that the control over the thickness of the supramolecular hybrid nanostructure can be obtained by choosing the sizes of the nanoparticles, irrespective of their core material.

In order to demonstrate the flexibility of building up nanostructures by supramolecular host-guest chemistry, the multilayer stack was reversed, i.e. with decreasing nanoparticle size (Scheme 2C). Onto a NIL-patterned CD SAM, G1-PPI-(Ad)₄ and 350 nm CD-SiO₂ (Figure 3A) were adsorbed first, followed by Fc-SiO₂ (Figure 3B). In contrast to Figure 2C, the CD-SiO₂ layer assembled on the flat areas between the NIL patterns displayed nearly hexagonal close packing. In the subsequent assembly step, Fc-SiO₂ nanoparticles were densely but unorderedly attached on the surface of CD-SiO₂. The height profiles after each assembly step correspond well to the summed diameters of the assembled nanoparticles, i.e., 380 nm and 480 nm for the first and second layers, respectively. The further assembly of CD-Au on the Fc-SiO₂ layer is not shown here as the increase in height was too small to be observed by SEM.

When comparing the height profiles of Figure 2D and Figure 3C, the roughness and the order of these nanostructures appear to be different. The roughness of the samples was measured by AFM. The measured ‘roughness’ is influenced by different factors, e.g. the sharpness of the AFM tip, the packing density of the nanoparticle array, and the size of the underlying nanoparticles. Here, the first two factors can be excluded as the same AFM tip was used throughout these experiments and the adsorption conditions were standardized. Hence, the roughness of the nanostructures was attributed to the roughness of the underlying layer. For instance, the sequential assembly of Fc-SiO₂ and CD-SiO₂ nanoparticles on top of CD-Au (Scheme 2B) resulted in roughnesses of 17 nm and 46 nm, respectively. The size of CD-Au is 20 times smaller than of Fc-SiO₂, hence the roughness of the CD-Au nanoparticle layer (∼1.4 nm) is almost negligible compared to the Fc-SiO₂ layer. Thus, the Fc-SiO₂ were assembled onto these smaller nanoparticles as if on a flat surface. Consequently, the roughness of the Fc-SiO₂ layer has not been affected by the underlying CD-Au nanoparticle layer and is only affected by the packing of the Fc-SiO₂ nanoparticles themselves. However, in the subsequent assembly step of CD-SiO₂, the roughness inherited from the preassembled Fc-SiO₂ layer induced a rougher surface (46 nm) upon adsorption of CD-SiO₂. This has also affected the packing of the CD-SiO₂ layer, which was dense but without order, in contrast to the better order and smaller roughness for CD-SiO₂ directly assembled on a dendrimer-covered CD SAM (15 nm). Similarly, the roughness of Fc-SiO₂ adsorbed onto CD-SiO₂ (63 nm) was a lot higher than when adsorbed onto the nearly flat CD-Au (17 nm).

3. Conclusions

By combining top-down nanoimprint lithography and bottom-up supramolecular layer-by-layer assembly, multicomponent and multilayered nanoparticle arrays have been created. NIL provides confinement in x and y directions to the nanostructure, while supramolecular LbL assembly provides control over of the height of the nanostructures in the nanometer range. The flexibility of the supramolecular LbL scheme has been verified by the buildup of (sub-micron) multilayered and multicomponent nanoparticle nanostructures independent of core material and size. Thus, the combination of NIL and supramolecular chemistry in building up nanostructures is a powerful combination for fabricating complex nanoparticle arrays, where tunable surface and core material properties are of high importance.

4. Experimental Section

Materials

CD heptamine [30] and generation 1 adamantyl-functionalized poly(propyleneimine) dendrimer (G1-PPI-(Ad)₄) [32] were synthesized as described before. CD-functionalized Au (CD-Au, d ∼3 nm), CD-functionalized silica nanoparticles (CD-SiO₂, d ∼350 nm), and ferrocenyl-functionalized silica nanoparticles (Fc-SiO₂, d ∼60 nm) were prepared as described previously [16,18,34,37]. Milli-Q water with a resistivity greater than 18 MΩ·cm was used in all experiments.

Substrate and monolayer preparation

Silicon substrates were cleaned by immersion in piranha solution (3:1 conc. H₂SO₄ and 33% H₂O₂) for 15 min to form a SiO₂ layer on the surface. Warning! piranha solution should be handled with great caution – it can detonate unexpectedly. The substrates were then sonicated in Milli-Q water and ethanol for 1 min, and dried with N₂. CD SAMs were obtained according to a published procedure [18, 31]. In brief, the substrates were functionalized by gas-phase evaporation with N-[3-(trimethoxy-silyl)propyl]ethylenediamine in a desiccator under vacuum. Transformation of the amino-terminated SAMs to isothiocyanate-bearing layers was accomplished by exposure to an ethanol solution of 1,4-phenylene diisothiocyanate at 50 °C for 2 h. CD SAMs were finally obtained by reaction of the isothiocyanate-terminated monolayer with CD heptamine in pH 7.5 water, at 50 °C for 2 h.

Nanoparticle Assembly

The assembly of a layer of Au nanoparticles was performed by first dipping a CD substrate in a 0.1 mM aqueous solution of G1-PPI-(Ad)₄ in 10 mM CD, pH 2, followed by dipping in a solution of CD-Au (5.8 μM in CD functionality) nanoparticles in HEPES buffer (pH 7.0). After each adsorption step, the substrate was rinsed with the corresponding buffer solution to remove any physisorbed material. The adsorptions of Fc-SiO₂ and CD-SiO₂ onto a CD SAM and pre-adsorbed G1-PPI-(Ad)₄ at a CD SAM, respectively, were performed by vertically withdrawing the substrate from a 0.2 wt% nanoparticle suspension at a constant speed of 0.1 μm/s [17]. The substrate layer was then ultrasonicated for 20 s, rinsed with pH 2 water, and Milli-Q water, and gently blown dry with N₂.

Nanoimprint Lithography (NIL)

Silicon stamps were made by photolithography followed by reactive ion etching (RIE, Elektrotech Twin system PF 340). A stamp consisted of 3.5 μm lines at 7.5 μm period with a height of 500 nm. A 500 nm thick layer of PMMA was spin-coated on a piranha-cleaned silicon substrate. Stamp and substrate were put in contact and a pressure of 40 bar was applied at a temperature of 180 °C using a hydraulic press (Specac). The residual layer was removed by dipping the samples in acetone for 30 s.

Scanning electron microscopy (SEM)

All SEM images were taken with a HR-LEO 1550 FEF SEM.

Atomic force microscopy (AFM)

AFM measurements were carried out with a Dimension D3100 using a NanoScope IVa controller equipped with a hybrid 153 scanner (Veeco / Digital Instruments (DI), Santa Barbara, CA) under ambient conditions. Silicon cantilevers from Nanosensors (Nanosensors, Wetzlar, Germany) were used for intermittent contact (tapping) mode operation.