Investigation on Microstructure and Properties of Duplex Stainless Steel Welds by Underwater Laser Welding with Different Shielding Gas
Abstract
:1. Introduction
2. Experimental Procedure
2.1. Equipment and Materials
2.2. Welding Process
2.3. Electrochemical Corrosion Tests
3. Results and Discussion
3.1. Microstructural Characterization
3.2. Mechanical Performance Testing
- The ferrite and austenite in the BM are banded along the rolling direction, whereas the ferrite and austenite in the WM and HAZ are interlaced with different directions, and the grain boundaries are increased, which can lock the dislocation and strengthen the joint;
- The atoms of Cr, Mo and Ni in the weld metal can be remelted at a high temperature, which can replace Fe atoms in the lattice and disturb the original lattice arrangement, and can also make dislocation movement difficult and strengthen the joint. As in HSLA steel, the addition of Mn and other alloying elements, such as copper (Cu), titanium (TI) and vanadium (V), both provide strengthening and an obtain ideal microstructure [26,27];
- The nitrogen atoms in the shielding gas are intercalated into the lattice in the form of an interstitial solid solution. The strengthening effect of the interstitial solid solution is more obvious than that of the replacement solid solution. The nitrogen atoms are mainly concentrated in the austenite phase and directly strengthen the austenite. Therefore, the strength performance of WM is better than that of BM.
3.3. Charpy V-Notch Impact Tests
3.4. Hardness Tests
3.5. Potentiodynamic Polarization
4. Conclusions
- The addition of nitrogen in the shielding gas can increase the austenite content in the weld zone to approximately 51.6% higher than that of pure argon (the nitrogen shielded is 51.6%, the pure argon shielded is 32.2%), but the transformation type of the ferrite–austenite is not affected significantly;
- The increase in nitrogen content in the shielding gas does not affect the strength of the joint, and the base metal is still the weakest part of the joint;
- The evaporation loss of nitrogen in the weld pool means that it is easy to form harmful phases, such as an Fe-Cr intermetallic compound in the weld, which is not conducive to the impact toughness of the weld;
- The addition of nitrogen in the shielding gas is beneficial to austenite regeneration during solidification. The pitting corrosion resistance of the four kinds of welds is not as good as that of base metal; The heat affected zone has poor corrosion resistance. The weld with pure nitrogen protection has the highest Et value and the best corrosion resistance;
- There is a carbon-poor ferrite band near the fusion line in the HAZ. Due to the fact that the solubility of nitrogen in ferrite decreases rapidly with the decrease in temperature, the supersaturated nitrogen combines with chromium to form chromium nitride precipitation. The precipitation of Cr2N results in partial Cr depletion, which is the main reason for the weak pitting resistance of HAZ.
Author Contributions
Funding
Conflicts of Interest
References
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Parameter (Unit) | Value |
---|---|
Rated power (W) | 6000 |
Wavelength (nm) | 1075–1085 |
Divergence angle (Rad) | <0.1 |
Operation mode | Continuous wave |
Fiber core diameter (μm) | 100 |
Materials | C | Si | Mn | P | S | Cr | Ni | Mo | N | Cu | Co | Nb |
---|---|---|---|---|---|---|---|---|---|---|---|---|
Base metal | 0.023 | 0.59 | 4.9 | 0.0199 | 0.001 | 21.5 | 1.62 | 0.26 | 0.21 | 0.24 | 0.025 | - |
Filler metal | 0.012 | 0.35 | 1.59 | 0.015 | 0.001 | 22.56 | 8.62 | 3.05 | 0.15 | 0.06 | 0.049 | 0.002 |
Tensile Strength (MPa) | Yield Strength (MPa) | Elongation (%) | Hardness HB | Impact (J) | Ferrite Content (%) | ||
---|---|---|---|---|---|---|---|
25 °C | 130 °C | 25 °C | 130 °C | ||||
703 | 602 | 453 | 371 | 49 | 207 | 98 | 56.5 |
Specimen No. | Layers | Focal Spot Diameter (mm) | Wire Speed (m/min) | Laser Power (kW) | Speed (m/min) | Shielding Gas and Flow Rate (L/min) |
---|---|---|---|---|---|---|
A | Root | 5 | 3.2 | 5000 | 0.6 | Pure Ar, 25 |
Filling/finishing | 5 | 2.6 | 5000 | 0.6 | ||
B | Root | 5 | 3.2 | 5000 | 0.6 | 90%Ar + 10%N2, 25 |
Filling/finishing | 5 | 2.6 | 5000 | 0.6 | ||
C | Root | 5 | 3.2 | 5000 | 0.6 | 50%N2 + 50%Ar, 25 |
Filling/finishing | 5 | 2.6 | 5000 | 0.6 | ||
D | Root | 5 | 3.2 | 5000 | 0.6 | Pure N2, 25 |
Filling/finishing | 5 | 2.6 | 5000 | 0.6 |
No. | Tensile Strength Rm/MPa | Yield Strength Rp0.2/MPa | Elongation/% | Fracture Location |
---|---|---|---|---|
A | 749 | 589 | 28.5 | BM |
B | 721 | 581 | 30.5 | BM |
C | 747 | 592 | 26 | BM |
D | 748 | 586 | 26.5 | BM |
BM | 766 | 608 | 32.5 | BM |
Weld | Points | Fe | Cr | Ni | Mn | Mo | Si |
---|---|---|---|---|---|---|---|
A | 1 | 65.494 | 22.793 | 7.332 | 2.448 | 1.056 | 0.877 |
2 | 67.624 | 21.552 | 4.156 | 3.889 | 0.828 | 1.951 | |
B | 1 | 66.004 | 22.154 | 7.296 | 3.058 | 0.513 | 0.975 |
2 | 67.786 | 21.364 | 4.514 | 3.891 | 1.447 | 0.998 | |
C | 1 | 64.691 | 23.269 | 6.803 | 3.043 | 0.293 | 1.901 |
2 | 66.826 | 22.416 | 3.115 | 4.168 | 1.096 | 2.379 | |
D | 1 | 64.574 | 23.763 | 6.771 | 2.448 | 0.785 | 1.692 |
2 | 67.872 | 22.310 | 3.350 | 4.196 | 1.048 | 1.224 |
Shielding Gas | Icorr μA/cm2 | Ecorr mVSCE | ip μA/cm2 | Et mVSCE | Et − Ef mV |
---|---|---|---|---|---|
A | 151 | 3297 | 52 | 357 | 528 |
B | 145 | 3056 | 50 | 348 | 521 |
C | 74 | 2756 | 36 | 799 | 1002 |
D | 68 | 2731 | 33 | 847 | 1010 |
BM | 67 | 2689 | 34 | 824 | 919 |
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Wang, K.; Shao, C.; Jiao, X.; Zhu, J.; Cai, Z.; Li, C. Investigation on Microstructure and Properties of Duplex Stainless Steel Welds by Underwater Laser Welding with Different Shielding Gas. Materials 2021, 14, 4774. https://doi.org/10.3390/ma14174774
Wang K, Shao C, Jiao X, Zhu J, Cai Z, Li C. Investigation on Microstructure and Properties of Duplex Stainless Steel Welds by Underwater Laser Welding with Different Shielding Gas. Materials. 2021; 14(17):4774. https://doi.org/10.3390/ma14174774
Chicago/Turabian StyleWang, Kai, Changlei Shao, Xiangdong Jiao, Jialei Zhu, Zhihai Cai, and Congwei Li. 2021. "Investigation on Microstructure and Properties of Duplex Stainless Steel Welds by Underwater Laser Welding with Different Shielding Gas" Materials 14, no. 17: 4774. https://doi.org/10.3390/ma14174774
APA StyleWang, K., Shao, C., Jiao, X., Zhu, J., Cai, Z., & Li, C. (2021). Investigation on Microstructure and Properties of Duplex Stainless Steel Welds by Underwater Laser Welding with Different Shielding Gas. Materials, 14(17), 4774. https://doi.org/10.3390/ma14174774