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The loss of quality of wolframite concentrates determines the need to improve their processing method that ensures maximum conversion of tungsten into water-soluble wolframate and a reduction in water-soluble impurities. The results of thermodynamic modeling of the sintering of wolframite concentrate with sodium and potassium carbonates indicate a greater efficiency of K₂CO₃: The reagent consumption required for complete conversion of tungsten into solution decreases from 170% from stoichiometric sintering with Na₂CO₃ to 110% for K₂CO₃, as well as the proportion of soluble silicates up to 0.1%. In addition, sintering with K₂CO₃ is accompanied by the formation of compounds with a higher melting point, preventing melting and coating formation during the process. Mathematical sintering models were obtained by the method of probabilistically deterministic planning of this experiment. Optimal parameters have been determined: The extraction of tungsten into a solution of more than 95% is achieved by sintering with K₂CO₃ in an amount of 105–110% according to the stoichiometric requirements for the formation of K₂WO₄, K₂MoO₄, and K₂SO₄ at temperatures of 1073–1123 K for 100–120 min. Pilot tests have confirmed the effectiveness of the process. The possibility of sintering a cinder of wolframite concentrate with K₂CO₃ without the introduction of recycled materials has been established. Sintering under optimal conditions ensures the transition of tungsten to water-soluble tungstate by 97.5%. Full article

The recovery and recycling of metals that generate toxic ions in the environment is of particular importance, especially when these are tungsten and, in particular, thorium. The radioactive element thorium has unexpectedly accessible domestic applications (filaments of light bulbs and electronic tubes, welding electrodes, and working alloys containing aluminum and magnesium), which lead to its appearance in electrical and electronic waste from municipal waste management platforms. The current paper proposes the simultaneous recovery of waste containing tungsten and thorium from welding electrodes. Simultaneous recovery is achieved by applying a hybrid membrane electrolysis technology coupled with nanofiltration. An electrolysis cell with sulphonated polyether–ether–ketone membranes (sPEEK) and a nanofiltration module with chitosan–polypropylene membranes (C–PHF–M) are used to carry out the hybrid process. The analysis of welding electrodes led to a composition of W (tungsten) 89.4%; Th 7.1%; O₂ 2.5%; and Al 1.1%. Thus, the parameters of the electrolysis process were chosen according to the speciation of the three metals suggested by the superimposed Pourbaix diagrams. At a constant potential of 20.0 V and an electrolysis current of 1.0 A, the pH is varied and the possible composition of the solution in the anodic workspace is analyzed. Favorable conditions for both electrolysis and nanofiltration were obtained at pH from 6 to 9, when the soluble tungstate ion, the aluminum hydroxide, and solid thorium dioxide were formed. Through the first nanofiltration, the tungstate ion is obtained in the permeate, and thorium dioxide and aluminum hydroxide in the concentrate. By adding a pH 13 solution over the two precipitates, the aluminum is solubilized as sodium aluminate, which will be found after the second nanofiltration in the permeate, with the thorium dioxide remaining integrally (within an error of ±0.1 ppm) on the C–PHF–M membrane. Full article