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Keywords = whole lifecycle digital twin

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24 pages, 4765 KiB  
Article
Systematic Digital Twin-Based Development Approach for Holistic Sustainable Electric Traction Motors
by Johannes Scholz, Nicolaus Klein, Florian Kößler and Jürgen Fleischer
Sustainability 2025, 17(6), 2518; https://doi.org/10.3390/su17062518 - 13 Mar 2025
Viewed by 658
Abstract
Sustainability is a key challenge today. The high emission impact of the mobility sector requires a shift from internal combustion engines to electric traction motors. In order to improve sustainability holistically, the entire lifecycle from raw materials, manufacturing, use and end-of-life must be [...] Read more.
Sustainability is a key challenge today. The high emission impact of the mobility sector requires a shift from internal combustion engines to electric traction motors. In order to improve sustainability holistically, the entire lifecycle from raw materials, manufacturing, use and end-of-life must be considered during development. Although a lot can be carried out to influence sustainability during the development phase, knowledge about the product is still very limited. Considering the main lifecycle stages already during the development phase requires a systematic development approach. Furthermore, integrating data from previous product generations is required. Generating a digital twin which collects data over the lifecycle is a useful tool which enables the prediction of evaluation criteria for the lifecycle stages. However, when using the digital twin, a suitable description model needs to be generated. A cross-lifecycle evaluation model based on Life Cycle Costing (LCC) and Life Cycle Assessment (LCA) was used to evaluate sustainability throughout the whole lifecycle. Information for evaluation was generated using a cross-lifecycle modeling approach, which enabled the combination of different lifecycle perspectives during development. To show the potential of evaluating different solutions from different perspectives, the methodology was demonstrated with a lightweight rotor of an electric traction motor. The great potential of the process model is shown. Full article
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27 pages, 4033 KiB  
Review
Digital Technologies and Circular Economy in the Construction Sector: A Review of Lifecycle Applications, Integrations, Potential, and Limitations
by Cagla Keles, Fernanda Cruz Rios and Simi Hoque
Buildings 2025, 15(4), 553; https://doi.org/10.3390/buildings15040553 - 12 Feb 2025
Cited by 2 | Viewed by 3453
Abstract
The circular economy implementation in the built environment is hindered by the complexity of CE strategies and unique nature of the construction industry. Digital technologies have been explored as promising solutions to aid decision making and enable circular solutions in the architecture, engineering, [...] Read more.
The circular economy implementation in the built environment is hindered by the complexity of CE strategies and unique nature of the construction industry. Digital technologies have been explored as promising solutions to aid decision making and enable circular solutions in the architecture, engineering, and construction sector. The literature on both circular economy and digital technology fields has grown exponentially in the past few years, and there is a need for a comprehensive review of the state-of-the-art applications, integrations, potential, and limitations of digital technologies in the circular economy context. Through a systematic literature review, this study identified ten key digital technologies to enable circularity in the building sector: building information modeling, spatial data acquisition, artificial intelligence and machine learning, Internet of Things, blockchain, digital twin, augmented and virtual realities, digital platform/marketplace, material passports, and additive manufacturing and digital fabrication. In this study, we review current applications, discuss their integrations, match digital technology opportunities with circular economy barriers, and map the digital technologies applications along a building’s lifecycle. Blockchain and material passport technologies demonstrated potential to enable circular economy strategies throughout the whole building’s lifecycle, but their application remains limited in the construction industry. Building information modeling was found to be at the core of most technological integrations, but more research is needed to understand the impact of such integrations in supporting circular economy policies, standards, and assessment methods. Finally, collaborative research efforts are needed to unveil the risks of digitalization in the built environment, including risks concerning privacy and cybersecurity. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
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21 pages, 941 KiB  
Article
A Comprehensive Security Architecture for Information Management throughout the Lifecycle of IoT Products
by Narges Yousefnezhad, Avleen Malhi, Tuomas Keyriläinen and Kary Främling
Sensors 2023, 23(6), 3236; https://doi.org/10.3390/s23063236 - 18 Mar 2023
Cited by 8 | Viewed by 3658
Abstract
The Internet of things (IoT) is expected to have an impact on business and the world at large in a way comparable to the Internet itself. An IoT product is a physical product with an associated virtual counterpart connected to the internet with [...] Read more.
The Internet of things (IoT) is expected to have an impact on business and the world at large in a way comparable to the Internet itself. An IoT product is a physical product with an associated virtual counterpart connected to the internet with computational as well as communication capabilities. The possibility to collect information from internet-connected products and sensors gives unprecedented possibilities to improve and optimize product use and maintenance. Virtual counterpart and digital twin (DT) concepts have been proposed as a solution for providing the necessary information management throughout the whole product lifecycle, which we here call product lifecycle information management (PLIM). Security in these systems is imperative due to the multiple ways in which opponents can attack the system during the whole lifecycle of an IoT product. To address this need, the current study proposes a security architecture for the IoT, taking into particular consideration the requirements of PLIM. The security architecture has been designed for the Open Messaging Interface (O-MI) and Open Data Format (O-DF) standards for the IoT and product lifecycle management (PLM) but it is also applicable to other IoT and PLIM architectures. The proposed security architecture is capable of hindering unauthorized access to information and restricts access levels based on user roles and permissions. Based on our findings, the proposed security architecture is the first security model for PLIM to integrate and coordinate the IoT ecosystem, by dividing the security approaches into two domains: user client and product domain. The security architecture has been deployed in smart city use cases in three different European cities, Helsinki, Lyon, and Brussels, to validate the security metrics in the proposed approach. Our analysis shows that the proposed security architecture can easily integrate the security requirements of both clients and products providing solutions for them as demonstrated in the implemented use cases. Full article
(This article belongs to the Section Internet of Things)
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15 pages, 3056 KiB  
Article
SWLC-DT: An Architecture for Ship Whole Life Cycle Digital Twin Based on Vertical–Horizontal Design
by Wei Xiao, Ming He, Zhengxian Wei and Nianbin Wang
Machines 2022, 10(11), 998; https://doi.org/10.3390/machines10110998 - 30 Oct 2022
Cited by 7 | Viewed by 3579
Abstract
With the development of IoT technology, the digital twin has been applied in many fields. It is the key to realizing the integration of physical information space and an effective means for intelligent upgrading of products, providing a novel idea for the whole [...] Read more.
With the development of IoT technology, the digital twin has been applied in many fields. It is the key to realizing the integration of physical information space and an effective means for intelligent upgrading of products, providing a novel idea for the whole life cycle management of complex products. As a pillar industry at the national strategic level, the shipbuilding industry is in the stage of informatization transformation and upgrading and needs to improve its own competitiveness. The ship whole life cycle includes design, construction, operation, and maintenance, as well as scrapping and recycling, but each stage has a certain independence, which makes it prone to the problem of information islands. However, the current research on the product full lifecycle digital twin has not yet considered the impact of historical data of successive generation products on each stage of the current product lifecycle. To address the above issues, this paper firstly proposes the vertical–horizontal design idea from the perspective of the product whole life cycle and combining historical experience (vertical) with real-time data (horizontal) to realize the construction and evolution of digital twin models at all stages of the life cycle. Then, on the basis of the vertical–horizontal design idea, a framework for the ship whole life cycle digital twin is proposed. Finally, the operation mechanism of the framework is elaborated from the four stages of the ship life cycle, with a view to providing a reference for the transformation and upgrading of the future ship industry. Full article
(This article belongs to the Special Issue Digital Twin Applications in Smart Manufacturing)
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5 pages, 4202 KiB  
Proceeding Paper
Risk-Informed Digital Twin (RDT) for the Decarbonization of the Built Environment: The Australian Residential Context
by Gloria Pignatta and Umberto Alibrandi
Environ. Sci. Proc. 2021, 12(1), 10; https://doi.org/10.3390/environsciproc2021012010 - 21 Feb 2022
Cited by 1 | Viewed by 2080
Abstract
Urban communities are complex systems. According to the holistic perspective of the systems thinking theory, the “whole is not the sum of its parts, but rather is a product of the parts’ interactions”. This systems-thinking approach is commonly applied to analyse urban systems [...] Read more.
Urban communities are complex systems. According to the holistic perspective of the systems thinking theory, the “whole is not the sum of its parts, but rather is a product of the parts’ interactions”. This systems-thinking approach is commonly applied to analyse urban systems and developments. This study introduces the Risk-informed Digital Building Twin (RDBT) based on the Risk-informed Digital Twin (RDT), a novel digitalization technology incorporating an integrated multi-dimensional multi-stakeholders decision-making system under uncertainty. In the RDBT, energy-efficient, resilient, and sustainable systems/subsystems of civil engineering can be considered at the scale of the single building to assess different needs. Monitored data are critical to performing comprehensive near real-time lifecycle holistic analyses through the framework of Sustainable and Resilient Based Engineering. An apartment building located in Sydney, Australia, has been selected for future deployment of the RDBT. Full article
(This article belongs to the Proceedings of The 3rd Built Environment Research Forum)
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17 pages, 2418 KiB  
Article
When Digital Twin Meets Network Softwarization in the Industrial IoT: Real-Time Requirements Case Study
by Mehdi Kherbache, Moufida Maimour and Eric Rondeau
Sensors 2021, 21(24), 8194; https://doi.org/10.3390/s21248194 - 8 Dec 2021
Cited by 29 | Viewed by 5454
Abstract
The Industrial Internet of Things (IIoT) is known to be a complex system because of its severe constraints as it controls critical applications. It is difficult to manage such networks and keep control of all the variables impacting their operation during their whole [...] Read more.
The Industrial Internet of Things (IIoT) is known to be a complex system because of its severe constraints as it controls critical applications. It is difficult to manage such networks and keep control of all the variables impacting their operation during their whole lifecycle. Meanwhile, Digital Twinning technology has been increasingly used to optimize the performances of industrial systems and has been ranked as one of the top ten most promising technological trends in the next decade. Many Digital Twins of industrial systems exist nowadays but only few are destined to networks. In this paper, we propose a holistic digital twinning architecture for the IIoT where the network is integrated along with the other industrial components of the system. To do so, the concept of Network Digital Twin is introduced. The main motivation is to permit a closed-loop network management across the whole network lifecycle, from the design to the service phase. Our architecture leverages the Software Defined Networking (SDN) paradigm as an expression of network softwarization. Mainly, the SDN controller allows for setting up the connection between each Digital Twin of the industrial system and its physical counterpart. We validate the feasibility of the proposed architecture in the process of choosing the most suitable communication mechanism that satisfies the real-time requirements of a Flexible Production System. Full article
(This article belongs to the Special Issue Intelligent Control and Digital Twins for Industry 4.0)
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24 pages, 9114 KiB  
Article
Methodology and Tools for Digital Twin Management—The FA3ST Approach
by Ljiljana Stojanovic, Thomas Usländer, Friedrich Volz, Christian Weißenbacher, Jens Müller, Michael Jacoby and Tino Bischoff
IoT 2021, 2(4), 717-740; https://doi.org/10.3390/iot2040036 - 26 Nov 2021
Cited by 40 | Viewed by 9192
Abstract
The concept of digital twins (DT) has already been discussed some decades ago. Digital representations of physical assets are key components in industrial applications as they are the basis for decision making. What is new is the conceptual approach to consider DT as [...] Read more.
The concept of digital twins (DT) has already been discussed some decades ago. Digital representations of physical assets are key components in industrial applications as they are the basis for decision making. What is new is the conceptual approach to consider DT as well-defined software entities themselves that follow the whole lifecycle of their physical counterparts from the engineering, operation up to the discharge, and hence, have their own type description, identity, and lifecycle. This paper elaborates on this idea and argues the need for systematic DT engineering and management. After a conceptual description of DT, the paper proposes a DT lifecycle model and presents methodologies and tools for DT management, also in the context of Industrie 4.0 concepts, such as the asset administration shell (AAS), the international data spaces (IDS), and IEC standards (such as OPC UA and AML). As a tool example for the support of DT engineering and management, the Fraunhofer-advanced AAS tools for digital twins (FA3ST) are presented in more detail. Full article
(This article belongs to the Special Issue Industrial IoT as IT and OT Convergence: Challenges and Opportunities)
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