Search Results (5)

The production of wood chips can be achieved using different types of wood chippers whose productivity can be influenced by many factors including proper knife management. Research was conducted to determine the productivity of the new Diamant chipper in chipping air-dried tops stacked at a roadside landing and to compare the efficiency of dry sharpening and wet sharpening in restoring chipper productivity, the time required by dry sharpening with that of knife replacement, and the cost of dry sharpening to knife change in real-life conditions. To clearly define the influence of knife management, a model of the effect of knife wear on chipper productivity was produced. Analysis of variance was used to check the significance of any differences in chipping and total time consumption per cycle. Multiple regression was used to express the relationship between chipping time consumption per cycle and the cumulated mass processed by a set of knives—the latter taken as an indicator of knife wear. The study lasted 10 full workdays, included a total of 136 truckloads or 3560 t of fresh wood chips (or green tons = gt), and resulted in the average productivity of 59.0 gt per productive chipping hour (excluding all delays) or 39.4 gt per machine scheduled hour (including all delays). Delays represented 37% of total worksite time. Knife management (dry sharpening or change) accounted for 30% of the total delay time due to raw material contamination. Dry sharpening took 30% less time than a full knife change. As wear accumulated and knives lost their edge, the chipping time per cycle increased from 25 in the first cycle (full truck load) to 38 min in the third cycle. The presented study offers robust productivity figures, together with a reliable estimate of the productivity losses caused by knife wear, and could help improve knife management in order to increase chipper productivity as well as reduce unnecessary delays. Full article

Grinding is a finishing process for high precision, high surface quality parts, and hard materials, including tool fabrication and sharpening. The recycling of grinding scraps, which often contain rare and costly materials such as tungsten carbide (WC-Co), has been established for decades. However, there is a growing need for more energy-efficient and environmentally friendly recycling processes. Currently, grinding sludges, which are a mixture of abrasives, lubricants, and hard metal chips, are only treated through chemical recycling. Direct recycling (“reuse” of chips as raw material) is the most effective but not yet viable process due to the presence of contaminants. This paper presents an oil-free dry grinding process that produces high-quality chips (i.e., oil-free and with few contaminants, smaller than 60 mesh particle size) that can be directly recycled, as opposed to the oil-based wet grinding that generates sludges, which require indirect recycling. The proposed alternative recycling method is validated experimentally using WC-Co chips from a leading hard metals’ processing specialized company. The contaminant level (oxygen 0.8 wt.%, others < 0.4 wt.%), granulometry (chip D50 = 10.4 µm with grain size < 3 µm) and morphology of the recycled chips’ powder is comparable to commercial powders proving the research and industrial potential of direct recycling. The comparison of sintered products using recycled and commercial powder provided equivalent characteristics for hardness (HRA of 90.7, HV30 of 1430), porosity grade (A02-04) and grain size (<3 µm). Full article

This work presents the results of an experimental study of the sharpening of planar technical blades used in the fish processing industry. Sharpening was carried out in the grinding process using several environmentally friendly methods of cooling and lubricating the machining zone (MQL method, CAG nozzle, hybrid method that is a combination of MQL and CAG methods, as well as WET flooding method as reference). The purpose of the research was to determine the possibility of reducing the negative environmental impact of the sharpening process of technical blades by minimizing the expenditure of coolant. The application of the MQL method and the hybrid MQL + CAG method provided a very good realization of the lubricating function so that the share of friction of dulled cutting vertices against the workpiece surface is reduced, which manifests itself in the reduction of the grinding force and the correlated grinding power. In the case of grinding under cooled compressed air delivery conditions, the average cutting force was as much as 91.6% higher (F = 22.63 N) compared to the result obtained for the most favorable flooding method, demonstrating the insufficient quality of the blade shaped under such conditions. A comprehensive comparison of test results on grinding power gain, cutting force and surface texture suggests that the most favorable sharpening results were obtained using the environmentally friendly MQL method of cooling and lubricating the grinding zone. Full article

Blazed gratings are the critical dispersion elements in spectral analysis instruments, whose performance depends on structural parameters and topography of the grating groove. In this paper, high diffraction efficiency silicon-blazed grating working at 800–2500 nm has been designed and fabricated. By diffraction theory analysis and simulation optimization based on the accurate boundary integral equation method, the blaze angle and grating constant are determined to be 8.8° and 4 μm, respectively. The diffraction efficiency is greater than 33.23% in the spectral range of 800–2500 nm and reach the maximum value of 85.62% at the blaze wavelength of 1180 nm. The effect of platform and fillet on diffraction efficiency is analyzed, and the formation rule and elimination method of the platform are studied. The blazed gratings are fabricated by anisotropic wet etching process using tilted (111) silicon substrate. The platform is minished by controlling etching time and oxidation sharpening process. The fillet radius of the fabricated grating is 50 nm, the blaze angle is 7.4°, and the surface roughness is 0.477 nm. Finally, the blazed grating is integrated in scanning micromirror to form scanning grating micromirror by MEMS fabrication technology, which can realize both optical splitting and scanning. The testing results show that the scanning grating micromirror has high diffraction efficiency in the spectral range of 810–2500 nm for the potential near-infrared spectrometer application. Full article

Multispectral imaging using Unmanned Aerial Vehicles (UAVs) has changed the pace of precision agriculture. Actual evapotranspiration (ET_a) from the very high spatial resolution of UAV images over agricultural fields can help farmers increase their production at the lowest possible cost. ET_a estimation using UAVs requires a full package of sensors capturing the visible/infrared and thermal portions of the spectrum. Therefore, this study focused on a multi-sensor data fusion approach for ET_a estimation (MSDF-ET) independent of thermal sensors. The method was based on sharpening the Landsat 8 pixels to UAV spatial resolution by considering the relationship between reference ET_a fraction (ETrf) and a Vegetation Index (VI). Four Landsat 8 images were processed to calculate ET_a of three UAV images over three almond fields. Two flights coincided with the overpasses and one was in between two consecutive Landsat 8 images. ETrf was chosen instead of ET_a to interpolate the Landsat 8-derived ETrf images to obtain an ETrf image on the UAV flight. ETrf was defined as the ratio of ET_a to grass reference evapotranspiration (ET_r), and the VIs tested in this study included the Normalized Difference Vegetation Index (NDVI), Soil Adjusted Vegetation Index (SAVI), Enhanced Vegetation Index (EVI), Normalized Difference Water Index (NDWI), and Land Surface Water Index (LSWI). NDVI performed better under the study conditions. The MSDF-ET-derived ET_a showed strong correlations against measured ET_a, UAV- and Landsat 8-based METRIC ET_a. Also, visual comparison of the MSDF-ET ET_a maps was indicative of a promising performance of the method. In sum, the resulting ET_a had a higher spatial resolution compared with thermal-based ET_a without the need for the Albedo and hot/cold pixels selection procedure. However, wet soils were poorly detected, and in cases of continuous cloudy Landsat pixels the long interval between the images may cause biases in ET_a estimation from the MSDF-ET method. Generally, the MSDF-ET method reduces the need for very high resolution thermal information from the ground, and the calculations can be conducted on a moderate-performance computer system because the main image processing is applied on Landsat images with coarser spatial resolutions. Full article