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Keywords = vertical sinter cooling bed (VSCB)

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23 pages, 9199 KiB  
Article
The Effect of External Geometry Factors on the Characteristics of Flow Profiles and Segregation in a Vertical Sinter Cooling Bed
by Junpeng Fu and Jiuju Cai
Energies 2020, 13(22), 5964; https://doi.org/10.3390/en13225964 - 16 Nov 2020
Cited by 1 | Viewed by 1579
Abstract
Good particle flow patterns and uniform particle velocity distributions enhance the performance of heat transfer and smooth flow processes in vertical sinter cooling beds (VSCBs). The effect of three typical geometries, conical, curved and rectangular, on the performance of flow profiles and segregation [...] Read more.
Good particle flow patterns and uniform particle velocity distributions enhance the performance of heat transfer and smooth flow processes in vertical sinter cooling beds (VSCBs). The effect of three typical geometries, conical, curved and rectangular, on the performance of flow profiles and segregation in a VSCB is investigated comparatively and quantitatively based on the discrete element method (DEM). The evolution of flow profiles and particle segregation directly influence the evenly distributed sinter layers and the efficiency of heat exchange in VSCBs. In this research, a 3D packed bed model is established for the three geometry types to quantitatively and qualitatively investigate the influence of structural parameters on the evolution of flow patterns and segregation. The comparison of the effect of the three geometry types on the particle flow process showed that the curved geometry types greatly improve the performance of the flow pattern and size segregation. The height of the mass flow pattern for the curved geometry varies with the structural parameters by 1.5-fold that of the flow pattern for the other two geometry types. The curved geometry dramatically reduces the magnitude of the segregation index (SI) near the sidewall, while this magnitude fluctuates near 1.0 in the central flow passage of the VSCB. Full article
(This article belongs to the Section B: Energy and Environment)
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34 pages, 24972 KiB  
Article
Parametric Study on the Flow Profiles of Vertical Sinter Cooling Bed Using the DEM and Taguchi Method for Waste Heat Recovery
by Junpeng Fu and Jiuju Cai
Energies 2020, 13(19), 5030; https://doi.org/10.3390/en13195030 - 24 Sep 2020
Viewed by 1842
Abstract
To comprehensively understand the effectiveness of external factors on flow characteristics and realize particle flow distribution evenly in bulk layers is an essential prerequisite for improving the performance of heat transfer in vertical sinter cooling beds (VSCBs). The numerical discrete element method (DEM) [...] Read more.
To comprehensively understand the effectiveness of external factors on flow characteristics and realize particle flow distribution evenly in bulk layers is an essential prerequisite for improving the performance of heat transfer in vertical sinter cooling beds (VSCBs). The numerical discrete element method (DEM) was applied to investigate external geometric and operational factors, such as the aspect ratio, geometry factor, half hopper angle, normalized outlet scale, and discharge velocity. Using the Taguchi method, a statistical analysis of the effect of design factors on response was performed. In this study, we focused more on external factors than granular properties, be remodelling the external factors was more useful and reliable for actual production in industries. The results showed that the most important factor was the aspect ratio, followed by the geometry factor, normalized outlet scale, half hopper angle, and discharge velocity for the dimensionless height of mass flow. In terms of the Froude number, the most influential factor was the normalized outlet scale with a contribution ratio of 33.81%, followed by the aspect ratio (22.86%), geometry factor (17.73%), discharge velocity (17.73%), and half hopper angle (11.83%). Full article
(This article belongs to the Section L: Energy Sources)
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30 pages, 5700 KiB  
Article
Study of Heat Transfer and the Hydrodynamic Performance of Gas–Solid Heat Transfer in a Vertical Sinter Cooling Bed Using the CFD-Taguchi-Grey Relational Analysis Method
by Junpeng Fu and Jiuju Cai
Energies 2020, 13(9), 2225; https://doi.org/10.3390/en13092225 - 2 May 2020
Cited by 6 | Viewed by 2469
Abstract
The vertical sinter cooling bed (VSCB) is a high-efficiency energy-saving and environmentally friendly waste heat recovery equipment. In this study, a computational fluid dynamics (CFD) convection model was established to reveal the typical factors on the thermodynamic performance in VSCB. Indeed, a multiple [...] Read more.
The vertical sinter cooling bed (VSCB) is a high-efficiency energy-saving and environmentally friendly waste heat recovery equipment. In this study, a computational fluid dynamics (CFD) convection model was established to reveal the typical factors on the thermodynamic performance in VSCB. Indeed, a multiple performance optimal algorithm based on the Taguchi-grey relational analysis (GRA) method was first applied to investigate the effects of geometric and operational factors, including the diameter of the bed, height of the bed, air mass flow rate, air inlet temperature, and sinter mass flow rate, on improving the heat transfer (Ex) and hydrodynamic performance (Pdrop) and obtain the optimum combination of each factor in VSCB. The results found that the diameter of the bed was the most influential factor contributing the multiple types of performance with a contribution rate of 70.51%, followed by the air mass flow rate (15.84%), while the height of the bed (0.27%) exerted a limited effect on the performance of multiple processes. The optimal combination of factors (A1B5C5D5E1) was compared with the initially selected parameters by performing a confirmation test. The performances of heat transfer and hydrodynamics were improved by the Taguchi with the GRA method. Full article
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