Search Results (4)

Alternative fuels such as hydrogen, compressed natural gas, and liquefied natural gas are considered as feasible energy carriers. Selected positive factors from the EU climate and energy policy on achieving climate neutrality by 2050 highlighted the need for the gradual expansion of the infrastructure for alternative fuel. In this research, continuity equations and the first and second laws of thermodynamics were used to develop a theoretical model to explore the impact of hydrogen and natural gas on both the filling process and the ultimate in-cylinder conditions of a type IV composite cylinder (20 MPa for CNG, 35 MPa and 70 MPa for hydrogen). A composite tank was considered an adiabatic system. Within this study, based on the GERG-2008 equation of state, a thermodynamic model was developed to compare and determine the influence of (i) hydrogen and (ii) natural gas on the selected thermodynamic parameters during the fast-filling process. The obtained results show that the cylinder-filling time, depending on the cylinder capacity, is approximately 36–37% shorter for pure hydrogen compared to pure methane, and the maximum energy stored in the storage tank for pure hydrogen is approximately 28% lower compared to methane, whereas the total entropy generation for pure hydrogen is approximately 52% higher compared to pure methane. Full article

The new generation presented for CNG fuel tanks of vehicles (type-IV) is made entirely of composites. The reason for that is to prevent the sudden explosion of metal tanks and to use the advantage of gas leakage in composite materials. Previous research has shown that type-IV CNG fuel tanks also have challenges such as variable wall thickness in outer shell parts, which are prone to failure under cyclic refueling loading. The optimization of this structure is on the agenda of many scholars and automakers, and in this regard, there are many standards for strength assessment. Despite reporting injury events, it seems that another parameter should be included in these calculations. In this article, the authors have attempted to numerically investigate the effect of drivers’ refueling habits on the service life of type-IV CNG fuel tanks. For this purpose, a 34-L CNG tank made of glass/epoxy composite, polyethylene, and Al-7075T6, respectively, for the outer shell parts, liner, and flanges was considered as a case study. Moreover, a real-size measurement-based finite element model validated in the corresponding author’s previous research was used. The loading history was applied as internal pressure according to the standard statement. Furthermore, considering different behavior of drivers for refueling, several loading histories with asymmetric details were applied. Eventually, the results obtained for different cases were compared to experimental data in symmetrical loading. The results showed that, based on the car’s mileage, the driver’s behavior in the refueling process can significantly reduce the service life of the tank (up to 78% of the predicted life based on the standard methodology). Full article

Due to ecological and economic advantages, natural gas is used as an alternative fuel in the transportation sector in the form of compressed natural gas (CNG) and liquefied natural gas (LNG). Development of infrastructure is necessary to popularize vehicles that use alternative fuels. Selected positive factors from EU countries supporting the development of the CNG market were discussed. The process of natural gas vehicle (NGV) fast filling is related to thermodynamic phenomena occurring in a tank. In this study, the first law of thermodynamics and continuity equations were applied to develop a theoretical model to investigate the effects of natural gas composition on the filling process and the final in-cylinder conditions of NGV on-board composite cylinder (type IV). Peng–Robinson equation of state (P-R EOS) was applied, and a lightweight composite tank (type IV) was considered as an adiabatic system. The authors have devised a model to determine the influence of natural gas composition on the selected thermodynamic parameters during fast filling: Joule–Thomson (J-T) coefficient, in-cylinder gas temperature, mass flow rate profiles, in-cylinder mass increase, natural gas density change, ambient temperature on the final natural gas temperature, influence of an ambient temperature on the amount of refueled natural gas mass. Results emphasize the importance of natural gas composition as an important parameter for the filling process of the NGV on-board composite tank (type IV). Full article

The main purpose of this research is to design a high-fatigue performance hoop wrapped compressed natural gas (CNG) composite cylinder. To this end, an optimization algorithm was presented as a combination of finite element simulation (FES) and response surface analysis (RSA). The geometrical model was prepared as a variable wall-thickness following the experimental measurements. Next, transient dynamic analysis was performed subjected to the refueling process, including the minimum and maximum internal pressures of 20 and 200 bar, respectively. The time histories of stress tensor components were extracted in the critical region. Furthermore, RSA was utilized to investigate the interaction effects of various polymer composite shell manufacturing process parameters (thickness and fiber angle) on the fatigue life of polymer composite CNG pressure tank (type-4). In the optimization procedure, four parameters including wall-thickness of the composite shell in three different sections of the CNG tank and fiber angle were considered as input variables. In addition, the maximum principal stress of the component was considered as the objective function. Eventually, the fatigue life of the polymer composite tank was calculated using stress-based failure criterion. The results indicated that the proposed new design (applying optimal parameters) leads to improve the fatigue life of the polymer composite tank with polyethylene liner about 2.4 times in comparison with the initial design. Full article