Search Results (8)

The interfacial bonding properties of stainless steel clad (SSC) rebars determine whether they can be widely used. In the industrial production of SSC rebars, the process of intermediate and finish rolling of the microstructure evolution, element diffusion behavior, and interfacial bonding properties of bimetallic interfaces are investigated. In this paper, 316L seamless stainless steel (SS) tube and HRB400E carbon steel (CS) bar were prepared by a vacuum oxidation-free composite round billet, and the industrial emergency stopping of SSC rebars’ hot rolling was carried out. The metallographic results showed that the thicknesses of the carburized austenite zone (CAZ) varied greatly (832–238 μm) and showed a parabolic downward trend, while the thicknesses of the decarburized ferrite zone (DFZ) varied little (85–99 μm). The elemental line scans showed that Fe and Cr had the same parabolic downward trend. The intermediate-rolling had a great influence on element diffusion, and, in S6–9, the diffusion distance of Fe and Cr decreased significantly. The diffusion distances of the elements in the intermediate-rolling back stage and finishing-rolling front stage (S9–12) were basically balanced. The elemental diffusion distances and interfacial bonding strength were not consistent. Among them, the shear strength (τ) of S13 was 410.7 MPa. Compared with ordinary rebars, the yield strength (Re) and tensile strength (Rm) of finished SSC rebars were increased by 7.05% (30.9 MPa) and 7.10% (43.0 MPa), respectively. The tensile properties exceed those of mixture effects. The paper provides a theoretical basis for the improvement of the interfacial bonding strength and optimization of the rolling process system for the industrial production of SSC rebars. Full article

The existing process for the preparation of cladded rebars is too complicated for large-scale industrial production. Therefore, this paper proposes a 55#/316L rebar preparation method based on vacuum hot rolling. The microstructure and mechanical properties of the composite interface of the rebar, along with the connecting technique, were studied using transmission electron microscopy, X-ray diffraction, and Vickers hardness testing. The obtained results showed that the minimum thickness of the 55#/316L rebar cladding was 0.25 mm, which was twice that of the M 329M/M 329-11 design standard used in the United States of America. Due to the diffusion of carbon, large numbers of second-phase particles were precipitated on the stainless-steel side, which resulted in intergranular chromium depletion. After multi-pass hot rolling, the minimum bonding strength of the composite interface reached 316.58 MPa, which was considerably higher than the specified value of 210 MPa. In addition, we designed three different types of rebar connection joints: sleeve, groove-welded, and bar-welded. According to the tensile test, the bar-welded joint had higher yield strength (385 MPa) and tensile strength (665 MPa) than the base rebar (376.6 MPa and 655 MPa), as well as a very high corrosion resistance. Full article

Clad rebar is one of the key structures of marine and construction services. Therefore, it is of great importance to acknowledge the mechanical property parameters of the composite region in the structural integrity evaluation of clad rebar. The different base materials of clad rebar (20MnSiV/316L steel, 35#/316L steel, 45#/316L steel, and 55#/316L steel) are researched in this study. The composite area is further refined, and simultaneously, a refinement model of the composite region of clad rebar is established. In view of the fact that a surface hardness experiment is quite easy to conduct, a proposed method consists of obtaining the mechanical property parameters of materials using the surface hardness test. The mechanical property parameters are acquired; moreover, the relationship between yield stress and surface hardness of the stainless steel clad rebar is set up. We used this method to acquire the mechanical parameters of a composite surface uneven area of clad rebar, and we established a mechanical parameters mathematics model of clad rebar, it is a significant basis for a structural integrity evaluation of cladding materials. Full article

Clad rebars of four different base materials (20MnSiV, 35# steel, 45# steel, and 55# steel) were successfully produced by a vacuum hot rolling process. A metallographic optical microscope (OM), electron backscatter diffractometer (EBSD), electron probe micro-analyzer (EPMA), and salt spray corrosion chamber were used to investigate the clad contour, properties, and composite interface microstructure of all four rebars. The results demonstrated that the thickness of the clad layer in the 20MnSiV/316L rebar had a more uniform distribution than those in the 35#/316L rebar, 45#/316L rebar, and 55#/316L rebar because 20MnSiV was more similar to 316L stainless steel in terms of deformation tendency. As the carbon content in the base layer increased, the amount of chromium-rich carbides increased noticeably. These large amounts led to a deficiency of chromium in the rebar composite interface and reduced corrosion resistance. Furthermore, bonding performance tests revealed that the bonding strength of the rebar composite interface not only depended on the amount of chromium-rich carbides, but also on the grain size of the composite interface. The larger the grain size of the composite interface, the lower the bonding strength was. Full article

In this work, duplex stainless steel/low-alloy steel-clad rebars were fabricated using metal deposition and hot rolling. The interfacial characteristics of the rebar, such as element diffusion and phase composition, were investigated using an optical microscope and a scanning electron microscope with an energy-dispersive spectrometer. The mechanical properties of the rebar were evaluated by tensile and bending tests. The results show that the rebar interface is composed of a carburized layer on the duplex stainless steel side and a decarburized layer on the low-alloy steel side; they also show that the rebar exhibits good mechanical properties, with 435 MPa of yield strength, 630 MPa of tensile strength, and a 24.8% percentage elongation. The reduction in the cladding thickness at the rebar’s transverse rib root was studied using the ABAQUS software. The results show that the cladding thickness is reduced due to the effect of the groove shape during the rolling process. The rebar’s transverse rib root cracked after bending due to the thinning of the cladding and brittle fractures in the interfacial martensite layer. Full article

Stainless steel cladded rebars were successfully prepared by clean-interface assembly and vacuum hot-rolling process. The interfacial microstructure and properties of the clad rebars were investigated by scanning electron microscope (SVM), transmission electron microscope (TEM), and electron probe X-ray microanalyser (EPMA). The results demonstrated that owing to the diffusion of carbon, decarburised (roughly 50 μm) and composite zones (roughly 60 μm) formed on each side of the composite interface. The decarburized zone features a single ferrite texture, hence, a relatively low micro-hardness of 138HV while, due to the large amount of martensite formed within it, the composite zone has a relatively high micro-hardness of 218HV. The salt spray test showed that the corrosion rate of the clad rebars is close to that of the round stainless bars, and is approximately one-tenth that of the carbon rebars. In addition, a layered multipass welding process was used to produce a cladding joint, which was determined to have a tensile strength greater than the standard value of the parent material and excellent corrosion resistance. Full article

This paper aims at manufacturing stainless steel clad (SSC) rebars by metal deposition and a hot rolling method as well as characterizing its interface features and mechanical properties. The interface of the SSC rebar is relatively flat and clean, exhibiting a metallurgical bonding state at the microscale. Decarburization occurred at the interface in the carbon steel side of the SSC rebar. The diffusion of C, Cr, as well as Mn was measured across the interface of the SSC rebar, and the diffusion distance of Cr and Mn was found at 32 µm and 25 µm, respectively. The Vickers hardness testing in the transition zone of the SSC rebar near the carbon side showed 545 HV^0.2 due to the martensite phase formed by the diffusion of key elements C, Cr, and Mn. The microstructure in the transition zone near the stainless steel reveals the duplex structure of martensite and ferrite. The carbide precipitations were observed near the interface, both in the transition zone and in the base metal of the stainless steel zone. The yield strength, tensile strength, and elongation of the SSC rebar were found as 423 MPa, 602 MPa, and 22%. No macroscopic crack was observed after the positive or negative bending tests. Full article

In this study, a 304/20MnSi stainless-steel clad rebar was prepared by single-pass compression process using the MMS-200 Thermal Mechanical Simulator. The impact of different degrees of deformation and deformation temperature on microstructure evolution and the mechanical properties of stainless steel clad rebars were investigated. The study indicated that with the increase of the degree of deformation, the content of pearlite in a carbon steel matrix was increased, and the grains refined. The metallurgical bonding of the bonded interface was formed under high temperature and high extrusion force. With the increase of the deformation temperature, more bainite was obtained on the side of carbon steel, and the grain size increased. The obvious diffusion of Fe, Cr and Ni elements near the bonding interface resulted in higher microhardness of the stainless steel side and smaller microhardness of the carbon steel side. Moreover, the engineering stress-strain curves obtained by the tensile test showed that the plastic deformation of stainless steel and carbon steel was more coordinated. With the increase of deformation temperature and the degree of deformation, the tensile strength of the stainless steel clad rebar was as high as 690 MPa and the elongation was 26%, which was superior to the properties of the clad rebar prepared by other process parameters. Full article