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Keywords = solar hybrid thermochemical reactor

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23 pages, 21228 KiB  
Article
Model-Based Predictive Control of a Solar Hybrid Thermochemical Reactor for High-Temperature Steam Gasification of Biomass
by Youssef Karout, Axel Curcio, Julien Eynard, Stéphane Thil, Sylvain Rodat, Stéphane Abanades, Valéry Vuillerme and Stéphane Grieu
Clean Technol. 2023, 5(1), 329-351; https://doi.org/10.3390/cleantechnol5010018 - 2 Mar 2023
Cited by 6 | Viewed by 3154
Abstract
The present paper deals with both the modeling and the dynamic control of a solar hybrid thermochemical reactor designed to produce syngas through the high-temperature steam gasification of biomass. First, a model of the reactor based on the thermodynamic equilibrium is presented. The [...] Read more.
The present paper deals with both the modeling and the dynamic control of a solar hybrid thermochemical reactor designed to produce syngas through the high-temperature steam gasification of biomass. First, a model of the reactor based on the thermodynamic equilibrium is presented. The Cantera toolbox is used. Then, a model-based predictive controller (MPC) is proposed with the aim of maintaining the reactor’s temperature at its nominal value, thus preserving the reactor’s stability. This is completed by adjusting the mirrors’ defocusing factor or burning a part of the biomass to compensate for variations of direct normal irradiance (DNI) round the clock. This controller is compared to a reference controller, which is defined as a combination of a rule-based controller and an adaptive proportional–integral–derivative (PID) controller with optimized gains. The robustness of the MPC controller to forecast errors is also studied by testing different DNI forecasts: perfect forecasts, smart persistence forecasts and image-based forecasts. Because of a high optimization time, the Cantera function is replaced with a 2D interpolation function. The results show that (1) the developed MPC controller outperforms the reference controller, (2) the integration of image-based DNI forecasts produces lower root mean squared error (RMSE) values, and (3) the optimization time is significantly reduced thanks to the proposed interpolation function. Full article
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20 pages, 4456 KiB  
Article
CFD Simulation of a Hybrid Solar/Electric Reactor for Hydrogen and Carbon Production from Methane Cracking
by Malek Msheik, Sylvain Rodat and Stéphane Abanades
Fluids 2023, 8(1), 18; https://doi.org/10.3390/fluids8010018 - 2 Jan 2023
Cited by 11 | Viewed by 3496
Abstract
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions, especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process [...] Read more.
Methane pyrolysis is a transitional technology for environmentally benign hydrogen production with zero greenhouse gas emissions, especially when concentrated solar energy is the heating source for supplying high-temperature process heat. This study is focused on solar methane pyrolysis as an attractive decarbonization process to produce both hydrogen gas and solid carbon with zero CO2 emissions. Direct normal irradiance (DNI) variations arising from inherent solar resource variability (clouds, fog, day-night cycle, etc.) generally hinder continuity and stability of the solar process. Therefore, a novel hybrid solar/electric reactor was designed at PROMES-CNRS laboratory to cope with DNI variations. Such a design features electric heating when the DNI is low and can potentially boost the thermochemical performance of the process when coupled solar/electric heating is applied thanks to an enlarged heated zone. Computational fluid dynamics (CFD) simulations through ANSYS Fluent were performed to investigate the performance of this reactor under different operating conditions. More particularly, the influence of various process parameters including temperature, gas residence time, methane dilution, and hybridization on the methane conversion was assessed. The model combined fluid flow hydrodynamics and heat and mass transfer coupled with gas-phase pyrolysis reactions. Increasing the heating temperature was found to boost methane conversion (91% at 1473 K against ~100% at 1573 K for a coupled solar-electric heating). The increase of inlet gas flow rate Q0 lowered methane conversion since it affected the gas space-time (91% at Q0 = 0.42 NL/min vs. 67% at Q0 = 0.84 NL/min). A coupled heating also resulted in significantly better performance than with only electric heating, because it broadened the hot zone (91% vs. 75% methane conversion for coupled heating and only electric heating, respectively). The model was further validated with experimental results of methane pyrolysis. This study demonstrates the potential of the hybrid reactor for solar-driven methane pyrolysis as a promising route toward clean hydrogen and carbon production and further highlights the role of key parameters to improve the process performance. Full article
(This article belongs to the Special Issue Recent Advances in Fluid Mechanics: Feature Papers, 2022)
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22 pages, 4659 KiB  
Review
Review of Sulfuric Acid Decomposition Processes for Sulfur-Based Thermochemical Hydrogen Production Cycles
by Claudio Corgnale, Maximilian B. Gorensek and William A. Summers
Processes 2020, 8(11), 1383; https://doi.org/10.3390/pr8111383 - 30 Oct 2020
Cited by 31 | Viewed by 18920
Abstract
Thermochemical processes based on sulfur compounds are among the most developed systems to produce hydrogen through water splitting. Due to their operating conditions, sulfur cycles are suited to be coupled with either nuclear or solar plants for renewable hydrogen production. A critical review [...] Read more.
Thermochemical processes based on sulfur compounds are among the most developed systems to produce hydrogen through water splitting. Due to their operating conditions, sulfur cycles are suited to be coupled with either nuclear or solar plants for renewable hydrogen production. A critical review of the most promising sulfur cycles, namely the Hybrid Sulfur, the Sulfur Iodine, the Sulfur Bromine and the Sulfur Ammonia processes, is given, including the work being performed for each cycle and discussing their maturity and performance for nuclear and solar applications. Each sulfur-based process is comprised of a sulfuric acid thermal section, where sulfuric acid is concentrated and decomposed to sulfur dioxide, water and oxygen, which is then separated from the other products and extracted. A critical review of the main solutions adopted for the H2SO4 thermal section, including reactor configurations, catalytic formulations, constitutive materials and chemical process configurations, is presented. Full article
(This article belongs to the Special Issue Clean Energy Conversion Processes)
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15 pages, 3985 KiB  
Article
Solar-hybrid Thermochemical Gasification of Wood Particles and Solid Recovered Fuel in a Continuously-Fed Prototype Reactor
by Houssame Boujjat, Sylvain Rodat and Stéphane Abanades
Energies 2020, 13(19), 5217; https://doi.org/10.3390/en13195217 - 7 Oct 2020
Cited by 20 | Viewed by 3405
Abstract
Solar thermochemical gasification is a promising solution for the clean production of low-emission synthetic fuels. It offers the possibility to upgrade various biomasses and waste feedstocks and further provides an efficient way to sustainably store solar energy into high-value and energy-intensive chemical fuels. [...] Read more.
Solar thermochemical gasification is a promising solution for the clean production of low-emission synthetic fuels. It offers the possibility to upgrade various biomasses and waste feedstocks and further provides an efficient way to sustainably store solar energy into high-value and energy-intensive chemical fuels. In this work, a novel continuously-fed solar steam gasifier was studied using beechwood and solid recovered fuels (SRF) particles. Solar-only and hybrid solar/autothermal gasification experiments were performed at high temperatures to assess the performance of the reactor and its flexibility in converting various types of feedstocks. The hybrid operation was considered to increase the solar reactor temperature when the solar power input is not sufficient thanks to partial feedstock oxy-combustion. The hybrid solar process is thus a sustainable alternative option outperforming the conventional gasification processes for syngas production. Wood and waste particles solar conversion was successfully achieved, yielding high-quality syngas and suitable reactor performance, with Cold Gas Efficiencies (CGE) up to 1.04 and 1.13 respectively during the allothermal operation. The hybrid process allowed operating with a lower solar power input, but the H2 and CO yields noticeably declined. SRF gasification experiments suffered furthermore from ash melting/agglomeration issues and injection instabilities that undermined the continuity of the process. This study demonstrated the solar reactor flexibility in converting both biomass and waste feedstocks into syngas performed in continuous feeding operation. The experimental outcomes showed the feasibility of operating the reactor in both allothermal (solar-only) and hybrid allothermal/autothermal (combined solar and oxy-combustion heating) for continuous syngas production with high yields and energy conversion efficiencies. Full article
(This article belongs to the Special Issue Thermochemical Conversion of Biomass and Waste)
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