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Keywords = sinter softening behaviour

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21 pages, 55119 KB  
Article
Numerical Simulations of Strength Characteristics of Lightweight Fibre-Reinforced Concrete
by Agnieszka Michalik, Łukasz Gołębiowski and Filip Chyliński
Materials 2026, 19(10), 2121; https://doi.org/10.3390/ma19102121 - 18 May 2026
Viewed by 300
Abstract
Low tensile strength (brittleness) is a significant drawback of lightweight aggregate concrete, as it significantly limits its application. The parameters can be improved by using dispersed reinforcement. For the purpose of the study, two fractions of high-strength lightweight aggregate were used. It was [...] Read more.
Low tensile strength (brittleness) is a significant drawback of lightweight aggregate concrete, as it significantly limits its application. The parameters can be improved by using dispersed reinforcement. For the purpose of the study, two fractions of high-strength lightweight aggregate were used. It was produced by sintering waste material from power plants and cogeneration plants (e.g., fly ash). Hook-shaped steel fibres were used as the reinforcement. The presented tension test results apply to lightweight fibre-reinforced concrete, i.e., flexural tensile strength, splitting tensile strength and residual flexural tensile strength compared to lightweight non-reinforced concrete. It also refers to the analysis of fibre distribution using computer tomography and the microstructure of the fibre–cement slurry contact zone. The test results revealed that steel fibres are distributed correctly in lightweight concrete, creating effective reinforcement for the brittle cement matrix. The experimental work was supported by numerical simulations based on the Finite Element Method (FEM). A lightweight concrete structure with volumetric content and steel fibre distribution identical to those used in the experiment was modelled. This way, the numerical simulations were verified. The confirmation of the numerical model’s reliability shall help engineers develop the material’s strength at the product design stage. The optimisation shall be possible owing to the easy application of the fibres’ variable configuration, given their share and orientation. As a result of combining experimental tests with numerical simulations, the paper evaluates the influence of steel fibres on the strength of lightweight concrete. Ansys Workbench software was used to model a three-point bending test on lightweight concrete beams. A Menetrey–Willam constitutive model was selected to represent the mechanical behaviour of fibre-reinforced concrete; the model assumed material hardening/softening. Simulations yielded numerical responses similar to the experimental results, confirming the model’s ability to capture the fibre reinforcement’s influence on the forms of destruction. Full article
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11 pages, 3143 KB  
Article
Liquid Formation in Sinters and Its Correlation with Softening Behaviour
by Vaishak Kamireddy, Dongqing Wang, Wen Pan, Shaoguo Chen, Tim Evans, Fengqiu Tang, Baojun Zhao and Xiaodong Ma
Metals 2022, 12(5), 885; https://doi.org/10.3390/met12050885 - 23 May 2022
Cited by 4 | Viewed by 3256
Abstract
Modern blast furnaces with extensive operational volume demand better-quality iron agglomerates as feed for stable operation. Sinter is the principal feed used in blast furnaces across Asia. Liquid generated during the sintering process plays an essential role in the coalescence of the sinter [...] Read more.
Modern blast furnaces with extensive operational volume demand better-quality iron agglomerates as feed for stable operation. Sinter is the principal feed used in blast furnaces across Asia. Liquid generated during the sintering process plays an essential role in the coalescence of the sinter blend and in sinter quality. Therefore, an estimation of liquid properties at peak bed conditions during sintering helps manage sintering liquid behaviour, leading to better control of final sinter properties. In this study, three different iron sinters were reheated to sinter bed conditions, followed by quenching. Electron probe X-ray microanalysis (EPMA) was used to identify the resultant phases and quantify their chemical compositions. The impact of sinter bulk compositions was analysed, especially on sintering liquid properties. Furthermore, experiments were conducted to study the softening and melting behaviour of the sinters, and the cohesive range of the sinters was identified. Finally, the effect of the sinter bulk compositions on sintering liquid properties and softening behaviour is detailed. Full article
(This article belongs to the Special Issue Fundamentals of Advanced Pyrometallurgy)
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9 pages, 212 KB  
Article
Particle Surface Softening as Universal Behaviour during Flash Sintering of Oxide Nano-Powders
by Rachman Chaim
Materials 2017, 10(2), 179; https://doi.org/10.3390/ma10020179 - 14 Feb 2017
Cited by 47 | Viewed by 4391
Abstract
The dissipated electric power in oxide powder compacts, subjected to flash sintering, is several hundreds of W·cm−3. This power is analyzed considering local softening/melting and transient plasma/liquid formation at the particle contacts due to thermal runaway. The sudden increase in compact [...] Read more.
The dissipated electric power in oxide powder compacts, subjected to flash sintering, is several hundreds of W·cm−3. This power is analyzed considering local softening/melting and transient plasma/liquid formation at the particle contacts due to thermal runaway. The sudden increase in compact electric conductivity and dissipated power referred to current percolation through the softening/liquid formed at the particle contacts, at the percolation threshold. The energy-balance and heat transfer considerations during the transient flash event are consistent with the local heating of the nanoparticle contacts to the ceramic melting temperature, or above it. The formation of the plasma by field emission of electrons is also considered. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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