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Keywords = shredded waste printed circuit boards

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21 pages, 19752 KiB  
Article
Phase Characterisation for Recycling of Shredded Waste Printed Circuit Boards
by Laurance Donnelly, Duncan Pirrie, Matthew Power and Andrew Menzies
Recycling 2025, 10(4), 157; https://doi.org/10.3390/recycling10040157 - 6 Aug 2025
Abstract
In this study, we adopt a geometallurgical analytical approach common in mineral processing in the characterization of samples of shredded waste printed circuit board (PCB) E-waste, originating from Europe. Conventionally, bulk chemical analysis provides a value for E-waste; however, chemical analysis alone does [...] Read more.
In this study, we adopt a geometallurgical analytical approach common in mineral processing in the characterization of samples of shredded waste printed circuit board (PCB) E-waste, originating from Europe. Conventionally, bulk chemical analysis provides a value for E-waste; however, chemical analysis alone does not provide information on the textural variability, phase complexity, grain size, particle morphology, phase liberation and associations. To address this, we have integrated analysis using binocular microscopy, manual scanning electron microscopy, phase, textural and compositional analyses by automated (SEM-EDS), phase analysis based on (Automated Material Identification and Classification System (AMICS) software, and elemental analysis using micro-XRF. All methods used have strengths and limitations, but an integration of these analytical tools allows the detailed characterization of the texture and composition of the E-waste feeds, ahead of waste reprocessing. These data can then be used to aid the design of optimized processing circuits for the recovery of the key payable components, and assist in the commercial trading of e-scrap. Full article
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8 pages, 2362 KiB  
Proceeding Paper
Study of Metal Recovery from Printed Circuit Boards by Physical-Mechanical Treatment Processes
by Camila Mori de Oliveira, Rossana Bellopede, Alice Tori and Paola Marini
Mater. Proc. 2021, 5(1), 121; https://doi.org/10.3390/materproc2021005121 - 18 Mar 2022
Cited by 7 | Viewed by 8588
Abstract
The acceleration of the global production and consumption of electronic devices and the concerns related to waste electrical and electronic equipment (WEEE) motivated this research. Printed circuit boards (PCB) can be found in almost all types of electronic devices, and their composition contains [...] Read more.
The acceleration of the global production and consumption of electronic devices and the concerns related to waste electrical and electronic equipment (WEEE) motivated this research. Printed circuit boards (PCB) can be found in almost all types of electronic devices, and their composition contains heavy metals that can cause environmental impacts due to improper disposal. However, on the other hand, there are elements with added value, such as copper, gold, silver, iron, aluminum and other critical raw materials, such as tantalum, that can be recovered. Metal recovery can conserve natural resources since it prevents new minerals from being extracted, being a great contribution to the circular economy. In this research, the PCB element composition was initially determined through the scanning electron microscope analysis. Then, the PCB was shredded in a cutting mill and classified in grain size classes by sieving. Afterwards, magnetic separation has been performed together with gravity and electrostatic separation of the non-magnetic fraction. In gravity separation, the metal recovery was satisfactory for the particle size −0.6 + 0.3 mm and for the particle size −1.18 + 0.6 mm. In electrostatic separation, the efficiencies obtained were higher for the smaller particle size (−0.3 mm). Full article
(This article belongs to the Proceedings of International Conference on Raw Materials and Circular Economy)
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18 pages, 4834 KiB  
Article
Microbial Processing of Waste Shredded PCBs for Copper Extraction Cum Separation—Comparing the Efficacy of Bacterial and Fungal Leaching Kinetics and Yields
by Abhilash, Shirin Tabassum, Anirban Ghosh, Pratima Meshram and Eric D. van Hullebusch
Metals 2021, 11(2), 317; https://doi.org/10.3390/met11020317 - 12 Feb 2021
Cited by 21 | Viewed by 3647
Abstract
The recycling of electronic scrap is an important subject not only from an environmental aspect but also for recovering metal resources such as copper. In this work, the microbial extraction of copper and other metals (Cu, Ni, Co, Fe and Al) present in [...] Read more.
The recycling of electronic scrap is an important subject not only from an environmental aspect but also for recovering metal resources such as copper. In this work, the microbial extraction of copper and other metals (Cu, Ni, Co, Fe and Al) present in the depopulated and shredded printed circuit board (PCB) is elaborated. Bacterial strains of A. ferrooxidans, A. thiooxidans and a fungal strain, A. niger are used for copper extraction along with other metals from shredded PCBs. An optimum metal recovery of 93% Cu was obtained at 308 K, pH 2 using 8% pulp density in 10 days by a mixed culture of A. ferrooxidans and A. thiooxidans. Whereas using A. niger, a metal recovery of 66% Cu was reported using similar experimental conditions. The results show the higher potential ability of bacteria as compared to fungus to bioleach copper. Additionally, the kinetics and mechanism of copper bioleaching from this e-waste by the chemolithotrophs and heterotrophs were evaluated. The leach liquor obtained from the optimized leaching process was subjected to separation and purification of copper as >99% pure copper sulfate using Acorga M5640 by solvent extraction. Full article
(This article belongs to the Special Issue Leaching/Bioleaching and Recovery of Metals)
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18 pages, 2478 KiB  
Article
Hydrometallurgical Treatment of Waste Printed Circuit Boards: Bromine Leaching
by Hao Cui and Corby Anderson
Metals 2020, 10(4), 462; https://doi.org/10.3390/met10040462 - 2 Apr 2020
Cited by 41 | Viewed by 5910
Abstract
This paper demonstrates the recovery of valuable metals from shredded Waste Printed Circuit Boards (WPCBs) by bromine leaching. Effects of sodium bromide concentration, bromine concentration, leaching time and inorganic acids were investigated. The most critical factors are sodium concentration and bromine concentration. It [...] Read more.
This paper demonstrates the recovery of valuable metals from shredded Waste Printed Circuit Boards (WPCBs) by bromine leaching. Effects of sodium bromide concentration, bromine concentration, leaching time and inorganic acids were investigated. The most critical factors are sodium concentration and bromine concentration. It was found that more than 95% of copper, silver, lead, gold and nickel could be dissolved simultaneously under the optimal conditions: 50 g/L solid/liquid ratio, 1.17 M NaBr, 0.77 M Br2, 2 M HCl, 400 RPM agitation speed and 23.5 °C for 10 hours. The study shows that the dissolution of gold from waste printed circuit boards in a Br2-NaBr system is controlled by film diffusion and chemical reaction. Full article
(This article belongs to the Special Issue Advances in Mineral Processing and Hydrometallurgy)
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23 pages, 1952 KiB  
Review
Advanced Recovery Techniques for Waste Materials from IT and Telecommunication Equipment Printed Circuit Boards
by Horațiu Vermeșan, Ancuța-Elena Tiuc and Marius Purcar
Sustainability 2020, 12(1), 74; https://doi.org/10.3390/su12010074 - 20 Dec 2019
Cited by 74 | Viewed by 11722
Abstract
Waste from information technology (IT) and telecommunication equipment (WITTE) constitutes a significant fraction of waste from electrical and electronic equipment (WEEE). The presence of rare metals and hazardous materials (e.g., heavy metals or flame retardants) makes the necessary recycling procedures difficult and expensive. [...] Read more.
Waste from information technology (IT) and telecommunication equipment (WITTE) constitutes a significant fraction of waste from electrical and electronic equipment (WEEE). The presence of rare metals and hazardous materials (e.g., heavy metals or flame retardants) makes the necessary recycling procedures difficult and expensive. Important efforts are being made for Waste Printed Circuit Board (WPCB) recycling because, even if they only amount to 5–10% of the WITTE weight, they constitute up to 80% of the recovered value. This paper summarizes the recycling techniques applicable to WPCBs. In the first part, dismantling and mechanical recycling techniques are presented. Within the frame of electro-mechanical separation technology, the chain process of shredding, washing, and sieving, followed by one or a combination of magnetic, eddy current, corona electrostatic, triboelectrostatic, or gravity separation techniques, is presented. The chemical and electrochemical processes are of utmost importance for the fine separation of metals coming from complex equipment such as WPCBs. Thermal recycling techniques such as pyrolysis and thermal treatment are presented as complementary solutions for achieving both an extra separation stage and thermal energy. As the recycling processes of WPCBs require adequate, efficient, and ecological recycling techniques, the aim of this survey is to identify and highlight the most important ones. Due to the high economic value of the resulting raw materials relative to the WPCBs’ weight and composition, their recycling represents both a necessary environmental protection action, as well as an economic opportunity. Full article
(This article belongs to the Special Issue Sustainable Waste Technology and Management)
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