Search Results (6)

A review of morphing actuation systems in relation to rotary-wing aerial platforms is presented. The research highlights an inadequate maturation of rotary actuation systems, characterised by a scarcity of (1) comprehensive full-scale experimental research relative to non-rotary (fixed-wing) systems, (2) techniques used for rotary actuation systems and (3) implementation of full-chord morphing systems, with existing research only utilising partial-chord actuation techniques. Additionally, another notable shortcoming is presented to be the lack of comprehensive proportional investigation in the proposed five-step development process for rotary actuation designs. A comprehensive critical review is offered, covering the following challenges of progressing through this development process for rotary actuation systems from conceptual design to production: (1) numerical and computational studies, (2) small-scale wind-tunnel testing, (3) full-scale wind-tunnel testing, (4) demonstrator, and ultimately (5) fabrication for industrial implementation. The review examines several existing rotary actuation systems, including (but not limited to) leading-edge, trailing-edge and Gurney flaps; active twist; chord extension; variable span and camber systems. Comparisons are made between rotary morphing actuation systems and their non-morphing counterparts, highlighting the distinct difficulties encountered by rotary-wing systems due to the more complex and challenging operational conditions found in rotorcraft. The review reveals that a significant portion of existing research on rotary-wing systems has focused only on early-stage development, including computational modelling and sub-scale wind-tunnel experiments, underscoring the necessity for more comprehensive full-scale testing and prototype evaluation given that only a small number of studies have progressed to full-scale wind-tunnel testing or actual prototype evaluation, with only one example identified as having been tested on a production helicopter. In addition, a comparative Technology Readiness Level (TRL) assessment is presented for both rotary-wing and fixed-wing morphing actuation systems, enabling a structured evaluation of relative technology maturity, experimental validation depth, and proximity to operational implementation. Building upon this assessment, a morphing Actuation Concept-Transfer Feasibility (ACTF) study is also provided, examining the potential for adapting mature fixed-wing morphing actuation technologies for application in rotary-wing environments, while identifying the key structural, aerodynamic, and operational constraints that currently limit direct technology transfer. This study addresses and proposes opportunities for a novel rotary actuation system design and concludes by suggesting the potential for future research on more effectual systems to include full-chord configuration over larger spanwise blade footprints with innovative actuation mechanisms that could be utilised and progressed through all development stages from numerical studies to full-scale fabrication. Full article

Bioinspired morphing offers a powerful route to higher aerodynamic and hydrodynamic efficiency. Birds reposition feathers, bats extend compliant membrane wings, and fish modulate fin stiffness, tailoring lift, drag, and thrust in real time. To capture these advantages, engineers are developing airfoils, rotor blades, and hydrofoils that actively change shape, reducing drag, improving maneuverability, and harvesting energy from unsteady flows. This review surveys over 296 studies, with primary emphasis on literature published between 2015 and 2025, distilling four biological archetypes—avian wing morphing, bat-wing elasticity, fish-fin compliance, and tubercled marine flippers—and tracing their translation into morphing aircraft, ornithopters, rotorcraft, unmanned aerial vehicles, and tidal or wave-energy converters. We compare experimental demonstrations and numerical simulations, identify consensus performance gains (up to 30% increase in lift-to-drag ratio, 4 dB noise reduction, and 15% boost in propulsive or power-capture efficiency), and analyze materials, actuation, control strategies, certification, and durability as the main barriers to deployment. Advances in multifunctional composites, electroactive polymers, and model-based adaptive control have moved prototypes from laboratory proof-of-concept toward field testing. Continued collaboration among biology, materials science, control engineering, and fluid dynamics is essential to unlock robust, scalable morphing technologies that meet future efficiency and sustainability targets. Full article

In this work, the modeling of a demonstrator of a morphing system aimed at altering the twist of a rotorcraft blade is presented. The device was conceived for two different representative environments: the wind tunnel plant of the University of Bristol and the whirl tower facility of the DLR, for tests in fixed and wing rotary configurations, respectively. The concept, conceived and matured within the European Project of SABRE, is based on shape memory alloys, SMA. This technology was selected for its intrinsic compactness and solidity, which better meet the requirements of a typical blade structure, being extremely flexible and subjected to relevant inertial loads. A dedicated structural layout was conceived to favor the working modality of the SMA torsional system; this architecture was tailored both to absorb the typical actions occurring onto a blade and to assure a certain level of pre-twist necessary for the SMA strain recovery. The activation of the SMA was performed through an electrothermal helicoidal coil wrapped around it. A dedicated network of sensors was integrated within the structure to measure the impact of the different actions on the blade system. This subsystem, functional to shape reconstruction operations, is capable of splitting the contribution of the loads to pure twist and flapping. At first, the requirements imposed by the two test facilities were elaborated together to the operational needs, arriving at the issue of the most relevant specifications. Secondly, the conceptual and advanced design were considered, demonstrating, first, the feasibility of the concept and, then, its compliance with the test environment. The work ends with two different layouts, conceived respectively for the tests in fixed and rotary wing configurations. For both of them, a performance estimate was addressed, and a discussion on the advantages and disadvantages was presented. Full article

The technique of morphing in aerospace engineering is a relatively new discipline targeting the improvement of aircraft performance, even through dramatic changes to some critical geometrical and mechanical features, to adapt aircrafts’ configurations to evolving operation conditions. The development path of morphing systems is complex and shall pass through articulated gates to prove its readiness level due to the concurrence of different disciplines and approaches. The characterization and demonstration of the concepts in a representative environment, such as wind tunnel test facilities, are some of the most relevant steps needed for the maturation of the engineering technique. The practical size limitations of test facilities usually impose the use of scaled models. In the case of morphing systems, whose architecture is strictly dependent on the available room, and whose performance is tightly correlated with the general structural stiffness, changes in dimensions may affect the overall behaviour significantly. Therefore, the adaptive design may change a lot until it arrives to the formation of completely different products. Transportability issues of certain architectural forms, as well as the different classes of vehicles, are also related to that aspect. The scope of this paper is to investigate the impact of some effects of scaling processes on certain features of a morphing system, particularly focusing on the stiffness parameters, for their impact on several features such as the load bearing capability and structural stability in both steady and dynamic conditions. As a case study, a rotorcraft blade segment integrated with torsional shape memory alloy (SMA) actuators was considered. Relevant numerical models were exploited to highlight the different evolution laws of the characteristic structural parameters vs. the referred scale factors. In this investigation, the axial, flap, lag bending, and torsion stiffnesses, as well as normal modes and stress levels, are considered. The achieved results confirm the complexity of attaining an effective reproduction of the targeted morphing architecture, as scaled configurations are considered. In spite of the unavoidable specificity of the analysis herein reported, it is believed that such attainments can have a general validity at least to some extent, and the outcomes may be exported to other morphing systems, at least as guidelines. This study took place within the European project SABRE (Shape Adaptive Blades for Rotorcraft Efficiency, H2020). Full article

This paper focuses on the development and demonstration of a novel blade morphing system within a whirl tower facility. The scope is to investigate the behavior of the proposed architecture under representative loads, demonstrating its capability to alter the blade original shape in operation under centrifugal, aerodynamic, and internal forces. The morphing concept was developed inside the European project “Shape Adaptive Blades for Rotorcraft Efficiency”, SABRE, and consists of a shape memory alloy system able to change the original twist law and, in this way, enhance rotor performance at certain specific regimes, such as hover and vertical flight. These phases, indeed, are generally penalized with respect to other more extended flight regimes (cruise). The work starts with an overview of the research in the field of morphing, with specific reference to the researches envisaging rotary wing demonstrations. Then, an overview of the morphing twist concept is provided, with particular attention paid to those features particularly suited for the whirl tower representative test environment. The laboratory characterization and commissioning operations are illustrated. Then, the task of the installation of the prototype on the whirl tower facility is described together with the testing modality adopted. Finally, the results of the test campaign are illustrated and critically discussed, providing the reader with insights and possible future steps to be taken in further research. The impact on the morphing capability of the following different parameters was investigated: the number of the prototype segments switched on, the speed and thus the centrifugal actions, and the angles of attack. The stiffening effect due to centrifugal actions was quantified through the measurement of the actual twist and the internal deformation. The link between speed, angle of attack at root, and twist and flap angles was also tracked, building a database useful for the comprehension of the phenomenon, and for the assessment of numerical predictive models. The achieved results highlighted the capability of the system to produce a twist angle matching the target of 8° per blade radius; this figure is related to a potential power saving of 10% in hover and vertical flight and an improvement of about 1% on the over-all efficiency of the rotorcraft. Full article

In the framework of fast rotorcraft, smoothness and flushness of external aerodynamic surfaces present challenges for high-speed conditions, where aerodynamics is the driver of helicopter performance. For AIRBUS-RACER helicopter the main landing gear trap doors are parts of the lower wing skins (in retracted configuration) affecting helicopter performance by minimizing the drag. Flushness requirements must not be in contrast with the functionally of the Landing gear system that must open and close the doors during the landing gear retraction-extension phases at moderately low velocity. To manage these goals, a novel design logic has been identified to support the trap doors development phase. The identified way to proceed needs of relevant numerical method and tool as well. This method is aimed at identifying the main landing gear composite compartment doors in pre-shaped configuration to match the smoothness and door-stopper engagements over each aerodynamic conditions. The authors propose a detailed non-linear Finite Element method, based on MSC Nastran (MSC Software, Newport Beach, US) SOL-400 solver in which the structure is modelled with deformable contact bodies in a multiple load step sequence, open door condition and pre-shaped, deformed under actuator pre-load, under flight load conditions. The method includes the entire pre-stressed field due to the preload and the actual door stiffness, considering the achieved large displacement to verify the most representative strain field during loads application. The paper defines a robust methodology to predict the deformation and ensure the most appropriate door “pre-bow” and pre-load, in order to achieve the desiderated structural shape that matches aerodynamic requirements. The main result is the identification of a pre-shaped doors configuration for the Airbus RACER Fast Rotorcraft. Full article