Search Results (6)

The phenomenon of crushing the support of the hard roof of a coal seam occurs occasionally during the coal mining process. However, making the hard roof fall is difficult due to its good integrity and high strength. A vast area of unsupported, suspended roof can easily form in the goaf, inducing the hidden dangers of rock burst and coal and gas outbursts. A deep-hole pre-splitting blasting technique is used to fracture the roof and relieve the pressure exerted by the rigid roof in order to improve the caving of the hard roof and protect the stability of the roadway, ensuring safe and effective operational production of the 1127 (1) working face in Guqiao Coal Mine. By collecting field samples, the mechanical properties of relevant rock formations are ascertained. Combining numerical simulation with theoretical computation, a roof cutting pressure-relief scheme with a roof cutting height of 13.5 m and a roof cutting angle of 20° is selected. This scheme can decrease the peak vertical stress on the roadway roof from 22.01 MPa to 13.63 MPa compared to when roof cutting is not performed. By ensuring the effectiveness of roof cutting for pressure relief, this scheme can optimize the actual construction workload to a minimum. The study’s conclusions provide insightful information and can be used as a guide for future research on related technical topics. Full article

High-efficiency maintenance and control of the deep coal roadway surrounding rock stability is a reliable guarantee for the sustainable development of a coal mine. However, it is difficult to control the stability of a roadway in soft and thick coal beds. To maintain the roadway with soft and thick coal beds under strong mining effect, the novel technology of “anchor bolt (cable) support-presplitting-grouting” is proposed. In this technique, the surface of the surrounding rock was supported by high-strength anchor bolts (cables) and metal mesh to prevent the rocks from falling off; pre-splitting roof cutting was adopted to improve the stress state of deep-part surrounding rocks, and the grouting reinforcement technology was used to reduce fractures and improve lithology. To investigate the deformation characteristics of surrounding rocks under this special condition, the equivalent load calculation model of stress distribution in roadway surrounding rocks was established, and the key area of roadway deformation and instability was defined. According to the theoretical model, the UDEC 7.0 software was employed to analyze the impacts of roof cutting depth, angle, and distance of presplitting kerf on the surrounding rock deformation. Based on the data analysis for simulation results with the Response Surface Method (RSM), the influences of single factors and multi-factor horizontal interactions on the stability of surrounding rocks and the internal causes were analyzed, and the optimal cutting parameters were ultimately defined. The in situ application of this technology shows that the fractures on the coal pillar side and the shear failure of surrounding rocks in the bed were effectively controlled, which provides a reference for roadway control under similar conditions. Full article

Gob-side entry retaining by roof cutting, a pillarless mining technique, plays a critical role in maintaining continuous production, rapid connection, and enhancing the coal recovery rate in fully mechanized top coal caving working faces. This technique stands as a sustainable development method in coal mining. The present research, set against the backdrop of the Yitang Coal Mine 100602 top coal gob-side entry retaining by roof cutting, investigates the influence of roof-cutting borehole depth, borehole dip angle, mining height, and coal seam thickness on stability in an ultra-thick coal seam under 12 distinct mining conditions. A typical model of overburden structure post-roof pre-splitting was established to study the failure mechanism of the top coal roof. The results reveal that the dip angle and depth of the roof pre-fracturing borehole significantly impact the movement characteristics of the overlying strata. Optimal conditions are found when the dip angle and depth of the roof pre-fracturing borehole, the mining height, and the top coal thickness are 10°, 16 m, 4 m, and 4 m, respectively. Under these circumstances, the load transfer from the goaf to the gob-side entry can be effectively intercepted, mitigating the influence of roof fracture activities on the top coal gob-side entry. Field measurements confirm that suitable anchor-net support can stabilize the roof’s rock structure. This research underpins the significance of roof pre-fracturing for the promotion and application of top coal gob-side entry retaining by roof cutting in ultra-thick coal seams. Full article

Sustainable development in coal mining requires a continuous and efficient method of coal extraction. Research shows that gob-side entries retained through roof cutting retained gob-side (RCGE) are vital for improving mining efficiency, enhancing coal recovery rates, and enabling continuous production. However, the mechanism of surrounding rock deformation during close-distance co-mining of coal seams with this technique is not yet clear. For the Jiaokou coal mine in China, due to an unreasonable stagger distance between upper and lower working faces, the gob-side entries retained at the 9102 tailgate and 10102 headgate experience severe rock pressure, leading to significant prop damage and a sharp reduction in the cross-section of the entry. This greatly hampers the reuse of these entries. To investigate this issue, we established a model to study the stress distribution of surrounding rocks at different stagger distances (20 m, 40 m, 60 m, 80 m, and 120 m) through numerical simulation and optimized the support parameters for the retained entries. Our research found that when the subsidence of the roof in the upper coal seam exceeds 0.74 m but is less than 1.33 m, there is sliding instability in the mining body. When the subsidence exceeds 1.33 m, the mining body will rotate and deform, causing significant mining pressure within the retained entry. A stagger distance of 40 m between the upper and lower working faces can reduce pressure on the face during the mining of the lower coal seam. Extensive field measurements of rock pressure revealed that the damage rate of the single column in the gob-side entries of the upper and lower coal seams does not exceed 5% and 1%, respectively. In summary, this study provides a practical method to reduce damage to entries during the mining process, thereby increasing the continuous production capability of the coal mine. This is critical for the sustainable development of coal mining. Full article

Mine pressure at the working face is severe due to it being directly covered by a thick hard roof. To further investigate the technology of controlling the mine pressure of a thick hard roof, the upper working face of 13,121 in Gubei mine of Huainan mining area was used as the engineering background, and similar simulation experiments, mechanical analysis, numerical simulation, and engineering applications were used to obtain the structure of a pre-cracked cut roof cut falling body, as well as establishing the mechanical model of hydraulic brace support resistance and direct covering. The results of the numerical simulation combined with the 20 m step pre-cracked top cutting showed that the cantilever length of the roof plate in the mining area was shortened by 25.61%, the stress concentration was reduced by 31.74%, and the stress level of the hydraulic brace was reduced by 26.59–28.38%, destroying the integrity of the thick hard rock body. According to the field monitoring data analysis, the working face’s initial pressure step and periodic pressure step were reduced, and the average dynamic load coefficients of the initial pressure and periodic pressure were 1.43 and 1.33, respectively, with a small dispersion of the dynamic load coefficient of the bracket. The pressure at the working face is regulated, and the chosen support equipment, in conjunction with the roof cutting scheme, can meet the thick hard roof’s support needs. Full article

According to the development requirements of green mining of coal resources, it is imperative to improve the extraction rate of coal and the application of safe and efficient mining technology. Pre-splitting and roof cutting technology is widely used in reducing residual coal pillars and safe pressure relief mining, which has become the crucial technology for pillar-free mining methods. Therefore, it is essential to review and discuss the research hotspots, cutting-edge methods, principles of action, and application areas of the development of this technology. Above all, the research data on pre-splitting and roof-cutting development in the past ten years are summarized and outlined. The research’s hot spots are pressure relief technology and gob-side entry retaining technology. Then, the functional forms of pre-splitting and roof cutting technology are discussed and compared, including explosive blasting (directional energy gathering blasting, liquid explosive blasting, and composite blasting), hydraulic fracturing, liquid CO₂ gas fracturing, and mechanized roof cutting (chain arm saw machine and directional cutting roof rig). Through the analysis of field application cases, the application field is divided into three major areas: non-coal pillar mining (gob-side entry driving with narrow coal pillar, gob-side entry retaining with the filling body, completely gob-side entry retaining, and “N00” construction method), pressure relief at working face (thick and hard main roof cracking and end area hard roof cracking), and pressure relief at roadway (gob-side roadway pressure relief and blasting pressure relief technology for roadways). By detailing the process of each application technology one by one, the principle and mode of pre-splitting in each technology are expounded. Finally, the development prospects of pre-splitting and roof cutting in new technical methods, deep pressure relief mining, intelligent unmanned mining, and green and efficient mining are prospected, providing references for similar projects. Full article