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Keywords = porcelain polishing waste

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27 pages, 7739 KiB  
Article
Evaluating Porcelain Polishing Waste as a Pyro-Expansive Agent in Clay Formulations for Sustainable Lightweight Aggregates
by Vitória Silva Martins de Oliveira, José Anselmo da Silva Neto, Gustavo Lira do Nascimento, Marcos Alyssandro Soares dos Anjos, Ricardo Peixoto Suassuna Dutra and Cinthia Maia Pederneiras
Sustainability 2025, 17(16), 7385; https://doi.org/10.3390/su17167385 - 15 Aug 2025
Viewed by 48
Abstract
This study addresses the use of porcelain polishing waste as a pyro-expansive agent in clay-based formulations for the production of lightweight aggregates, aiming to reduce the consumption of natural resources and mitigate environmental impacts. In line with circular economy principles and sustainable construction [...] Read more.
This study addresses the use of porcelain polishing waste as a pyro-expansive agent in clay-based formulations for the production of lightweight aggregates, aiming to reduce the consumption of natural resources and mitigate environmental impacts. In line with circular economy principles and sustainable construction goals, this study investigates the potential use of porcelain polishing waste as a pyro-expansive agent in clay-based formulations for producing sustainable lightweight aggregates. Using the Taguchi method and ANOVA, the effects of key processing parameters were evaluated. The results demonstrated a broad range of volumetric changes, from shrinkage of 40.84% to expansion of 91.69%, depending on the formulation and processing conditions. The aggregates exhibited specific mass values ranging from 0.99 g/cm3 to 2.36 g/cm3, water absorption up to 3.29%, and mechanical strength from 4.57 MPa to 39.87 MPa. Notably, nine of the sixteen experimental conditions met the technical standards for classification as LWA, indicating suitability for applications in high-strength, structural, and non-structural lightweight concretes, as well as lightweight mortars. The performance of these materials was directly linked to the chemical and mineralogical characteristics of the precursors and the proportion of pyro-expansive waste used. Overall, the findings suggest that 50% of the produced aggregates are viable for high-performance concrete applications, offering an environmentally responsible alternative to virgin raw materials and contributing to sustainable waste valorization in the ceramic and construction industries. Full article
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30 pages, 3066 KiB  
Review
Assessment of the Suitability of Ceramic Waste in Geopolymer Composites: An Appraisal
by Ismail Luhar, Salmabanu Luhar, Mohd Mustafa Al Bakri Abdullah, Marcin Nabiałek, Andrei Victor Sandu, Janusz Szmidla, Anna Jurczyńska, Rafiza Abdul Razak, Ikmal Hakem A Aziz, Noorina Hidayu Jamil and Laila Mardiah Deraman
Materials 2021, 14(12), 3279; https://doi.org/10.3390/ma14123279 - 14 Jun 2021
Cited by 43 | Viewed by 5030
Abstract
Currently, novel inorganic alumino-silicate materials, known as geopolymer composites, have emerged swiftly as an ecobenevolent alternative to contemporary ordinary Portland cement (OPC) building materials since they display superior physical and chemical attributes with a diverse range of possible potential applications. The said innovative [...] Read more.
Currently, novel inorganic alumino-silicate materials, known as geopolymer composites, have emerged swiftly as an ecobenevolent alternative to contemporary ordinary Portland cement (OPC) building materials since they display superior physical and chemical attributes with a diverse range of possible potential applications. The said innovative geopolymer technology necessitates less energy and low carbon footprints as compared to OPC-based materials because of the incorporation of wastes and/or industrial byproducts as binders replacing OPC. The key constituents of ceramic are silica and alumina and, hence, have the potential to be employed as an aggregate to manufacture ceramic geopolymer concrete. The present manuscript presents a review of the performance of geopolymer composites incorporated with ceramic waste, concerning workability, strength, durability, and elevated resistance evaluation. Full article
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