Search Results (7)

Poly(phenylene sulfide) (PPS) is a high-performance thermoplastic engineering material with excellent comprehensive performance that finds application in many fields due to its good processability, excellent heat resistance, and mechanical properties. However, the poor friction and wear properties of PPS limit its wide application in industrial sectors. In this work, polytetrafluoroethylene (PTFE) was adopted as the solid tribo-modifier to improve the tribological performance of PPS. The efficacy of using three types of PTFE fillers, namely PTFE fiber, micropowder, and nanopowder, was comparatively investigated. The results revealed that the incorporation of PTFE was beneficial to improving the tribological properties of PPS and PTFE nanopowders, which were prepared by irradiation treatment technology that demonstrated the best modification effect in terms of both tribological and mechanical performance among the studied systems. In addition, the coefficient of friction and specific wear rate of PPS composites with 30 wt% nanopowders reached 0.165 and 3.59 × 10⁻⁵ mm³/Nm, respectively, which were 70.7% and 99.0% lower than their pure PPS counterparts. The above finding was attributed to the improved compatibility between the PTFE nanopowders and the PPS substrate as well as the easier formation of intact PTFE transfer film on the contact surface. This work shows some perspective for designing self-lubricating polymer composites that broaden their application in industrial sectors. Full article

In view of sustainable-by-design issues, there is an urgent need for replacing harmful coating ingredients with more ecological, non-toxic alternatives from bio-based sources. In particular, fluorine derivatives such as polytetrafluoroethylene (PTFE) powders are frequently applied as coating additives because of their versatile role in rendering hydrophobicity and lubrication. In this research, a screening study is presented regarding the performance of alternative micronized biowax powders, produced from various natural origins, when used as functional additives in protective epoxy coatings for wood. The micronized wax powders from bio-based sources (carnauba wax, rice bran wax, amide biowax) and reference fossil sources (PE wax/PTFE, PE wax, PTFE), of large (8 to 11 µm) and small sizes (4 to 6 µm), were added into fully bio-based epoxy clear coat formulations based on epoxidized flaxseed oil and proprietary acid hardener. Within concentration ranges of 0.5 to 10 wt.-%, it was observed that rice bran micropowders present higher hardness, scratch resistance, abrasion resistance, and hydrophobicity when compared to the results for PTFE. Moreover, the proprietary mixtures of biowax combined with PTFE micropowders provide synergistic effects, with PTFE mostly dominating in regards to the mechanical and physical properties. However, the granulometry of the micronized wax powders is a crucial parameter, as the smallest biowax particle sizes are the most effective. Based on further analysis of the sliding interface, a more ductile surface film forms for the coatings with rice bran and carnauba wax micropowders, while the amide wax is more brittle in parallel with the synthetic waxes and PTFE. Infrared spectroscopy confirms a favorable distribution of biowax micropowders at the coating surface in parallel with the formation of a protective surface film and protection of the epoxy matrix after abrasive wear. This study confirms that alternatives to PTFE for the mechanical protection, gloss, and hydrophobicity of wood coatings should be critically selected among the available grades of micronized waxes, depending on the targeted properties. Full article

During the processes of production, storage, transportation and use of hazardous chemicals, acid–alkali corrosive liquid spatter and leakage would cause serious casualties. In order to protect the lives and health of staff, the surface of fabrics should be treated to obtain hydrophobicity and acid–alkali resistance. In this paper, polyester fabric was used as the base cloth, and polydimethylsiloxane (PDMS) and polytetrafluoroethylene (PTFE) micro-powder were used as the functional materials to fabricate waterproof and breathable fabric with good acid–alkali resistance using a method of plasma pretreatment-impregnation- and plasma-induced crosslinking. The effects of PDMS, PTFE powder and plasma-induced crosslinking on the surface and physical and chemical properties of fabric were investigated. It was found that the use of PDMS and PTFE powder had little effect on the mechanical and wearing comfort properties. However, it could significantly improve the acid–alkali resistance, as the liquid repellent rate of the treated fabric surface was higher than 80%, and the penetration index was lower than 2%. Full article

In this work, the novel design of a sliding mode TriboElectric Nano Generator (TENG)—which can utilize vibration amplitude of a few hundred microns to generate useful electric power—is proposed for the first time. Innovative design features include motion modification to amplify relative displacement of the TENG electrodes and use of biological material-based micron-sized powder at one of the electrodes to increase power output. The sliding mode TENG is designed and fabricated with use of polyurethane foam charged with the biological material micropowder and PolyTetraFluoroEthylene (PTFE) strips as the electrodes. Experimentations on the prototype within frequency range of 0.5–6 Hz ensured peak power density of 0.262 mW/m², corresponding to the TENG electrode size. Further numerical simulation is performed with the theoretical model to investigate the influence of various design parameters on the electric power generated by the TENG. Lastly, application of the proposed TENG is demonstrated in a wearable device as an in-shoe sensor. Conceptual arrangement of the proposed in-shoe sensor is presented, and numerical simulations are performed to demonstrate that the real size application can deliver peak power density of 0.747 mW/m² and TENG; the voltage will accurately represent foot vertical force for various foot force patterns. Full article

Aluminium (Al) powders of micron size are widely applied to energetic materials as a high energy fuel. However, its energy conversion efficiency is generally low due to low oxidation activity. In this paper, a polytetrafluoroethylene (PTFE) coating layer with both protection and activation action was successfully introduced onto the surface of Al via adsorption and following heat treatment. The preparation conditions were optimized and the thermal activity of this core-shell composite material was studied. The potential enhancement mechanism for Al oxidation was proposed. The results showed that PTFE powders deformed into membrane on the surface of Al after the sintering process. This polymer shell could act as an effective passivation layer protecting internal Al from oxidation during aging. The reduction in metallic Al of Al/PTFE was decreased by 84.7%, more than that in original spherical Al when the aging time is 60 days. Moreover, PTFE could react with Al resulting in a thin AlF₃ layer, which could promote the destruction of Al₂O₃ shell. Thus, PTFE could enhance oxidation activity of micro-Al. The conversion of Al was increased by a factor of 1.8 when heated to 1100 °C. Improved aging-resistant performance and promoted oxidation activity of Al could potentially broaden its application in the field of energetic materials. Full article

Developing an eco-friendly, flexible and recyclable micro-structured dry electrode for sustainable life is essential. In this work, we have developed irregular, micro-structured sandpaper coated with graphite powder as an electrode for developing a simple, low-cost, contact-separation mode graphite-coated sandpaper-based triboelectric nanogenerator (GS-TENG) as a self-powered device and biomechanical sensor. The as-fabricated GS-TENG is a dielectric-conductor model. It is made up of a bottom layer with polytetrafluoroethylene (PTFE) as a triboelectric layer, which is attached onto a graphite-coated sandpaper-based electrode and a top layer with aluminum as another triboelectric layer as well as an electrode. The forward and reverse open-circuit voltages reach upto ~33.8 V and ~36.62 V respectively, and the forward and reverse short-circuit currents are ~2.16 µA and ~2.17µA, respectively. The output generated by GS-TENG can power 120 blue light-emitting diodes connected in series, liquid crystal display and can charge commercial capacitors along with the rectifier circuit. The capacitor of 22 µF is charged upto 5 V and is sufficient to drive digital watch as wearable electronics. Moreover, the device can track signals generated by human motion, hence it scavenges biomechanical energy. Thus, GS-TENG facilitates large-scale fabrication and has potential for future applications in wearable and portable devices. Full article

Decreasing the surface energy of polyacrylate-based materials is important especially in embossed holography, but current solutions typically involve high-cost synthesis or encounter compatibility problems. Herein, we utilize the grafting of polytetrafluoroethylene (PTFE) micropowder with poly (methyl methacrylate) (PMMA). The grafting reaction is implemented via in situ electron beam irradiation-induced polymerization in the presence of fluorinated surfactants, generating PMMA grafted PTFE micropowder (PMMA–g–PTFE). The optimal degree of grafting (DG) is 17.8%. With the incorporation of PMMA–g–PTFE, the interfacial interaction between polyacrylate and PTFE is greatly improved, giving rise to uniform polyacrylate/PMMA–g–PTFE composites with a low surface energy. For instance, the loading content of PMMA–g–PTFE in polyacrylate is up to 16 wt %, leading to an increase of more than 20 degrees in the water contact angle compared to the pristine sample. This research paves a way to generate new polyacrylate-based films for embossed holography. Full article