Search Results (7)

The present research aims to investigate the impact of various mixing techniques (centrifugal planetary mixing, ultrasonication, and high-temperature magnetic stirring) on the properties of nanocomposite epoxy resins using expanded graphite particles. Differential scanning calorimetry reveals that the curing behavior and glass transition temperature are influenced by the selected method, indicating that a suitable choice allows increasing curing degree (C.D.) and glass transition temperature up to 10% and 12%, respectively. Morphological analysis performed via Scanning Electron Microscopy and Tunneling Atomic Force Microscopy offers detailed insights into the dispersion characteristics of fillers within polymer matrices, which sensitively affect the properties of the materials. The electrical conductivity values vary by more than five orders of magnitude among the various mixing methods. Centrifugal mixing leads to a decrease in the equilibrium concentration of water (C_eq) by up to 23% compared to that of the unfilled matrix, thanks to the chemical interactions that occur between the graphitic particles and the epoxy matrix (detectable via Fourier Transform Infrared Spectroscopy). Such a reduction is strongly desired in strategic fields such as the transport sector. The analysis of the obtained results suggests choosing the dispersion method of the filler in the matrix by considering the required performance for the specific planned application. Full article

In this paper, the geometric effect on flow structure and mixing performance of two miscible fluids (deionized water and glycerol) in a planetary centrifugal mixer (PCM) during the spin-up is numerically evaluated, using the OpenFOAM interMixingFoam solver. Six different aspect ratios, specifically 0.5, 1, 1.25, 1.5, 2, and 2.5, are considered. The flow structure in each geometric configuration is illustrated by the liquid interface and vorticity isosurface represented by the Q criterion, while the mixing performance is evaluated in terms of a mixing index $MI$. As the aspect ratio increases from small to large, $MI$ first increases and then decreases. The peak $MI$ at the end of spin-up reaches 0.196 for the aspect ratio of 1.25, rather than the other five aspect ratios in our study. The mechanism analysis shows that under an aspect ratio of 1.25, the vortex structure is most violently dissipated, the interface collapse degree is the largest, and the low-velocity region volume is the smallest, which enhances the chaotic convection mixing. Full article

High-speed planetary mixers can rapidly and efficiently combine rheological liquids, such as polymer resins and paste materials, because of the large centrifugal forces generated by the planetary motion of the mixing vessel. Only a few attempts have been made to computationally model and analyze the intricate mixing patterns of highly viscous substances. This paper presents meshless flow simulations of the planetary mixing of polymeric fluids. This research utilized the smoothed particle hydrodynamics (SPH) approach for numerical calculations. This method has advantages over the finite-volume method, which is a grid-based computational technique, when it comes to modeling interfacial and free surface flow problems. Newtonian rheology and interfacial surface force models were used to calculate the dissipative forces in the partial differential momentum equation of fluid motion. Simulations of the flow of an uncured polyurethane resin were carried out while it was mixed in a planetary mixer, under various operating conditions. Simulations using SPH were able to accurately reproduce the intricate flow and blending pattern, providing insight into mixing mechanics and mixing index evolution characteristics according to operating conditions for the planetary mixing of polymeric fluids. The simulation results showed that the spiral band, which promotes the mixing performance, is densely and distinctively formed under high-speed operation conditions. Full article

A high-resolution (∼500 m) numerical model was used to study the reef and atoll wakes in the Xisha Archipelago (XA) during 2009. Statistical analyses of simulation data indicated strong cyclonic dominance in the mixing layer (above ∼35 m) and weak anticyclonic dominance in the subsurface layer (35∼160 m) for both eddies and filaments in the XA. The intrinsic dynamical properties of the flow, such as the vertical stratification and velocity magnitude, and the terrain of reefs and atolls had a significant effect on the asymmetry. Without considering the existence of reefs and atolls, the “background cyclonic dominance” generated under local planetary rotation ($f\approx 4.1\times {10}^{-5}$ s⁻¹) and vertical stratification (with mean Brunt–Väisälä frequency N = 0.02 s⁻¹ at 75 m) was stronger for filaments than eddies in the upper layer from 0∼200 m, and the larger vorticity amplitude in the cyclonic filaments could greatly enhance the cyclonic wake eddies. Furthermore, inertial–centrifugal instability induced selective destabilization of anticyclonic wake eddies in different water layers. As the Rossby number (Ro) and core vorticity (Burger number, Bu) decreased (increased) with the water depth, a more stable state was achieved for the anticyclonic wake eddies in the deeper layer. The stratification and slipping reefs and atolls also led to vertical decoupled shedding, which intensified the asymmetry. Full article

Epoxy polymer composites embedded with thermally conductive nanofillers play an important role in the thermal management of polymer microelectronic packages, since they can provide thermal conduction properties with electrically insulating properties. An epoxy composite system filled with graphitic-based fillers; multi-walled carbon nanotubes (MWCNTs), graphene nanoplatelets (GNPs) and ceramic-based filler; silicon carbide nanoparticles (SiCs) was investigated as a form of thermal-effective reinforcement for epoxy matrices. The epoxy composites were fabricated using a simple fabrication method, which included ultrasonication and planetary centrifugal mixing. The effect of graphite-based and ceramic-based fillers on the thermal conductivity was measured by the transient plane source method, while the glass transition temperature of the fully cured samples was studied by differential scanning calorimetry. Thermal gravimetric analysis was adopted to study the thermal stability of the samples, and the compressive properties of different filler loadings (1–5 vol.%) were also discussed. The glass temperatures and thermal stabilities of the epoxy system were increased when incorporated with the graphite- and ceramic-based fillers. These results can be correlated with the thermal conductivity of the samples, which was found to increase with the increase in the filler loadings, except for the epoxy/SiCs composites. The thermal conductivity of the composites increased to 0.4 W/mK with 5 vol.% of MWCNTs, which is a 100% improvement over pure epoxy. The GNPs, SiCs, and MWCNTs showed uniform dispersion in the epoxy matrix and well-established thermally conductive pathways. Full article

The preparation of polymer-based nanocomposites requires considerable time (i.e., the dispersal of nanomaterials into a polymer matrix), resulting in difficulties associated with their commercial use. In this study, two simple and efficient dispersion methods, namely planetary centrifugal mixing and three-roll milling, were used to enable the graphene nanoplatelets to disperse uniformly throughout an epoxy solution (i.e., 0, 0.1, 0.25, 0.5, and 1.0 wt.%) and allow the subsequent preparation of graphene nanoplatelets/epoxy nanocomposites. Measurements of mechanical properties of these nanocomposites, including ultimate tensile strength, flexural strength, and flexural modulus, were used to evaluate these dispersal methods. Dispersing graphene nanoplatelets into the epoxy resin by planetary centrifugal mixing not only required a shorter process time but also resulted in a more uniform dispersion of graphene nanoplatelets than that by three-roll milling. In addition, compared with traditional dispersal methods, planetary centrifugal mixing was a more efficient dispersal method for the preparation of epoxy-based nanocomposites. Full article

Common dispersion methods such as ultrasonic sonication, planetary centrifugal mixing and magnetic dispersion have been used extensively to achieve moderate exfoliation of nanoparticles in polymer matrix. In this study, the effect of adding three roll milling to these three dispersion methods for nanoclay dispersion into epoxy matrix was investigated. A combination of each of these mixing methods with three roll milling showed varying results relative to the unmodified polymer laminate. A significant exfoliation of the nanoparticles in the polymer structure was obtained by dispersing the nanoclay combining three roll milling to magnetic and planetary centrifugal mixing methods. This exfoliation promoted a stronger interfacial bond between the matrix and the fiber, which increased the final properties of the E-glass/epoxy nanocomposite. However, a combination of ultrasound sonication and three roll milling on the other hand, resulted in poor clay exfoliation; the sonication process degraded the polymer network, which adversely affected the nanocomposite final properties relative to the unmodified E-glass/epoxy polymer. Full article