Search Results (10)

The petrochemical industry faces significant safety challenges, necessitating stringent protocols and advanced monitoring systems. Traditional methods rely on manual inspections and fixed sensors, often reacting to hazards only after they occur. Multimodal AI, integrating visual, sensor, and textual data, offers a transformative solution for real-time, proactive safety management. This paper evaluates AI models—Gemini 1.5 Pro, OPENAI GPT-4, and Copilot—in detecting workplace hazards, ensuring compliance with Process Safety Management (PSM) and DuPont safety frameworks. The study highlights the models’ potential in improving safety outcomes, reducing human error, and supporting continuous, data-driven risk management in petrochemical plants. This paper is the first of its kind to use the latest multimodal tech to identify the safety hazard; a similar model could be deployed in other manufacturing industries, especially the oil and gas (both upstream and downstream) industry, fertilizer industries, and production facilities. Full article

Polyhydroxyalkanoates (PHAs) are polyesters synthesized as a carbon and energy reserve material by a wide number of bacteria. These polymers are characterized by their thermoplastic properties similar to those of plastics derived from the petrochemical industry, such as polyethylene and polypropylene. PHAs are widely used in the medical field and have the potential to be used in other applications due to their biocompatibility and biodegradability. Among PHAs, P(3HB-co-3HV) copolymers are thermo-elastomeric polyesters that are typically soft and flexible with low to no crystallinity, which can expand the range of applications of these bioplastics. Several bacterial species, such as Cupriavidus necator, Azotobacter vinelandii, Halomonas sp. and Bacillus megaterium, have been successfully used for P(3HB-co-3HV) production, both in batch and fed-batch cultures using different low-cost substrates, such as vegetable and fruit waste. Nevertheless, in recent years, several fermentation strategies using other microbial models, such as methanotrophic bacterial strains as well as halophilic bacteria, have been developed in order to improve PHA production in cultivation conditions that are easily implemented on a large scale. This review aims to summarize the recent trends in the production and recovery of PHA copolymers by fermentation, including different cultivation modalities, low-cost raw materials, as well as downstream strategies that have recently been developed with the purpose of producing copolymers, such as P(3HB-co-3HV), with suitable mechanical properties for applications in the biomedical field. Full article

A project always needs the participation of suppliers to provide the goods and services needed by the project. As the size of the project increases, the need to use suppliers also increases. Choosing the appropriate suppliers for the project is always a difficult task, and considering different criteria along with the existence of multiple alternatives always increases the difficulty and complexity of the supplier selection problem. This study deals with the supplier selection problem, which is one of the important issues in projects and organizations in the downstream field of oil, gas, and petrochemicals. The purpose of this paper was to investigate and improve the supplier selection procedure in this field by considering real-world uncertain conditions. To this end, the fuzzy set theory and gray numbers were taken into account. In the present study, the criteria were first determined by expert judgment; then, the fuzzy best–worst method (FBWM) was exploited to rank the criteria; finally, the suppliers were prioritized and ranked by using the gray COCOSO method The results showed that the highest and the lowest weights were obtained for the “price” and “attention to environmental issues” criteria, respectively. Also, the selected supplier was a supplier with a high score in all criteria. One of the practical benefits of this research is to provide a solution to speed up, facilitate, and improve the process of selecting suppliers for companies in the downstream field of oil, gas, and petrochemicals. Full article

To better understand the pollution potential of metals in estuaries heavily concentrated with petrochemical industries, we measured concentrations of total recoverable metals in the lower Calcasieu River in southwestern Louisiana that flows into the northern Gulf of Mexico. Water samples were collected at six sites along the last 88 km reach of the river monthly between May 2013 and November 2015, during which salinity ranged from 0.02 to 29.5 ppt from upstream to downstream. The samples were analyzed for a series of total recoverable metals, including aluminum (Al), arsenic (As), boron (B), cadmium (Cd), calcium (Ca), cobalt (Co), chromium (Cr), copper (Cu), iron (Fe), lithium (Li), magnesium (Mg), manganese (Mn), nickel (Ni), silicon (Si), titanium (Ti), vanadium (V), and zinc (Zn), of which only Al, As, B, Ca, Fe, Li, Mg, Mn, Si, Ti, and Zn had a detection rate higher than 30% over the 31-month study period. In the freshwater portion of the river, Si, Ca, Al, Fe, and Mg showed the highest concentration (8, 5, 4, 2, and 2 mg/L, respectively), while Li, As, Zn, Ti, and B had the lowest concentration (6, 16, 27, 34 and 50 µg/L, respectively). The concentrations of Al and Si declined by more than 30% from the freshwater to the river mouth, but the concentrations of Li and B increased by 61 and 66 times, respectively. None of these metals’ concentrations were found to exceed US EPA standards, but the rapid increase in Li and B concentrations may indicate a potential anthropogenic influence. On average, the Calcasieu River discharged a total of 35,484 tons of the elements each year (or 8059 kg/km²/yr), of which Si, Al, Ca, Fe, and Mg contributed 98%. Three major components of factors were extracted explaining 34, 20, and 13% (cumulative 67%) of the total variation in the metal concentrations. Salinity and pH were the major (>0.3) parameters in component 1 explaining the variability of B and Li; TSS was the major (>0.3) parameter in component 2 explaining the variation of Al, Fe, and Ti concentration; and temperature and DO% were the major (>0.3) parameters in component 3 explaining the variation of Mn concentration. Further studies on riverbed sediment metals and their effect on metal concentrations in surface water can help understand the metal sources and their potential effects on coastal aquatic ecosystems. Full article

Catalytic dehydration of isopropanol to propylene is a common reaction in laboratories to characterize the acid–base properties of catalysts. When acetone is produced, it is the sign of the presence of basic active sites, while propylene is produced on the acid sites. About 2/3rd of the world production of isopropanol is made from propylene, and the other third is made from acetone hydrogenation. Since the surplus acetone available on the market is mainly a coproduct of phenol synthesis, variations in the demand for phenol affect the supply position of acetone and vice versa. High propylene price and low demand for acetone should revive the industrial interest in acetone conversion. In addition, there is an increasing interest in the production of acetone and isopropanol from CO/CO₂ via expected more environmentally friendly biochemical conversion routes. To preserve phenol process economics, surplus acetone should be recycled to propylene via the acetone hydrogenation and isopropanol dehydration routes. Some critical impurities present in petrochemical propylene are avoided in the recycling process. In this review, the selection criteria for the isopropanol dehydration catalysts at commercial scale are derived from the patent literature and analyzed with academic literature. The choice of the process conditions, such as pressure, temperature and gas velocity, and the catalysts’ properties such as pore size and acid–base behavior, are critical factors influencing the purity of propylene. Dehydration of isopropanol under pressure facilitates the downstream separation of products and the isolation of propylene to yield a high-purity “polymer grade”. However, it requires to operate at a higher temperature, which is a challenge for the catalyst’s lifetime; whereas operation at near atmospheric pressure, and eventually in a diluted stream, is relevant for applications that would tolerate a lower propylene purity (chemical grade). Full article

The relevance of this study is due to the low rate of development of the downstream sectors of Russian oil companies. Against a background of the sale of significant volumes of oil and gas raw materials, Russia lags behind world leaders in the production and consumption of petrochemical and chemical products, with their share in the gross domestic product of the country being only 1.1%. Connected to this is the issue of substantiating strategies of development for the downstream sectors of Russian oil companies, which requires detailed research. In this light, it is necessary to take into account current trends in the worldwide demand on petroleum products and also the opportunities and competitive advantages of Russian oil and gas companies in the creation and development of refineries with a consideration of modern technological, environmental, social and market criteria. The paper tests hypotheses about modernisation as a process of increasing efficiency in the development of the industry as a whole. The results of the study show that the planned pace of development in the industry by means of modernisation proves to be insufficient and requires additional investments in innovative development and new construction. The value of the research lies in the modelling of modernisation strategy options by the example of a large oil company, the estimation of results by the criteria of world average indices of technological efficiency of production and the analysis of these results by state indicators of branch development. The theoretical significance of the research lies in the possibility of using this research approach as an analogue. Full article

Funnel and gate permeable reactive barrier (FGPRB) is an effective method to treat groundwater pollution. In order to clarify the impact of FGPRB on groundwater dynamic conditions, this study takes a site pilot test as the research object and establishes an FGPRB downstream of a petrochemical industry. The results show that the concentrations of 1,2-dichloroethylene and benzene in the downstream groundwater, after setting FGPRB, are lower than the detection limit. The numerical simulation results show that after setting FGPRB, both point source and area source pollution can achieve a good delay effect, extending from about 27 d to about 65 d of response time, but changing the thickness and permeability coefficient has no obvious effect on the delay effect. The tracer test shows the average permeability coefficient of the medium from the injection well to the monitoring well after the construction of FGPRB decreases from 77.0 m/d to 31.2 m/d after the construction of FGPRB. The average seepage velocity from the injection well to the monitoring well decreased from 0.19 m/d to 0.078 m/d after the construction of FGPRB. At the same time, when the FGPRB is not built, the maximum concentration time from the injection well to the monitoring well is about 10 d. After the FGPRB is constructed, the maximum concentration time of the tracer received by the monitoring well is about 27 days. These results confirm that the establishment of FGPRB will change the hydrodynamic conditions of groundwater and delay the response time of pollutants in the monitoring well. Full article

Plastic pollution is fueling the grave environmental threats currently facing humans, the animal kingdom, and the planet. The pursuit of renewable resourced biodegradable materials commenced in the 1970s with the need for carbon neutral fully sustainable products driving important progress in recent years. The development of bioplastic materials is highlighted as imperative to the solutions to our global environment challenges and to the restoration of the wellbeing of our planet. Bio-based plastics are becoming increasingly sustainable and are expected to substitute fossil-based plastics. Bioplastics currently include both, nondegradable and biodegradable compositions, depending on factors including the origins of production and post-use management and conditions. Among the most promising materials being developed and evaluated is polyhydroxybutyrate (PHB), a microbial bioprocessed polyester belonging to the polyhydroxyalkanoate (PHA) family. This biocompatible and non-toxic polymer is biosynthesized and accumulated by a number of specialized bacterial strains. The favorable mechanical properties and amenability to biodegradation when exposed to certain active biological environments, earmark PHB as a high potential replacement for petrochemical based polymers such as ubiquitous high density polyethylene (HDPE). To date, high production costs, minimal yields, production technology complexities, and difficulties relating to downstream processing are limiting factors for its progression and expansion in the marketplace. This review examines the chemical, mechanical, thermal, and crystalline characteristics of PHB, as well as various fermentation processing factors which influence the properties of PHB materials. Full article

Lignin is the most abundant aromatic biopolymer and is the sustainable feedstock most likely to supplant petroleum-derived aromatics and downstream products. Rich in functional groups, lignin is largely peerless in its potential for chemical modification towards attaining target properties. Lignin’s crosslinked network structure can be exploited in composites to endow them with remarkable strength, as exemplified in timber and other structural elements of plants. Yet lignin may also be depolymerized, modified, or blended with other polymers. This review focuses on substituting petrochemicals with lignin derivatives, with a particular focus on applications more significant in terms of potential commercialization volume, including polyurethane, phenol-formaldehyde resins, lignin-based carbon fibers, and emergent melt-processable waste-derived materials. This review will illuminate advances from the last eight years in the prospective utilization of such lignin-derived products in a range of application such as adhesives, plastics, automotive components, construction materials, and composites. Particular technical issues associated with lignin processing and emerging alternatives for future developments are discussed. Full article

Sulfur recovery unit (SRU) thermal reactors are negatively affected by high temperature operation. In this paper, the effect of the fuel mass fraction on the combustion and fluid flow in a SRU thermal reactor is investigated numerically. Practical operating conditions for a petrochemical corporation in Taiwan are used as the design conditions for the discussion. The simulation results show that the present design condition is a fuel-rich (or air-lean) condition and gives acceptable sulfur recovery, hydrogen sulfide (H₂S) destruction, sulfur dioxide (SO₂) emissions and thermal reactor temperature for an oxygen-normal operation. However, for an oxygen-rich operation, the local maximum temperature exceeds the suggested maximum service temperature, although the average temperature is acceptable. The high temperature region must be inspected very carefully during the annual maintenance period if there are oxygen-rich operations. If the fuel mass fraction to the zone ahead of the choke ring (zone 1) is 0.0625 or 0.125, the average temperature in the zone behind the choke ring (zone 2) is higher than the zone 1 average temperature, which can damage the downstream heat exchanger tubes. If the zone 1 fuel mass fraction is reduced to ensure a lower zone 1 temperature, the temperature in zone 2 and the heat exchanger section must be monitored closely and the zone 2 wall and heat exchanger tubes must be inspected very carefully during the annual maintenance period. To determine a suitable fuel mass fraction for operation, a detailed numerical simulation should be performed first to find the stoichiometric fuel mass fraction which produces the most complete combustion and the highest temperature. This stoichiometric fuel mass fraction should be avoided because the high temperature could damage the zone 1 corner or the choke ring. A higher fuel mass fraction (i.e., fuel-rich or air-lean condition) is more suitable because it can avoid deteriorations of both zone 1 and heat exchanger tubes. Although a lower fuel mass fraction (i.e., fuel-lean or air-rich condition) can avoid deterioration of zone 1, the heat exchanger tubes may be damaged. This paper provides a guideline for adjusting the fuel mass fraction to reduce the high temperature inside the thermal reactor and to ensure an acceptable sulfur recovery. Full article