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Keywords = pGFRP composites

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26 pages, 6314 KiB  
Article
Influence of PBO-FRCM Composite Mesh Anchorage on the Strengthening Effectiveness of Reinforced Concrete Slabs
by Filip Grzymski, Tomasz Trapko and Michał Musiał
Materials 2025, 18(11), 2583; https://doi.org/10.3390/ma18112583 - 31 May 2025
Viewed by 510
Abstract
FRCM (Fabric-Reinforced Cementitious Matrix) composites, while providing an effective alternative to FRP (Fiber-Reinforced Polymer) strengthening systems when epoxy resins cannot be used, typically fail to achieve their full strengthening potential. Research indicates that appropriate mesh anchorage systems can minimize some of the undesirable [...] Read more.
FRCM (Fabric-Reinforced Cementitious Matrix) composites, while providing an effective alternative to FRP (Fiber-Reinforced Polymer) strengthening systems when epoxy resins cannot be used, typically fail to achieve their full strengthening potential. Research indicates that appropriate mesh anchorage systems can minimize some of the undesirable effects that limit FRCM composite performance. This study investigates the effectiveness of different anchorage systems for PBO (p-Phenylene Benzobis Oxazole) fibers in FRCM composites used for strengthening reinforced concrete slabs. A series of unidirectionally bent RC slabs were tested under four-point bending: an unstrengthened control element, slabs strengthened with PBO-FRCM without anchorage, with bar anchorage (GFRP bar in a groove), and with cord anchorage (PBO cord through the slab). The research focused on analyzing the load–deflection behavior and key strain mechanisms that influence structural performance. The findings indicate that a single layer of PBO-FRCM increases bending capacity, raises yield load, and delays initial cracking. Most significantly, the research reveals substantial differences in composite mesh utilization efficiency. This study confirms that mechanical anchorage, particularly bar anchorage, significantly enhances the effectiveness of PBO-FRCM strengthening systems by delaying composite detachment and allowing for greater utilization of the high-strength fiber material. These results contribute valuable insights for RC slabs using FRCM composite systems and the anchorage of their mesh. Full article
(This article belongs to the Special Issue Strengthening, Repair, and Retrofit of Reinforced Concrete)
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19 pages, 4178 KiB  
Article
Cross-Scale Industrial Manufacturing of Multifunctional Glass Fiber/Epoxy Composite Tubes via a Purposely Modified Filament Winding Production Line
by George Karalis, Lampros Koutsotolis, Angelos Voudouris Itksaras, Thomai Tiriakidi, Nikolaos Tiriakidis, Kosmas Tiriakidis and Alkiviadis S. Paipetis
Polymers 2024, 16(12), 1754; https://doi.org/10.3390/polym16121754 - 20 Jun 2024
Cited by 1 | Viewed by 1556
Abstract
In the present research work is demonstrated a cross-scale manufacturing approach for the production of multifunctional glass fiber reinforced polymer (GFRP) composite tubes with a purposely redesigned filament winding process. Up until now, limited studies have been reported towards the multiscale reinforcement direction [...] Read more.
In the present research work is demonstrated a cross-scale manufacturing approach for the production of multifunctional glass fiber reinforced polymer (GFRP) composite tubes with a purposely redesigned filament winding process. Up until now, limited studies have been reported towards the multiscale reinforcement direction of continuous fibers for the manufacturing of hierarchical composites at the industrial level. This study involved the development of two different multi-walled carbon nanotube (MWCNT) aqueous-based inks, which were employed for the modification of commercial glass fiber (GF) reinforcing tows via a bath coating unit in a pilot production line. The obtained multifunctional GFRP tubes presented a variety of characteristics in relation to their final mechanical, hydrothermal aging, electrical, thermal and thermoelectric properties. Results revealed that the two individual systems exhibited pronounced differences both in crushing behavior and durability performance. Interestingly, for lateral compression the MWCNT coatings comprising a polymeric dispersant minorly affected the mechanical response of the produced tubes. The crashworthiness indicators of the multifunctional tubes displayed a slight 5% variation to the respective reference values, combined with a more ductile behavior. Moreover, regarding the bulk electrical and thermal conductivity values, as well as the Seebeck coefficient factor, the corresponding tubes displayed a variance of 233% and 19% and an opposite semi-conducting sign denoting a p- and n-type character, respectively. Full article
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20 pages, 4523 KiB  
Article
The Reduction Factor of Pultrude Glass Fibre-Reinforced Polyester Composite Cross-Arm: A Comparative Study on Mathematical Modelling for Life-Span Prediction
by Mohd Supian Abu Bakar, Agusril Syamsir, Abdulrahman Alhayek, Muhammad Rizal Muhammad Asyraf, Zarina Itam, Shaikh Muhammad Mubin Shaik, Nurhanani Abd Aziz, Tarique Jamal and Siti Aminah Mohd Mansor
Materials 2023, 16(15), 5328; https://doi.org/10.3390/ma16155328 - 29 Jul 2023
Cited by 9 | Viewed by 1440
Abstract
This paper presents an experimental and numerical investigation of pultruded composite glass fibre-reinforced polymer (pGFRP) cross-arms subjected to flexural creep behaviour to assess their performance and sustainability in composite cross-arm structure applications. The primary objective of this study was to investigate the failure [...] Read more.
This paper presents an experimental and numerical investigation of pultruded composite glass fibre-reinforced polymer (pGFRP) cross-arms subjected to flexural creep behaviour to assess their performance and sustainability in composite cross-arm structure applications. The primary objective of this study was to investigate the failure creep behaviour of pGFRP cross-arms with different stacking sequences. Specifically, the study aimed to understand the variations in strain rate exhibited during different stages of the creep process. Therefore, this study emphasizes a simplified approach within the experiment, numerical analysis, and mathematical modelling of three different pGFRP composites to estimate the stiffness reduction factors that determine the prediction of failure. The findings show that Findley’s power law and the Burger model projected very different strains and diverged noticeably outside the testing period. Findley’s model estimated a minimal increase in total strain over 50 years, while the Burger model anticipated PS-1 and PS-2 composites would fail within about 11 and 33 years, respectively. The Burger model’s forecasts might be more reasonable due to the harsh environment the cross-arms are expected to withstand. The endurance and long-term performance of composite materials used in overhead power transmission lines may be predicted mathematically, and this insight into material property factors can help with design and maintenance. Full article
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21 pages, 5693 KiB  
Review
Recent Advances of GFRP Composite Cross Arms in Energy Transmission Tower: A Short Review on Design Improvements and Mechanical Properties
by Agusril Syamsir, Lee-Woen Ean, Muhammad Rizal Muhammad Asyraf, Abu Bakar Mohd Supian, Emrah Madenci, Yasin Onuralp Özkılıç and Ceyhun Aksoylu
Materials 2023, 16(7), 2778; https://doi.org/10.3390/ma16072778 - 30 Mar 2023
Cited by 21 | Viewed by 3428
Abstract
Currently, pultruded glass fibre-reinforced polymer (pGFRP) composites have been extensively applied as cross-arm structures in latticed transmission towers. These materials were chosen for their high strength-to-weight ratio and lightweight characteristics. Nevertheless, several researchers have discovered that several existing composite cross arms can decline [...] Read more.
Currently, pultruded glass fibre-reinforced polymer (pGFRP) composites have been extensively applied as cross-arm structures in latticed transmission towers. These materials were chosen for their high strength-to-weight ratio and lightweight characteristics. Nevertheless, several researchers have discovered that several existing composite cross arms can decline in performance, which leads to composite failure due to creep, torsional movement, buckling, moisture, significant temperature change, and other environmental factors. This leads to the composite structure experiencing a reduced service life. To resolve this problem, several researchers have proposed to implement composite cross arms with sleeve installation, an addition of bracing systems, and the inclusion of pGFRP composite beams with the core structure in order to have a sustainable composite structure. The aforementioned improvements in these composite structures provide superior performance under mechanical duress by having better stiffness, superiority in flexural behaviour, enhanced energy absorption, and improved load-carrying capacity. Even though there is a deficiency in the previous literature on this matter, several established works on the enhancement of composite cross-arm structures and beams have been applied. Thus, this review articles delivers on a state-of-the-art review on the design improvement and mechanical properties of composite cross-arm structures in experimental and computational simulation approaches. Full article
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13 pages, 4019 KiB  
Article
Electromagnetic Interference Shielding Effectiveness of Direct-Grown-Carbon Nanotubes/Carbon and Glass Fiber-Reinforced Epoxy Matrix Composites
by Dong-Kyu Kim, Woong Han, Kwan-Woo Kim and Byung-Joo Kim
Materials 2023, 16(7), 2604; https://doi.org/10.3390/ma16072604 - 24 Mar 2023
Cited by 6 | Viewed by 3973
Abstract
In this study, carbon nanotubes (CNTs) were grown under the same conditions as those of carbon fibers and glass fibers, and a comparative analysis was performed to confirm the potential of glass fibers with grown CNTs as electromagnetic interference (EMI) shielding materials. The [...] Read more.
In this study, carbon nanotubes (CNTs) were grown under the same conditions as those of carbon fibers and glass fibers, and a comparative analysis was performed to confirm the potential of glass fibers with grown CNTs as electromagnetic interference (EMI) shielding materials. The CNTs were grown directly on the two fiber surfaces by a chemical vapor deposition process, with the aid of Ni particles loaded on them via a Ni-P plating process followed by heat treatment. The morphology and structural characteristics of the carbon and glass fibers with grown CNTs were analyzed using scanning electron microscopy–energy dispersive X-ray spectroscopy (SEM–EDS), X-ray diffraction (XRD), and X-ray photoelectron spectrometry (XPS), and the EMI shielding efficiency (EMI SE) of the directly grown CNT/carbon and glass fiber-reinforced epoxy matrix composites was determined using a vector-network analyzer. As the plating time increased, a plating layer serving as a catalyst formed on the fiber surface, confirming the growth of numerous nanowire-shaped CNTs. The average EMI SET values of the carbon fiber-reinforced plastic (CFRP) and glass fiber-reinforced plastic (GFRP) with grown CNTs maximized at approximately 81 and 40 dB, respectively. Carbon fibers with grown CNTs exhibited a significantly higher EMI SET value than the glass fiber-based sample, but the latter showed a higher EMI SET increase rate. This indicates that low-cost, high-quality EMI-shielding materials can be developed through the growth of CNTs on the surface of glass fibers. Full article
(This article belongs to the Special Issue Advances in Glass and Glass-Ceramic Materials)
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17 pages, 2411 KiB  
Article
Effect of Stacking Sequence on Long-Term Creep Performance of Pultruded GFRP Composites
by Muhammad Rizal Muhammad Asyraf, Agusril Syamsir, Nazirul Mubin Zahari, Abu Bakar Mohd Supian, Fathoni Usman and Zarina Itam
Polymers 2022, 14(19), 4064; https://doi.org/10.3390/polym14194064 - 28 Sep 2022
Cited by 20 | Viewed by 2926
Abstract
Pultruded glass-fibre reinforced polymer (pGFRP) composites are classified as lightweight material, which exhibit high strength-to-weight ratio for structural usage. This composite material has been applied as cross-arm members in transmission towers due to its ability in thermal and electrical insulation. However, the influence [...] Read more.
Pultruded glass-fibre reinforced polymer (pGFRP) composites are classified as lightweight material, which exhibit high strength-to-weight ratio for structural usage. This composite material has been applied as cross-arm members in transmission towers due to its ability in thermal and electrical insulation. However, the influence of the stacking sequence of pGFRP composite on its mechanical performance has not been fully covered in the literature to explain the long-term durability of the current cross-arm designs. The study expected to evaluate five fiber layers with various stacking sequences in terms of quasi-static and creep tests in a four-point bending mode. The creep test was performed for 1440 h (60 days). These composites were fabricated using the pultrusion process in the form of a square hollow structure. Later, it was cut into composite coupons with various sizes depending on the test conducted. The results showed that nine layers with 0°/45°/0°/−45°/0°/−45°/0°/45°/0° had the ultimate flexural strength. This stacking sequence configurations seemed to be optimally manufactured in continuous roving fibre by alternating between 0° and ±45° fiber orientations. Additionally, the S-9 pGFRP composite sample showed that it had a low-creep deflection with high elastic and apparent creep moduli in 1440 h. In terms of strength reduction factor, this configuration was recorded as the highest. The findings showed that the nine layers of pGFRP composites with alternation of 0° and ±45° fiber orientations were highly suitable for structural application at transmission towers for a long-term operation. Full article
(This article belongs to the Special Issue Mechanical Properties of Fiber Reinforced Polymer Composites)
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27 pages, 8867 KiB  
Article
Influence of Environmental Parameters and Fiber Orientation on Dissolution Kinetics of Glass Fibers in Polymer Composites
by Andrey E. Krauklis, Hani Amir Aouissi, Selma Bencedira, Juris Burlakovs, Ivar Zekker, Irina Bute and Maris Klavins
J. Compos. Sci. 2022, 6(7), 210; https://doi.org/10.3390/jcs6070210 - 16 Jul 2022
Cited by 6 | Viewed by 2490
Abstract
Glass fibers slowly dissolve and age when exposed to water molecules. This phenomenon also occurs when glass fibers are inside fiber-reinforced composites protected by the matrix. This environmental aging results in the deterioration of the mechanical properties of the composite. In structural applications, [...] Read more.
Glass fibers slowly dissolve and age when exposed to water molecules. This phenomenon also occurs when glass fibers are inside fiber-reinforced composites protected by the matrix. This environmental aging results in the deterioration of the mechanical properties of the composite. In structural applications, GFRPs are continuously exposed to water environments for decades (typically, the design lifetime is around 25 years or even more). During their lifetime, these materials are affected by various temperatures, pH (acidity) levels, mechanical loads, and the synergy of these factors. The rate of the degradation process depends on the nature of the glass, sizing, fiber orientation, and environmental factors such as acidity, temperature, and mechanical stress. In this work, the degradation of typical industrial-grade R-glass fibers inside an epoxy fiber-reinforced composite was studied experimentally and computationally. A Dissolving Cylinder Zero-Order Kinetic (DCZOK) model was applied and could describe the long-term dissolution of glass composites, considering the influence of fiber orientation (hoop vs. transverse), pH (1.7, 4.0, 5.7, 7.0, and 10.0), and temperature (20, 40, 60, and 80 °C). The limitations of the DCZOK model and the effects of sizing protection, the accumulation of degradation products inside the composite, and water availability were investigated. Dissolution was experimentally measured using ICP-MS. As in the case of the fibers, for GFRPs, the temperature showed an Arrhenius-type influence on the kinetics, increasing the rate of dissolution exponentially with increasing temperature. Similar to fibers, GFRPs showed a hyperbolic dependence on pH. The model was able to capture all of these effects, and the limitations were addressed. The significance of the study is the contribution to a better understanding of mass loss and dissolution modeling in GFRPs, which is linked to the deterioration of the mechanical properties of GFRPs. This link should be further investigated experimentally and computationally. Full article
(This article belongs to the Special Issue Modelling Environmental Ageing & Degradation of Composite Materials)
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23 pages, 5380 KiB  
Article
Multi-Bolted Connection for Pultruded Glass Fiber Reinforced Polymer’s Structure: A Study on Strengthening by Multiaxial Glass Fiber Sheets
by Quang Duc Tran, Phan Viet Nhut and Yukihiro Matsumoto
Polymers 2022, 14(8), 1561; https://doi.org/10.3390/polym14081561 - 11 Apr 2022
Cited by 9 | Viewed by 3493
Abstract
Pultruded Glass Fiber Reinforced Polymers (PGFRPs) are becoming a new mainstream in civil construction because of their advantageous properties. One of two main elements, glass fibers, have been constructed by unidirectional glass roving in applicate progress. PGFRPs do not have high shear strength, [...] Read more.
Pultruded Glass Fiber Reinforced Polymers (PGFRPs) are becoming a new mainstream in civil construction because of their advantageous properties. One of two main elements, glass fibers, have been constructed by unidirectional glass roving in applicate progress. PGFRPs do not have high shear strength, which is determined by another element is the matrix. In the future, the demand for enhanced serviceability of existing PGFRP structures could be seen as unavoidable. Therefore, multi-bolted connection being the most typical type of connecting member, strengthening the connection performance of PGFRPs through connection is necessary. Previous researchers have studied several methods for improving connection capacity, including pasting glass fiber sheets (GFS). However, experimental research is lacking for multi-bolted connection. This study investigated several strategies of specimens, including the quantity of bolts (two bolts, four bolts, and five bolts); the end distance/diameter ratio (e = 2d; e = 3d) under tensile load; and three types of glass fiber sheets (GFS) (0°/90°, ±45° and chopped strand mat (CSM)). The experiment’s results showed the strengthening effects and the failure mode on the specimens. These findings could address the gap in knowledge that needs to be resolved with respect to PGFRPs’ composite design, through evaluation and discussion of their behavior. Full article
(This article belongs to the Special Issue Structural Applications of Polymer Composites)
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15 pages, 3959 KiB  
Article
Flexural Creep Behaviour of Pultruded GFRP Composites Cross-Arm: A Comparative Study on the Effects of Stacking Sequence
by Abdulrahman Alhayek, Agusril Syamsir, Abu Bakar Mohd Supian, Fathoni Usman, Muhammad Rizal Muhammad Asyraf and Mohd Afdzaluddin Atiqah
Polymers 2022, 14(7), 1330; https://doi.org/10.3390/polym14071330 - 25 Mar 2022
Cited by 32 | Viewed by 2736
Abstract
Pultruded glass fibre reinforced polymer (pGFRP) composites provide outstanding properties for composite polymer cross arms in power transmission line applications. This study has investigated the effects of various stacking sequences of fibres directions of pGFRP on flexural strength and creep behaviour. The use [...] Read more.
Pultruded glass fibre reinforced polymer (pGFRP) composites provide outstanding properties for composite polymer cross arms in power transmission line applications. This study has investigated the effects of various stacking sequences of fibres directions of pGFRP on flexural strength and creep behaviour. The use of static four-point bending flexural tests revealed that Stacking Sequence 2 (±45/0/90/0/90/0) had a significant flexural strength of 399.9 MPa while Stacking Sequence 1 (±45/90/0/±45) had a flexural strength of 242.5 MPa. Furthermore, the four-point bending creep experiments were performed at three distinct stress levels, notably 12%, 24%, and 37% of the ultimate flexural strength, to characterise the creep behaviour of distinct stacking sequences. Moreover, Findley’s power law equation for bending creep behaviour has revealed that the time-dependent reduction factor of Stacking Sequence 1 and Stacking Sequence 2 estimates a drop in flexural modulus of 23% and 10% respectively. Full article
(This article belongs to the Special Issue Mechanical Properties of Fiber Reinforced Polymer Composites)
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15 pages, 26229 KiB  
Article
Epoxy and Polyester Composites’ Characteristics under Tribological Loading Conditions
by Jasem Ghanem Alotaibi, Ayedh Eid Alajmi, Gabrel A. Mehoub and Belal F. Yousif
Polymers 2021, 13(14), 2230; https://doi.org/10.3390/polym13142230 - 7 Jul 2021
Cited by 10 | Viewed by 2471
Abstract
This research examines the friction and dry wear behaviours of glass fibre-reinforced epoxy (GFRE) and glass fibre-reinforced polyester (GFRP) composites. Three fibre orientations—parallel orientation (P–O), anti-parallel orientation (AP–O), and normal orientation (N–O)—and various sliding distances from 0–15 km were examined. The experiments were [...] Read more.
This research examines the friction and dry wear behaviours of glass fibre-reinforced epoxy (GFRE) and glass fibre-reinforced polyester (GFRP) composites. Three fibre orientations—parallel orientation (P–O), anti-parallel orientation (AP–O), and normal orientation (N–O)—and various sliding distances from 0–15 km were examined. The experiments were carried out using a block-on-ring configuration at room temperature, an applied load of 30 N, and a sliding velocity of 2.8 m/s. During the sliding, interface temperatures and frictional forces were captured and recorded. Worn surfaces were examined using scanning electron microscopy to identify the damage. The highest wear rates for GFRE composites occurred in those with AP–O fibres, while the highest wear rates for GFRP composites occurred in those with P–O fibres. At longer sliding distances, composites with P–O and N–O fibres had the lowest wear rates. The highest friction coefficient was observed for composites with N–O and P–O fibres at higher sliding speeds. The lowest friction coefficient value (0.25) was for composites with AP–O fibres. GFRP composites with P–O fibres had a higher wear rate than those with N–O fibres at the maximum speed. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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24 pages, 4777 KiB  
Review
Potential of Honeycomb-Filled Composite Structure in Composite Cross-Arm Component: A Review on Recent Progress and Its Mechanical Properties
by Abd Latif Amir, Mohamad Ridzwan Ishak, Noorfaizal Yidris, Mohamed Yusoff Mohd Zuhri and Muhammad Rizal Muhammad Asyraf
Polymers 2021, 13(8), 1341; https://doi.org/10.3390/polym13081341 - 20 Apr 2021
Cited by 52 | Viewed by 6643
Abstract
Nowadays, pultruded glass fiber-reinforced polymer composite (PGFRPC) structures have been used widely for cross-arms in high transmission towers. These composite structures have replaced cross-arms of conventional materials like wood due to several factors, such as better strength, superior resistance to environmental degradation, reduced [...] Read more.
Nowadays, pultruded glass fiber-reinforced polymer composite (PGFRPC) structures have been used widely for cross-arms in high transmission towers. These composite structures have replaced cross-arms of conventional materials like wood due to several factors, such as better strength, superior resistance to environmental degradation, reduced weight, and comparatively cheaper maintenance. However, lately, several performance failures have been found on existing cross-arm members, caused by moisture, temperature changes in the atmosphere, and other environmental factors, which may lead to a complete failure or reduced service life. As a potential solution for this problem, enhancing PGFRPC with honeycomb-filled composite structures will become a possible alternative that can sustain a longer service life compared to that of existing cross-arms. This is due to the new composite structures’ superior performance under mechanical duress in providing better stiffness, excellence in flexural characteristics, good energy absorption, and increased load-carrying capacity. Although there has been a lack of previous research done on the enhancement of existing composite cross-arms in applications for high transmission towers, several studies on the enhancement of hollow beams and tubes have been done. This paper provides a state-of-the-art review study on the mechanical efficiency of both PGFRPC structures and honeycomb-filled composite sandwich structures in experimental and analytical terms. Full article
(This article belongs to the Special Issue Recent Advances in Reinforced Polymeric Composites)
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16 pages, 5947 KiB  
Article
Compressive Behavior of Composite Concrete Columns with Encased FRP Confined Concrete Cores
by Xuxu Wang, Yujun Qi, Yunlou Sun, Zhijin Xie and Weiqing Liu
Sensors 2019, 19(8), 1792; https://doi.org/10.3390/s19081792 - 15 Apr 2019
Cited by 20 | Viewed by 5833
Abstract
A composite concrete column with encased fiber reinforced polymer (FRP) confined concrete cores (EFCCC) is proposed in this paper. The cross-sectional form of the EFCCC column is composed of several orderly arranged FRP confined concrete cores (FCCCs) surrounding a filled core concrete. This [...] Read more.
A composite concrete column with encased fiber reinforced polymer (FRP) confined concrete cores (EFCCC) is proposed in this paper. The cross-sectional form of the EFCCC column is composed of several orderly arranged FRP confined concrete cores (FCCCs) surrounding a filled core concrete. This novel composite column has several advantages, such as higher compressive capacity, stronger FRP confinement, and ductile response. The compressive experiment is employed to investigate the compressive behavior of the EFCCC column with deferent parameters, such as outside concrete and stirrups. Test results show that the main failure mode of the EFCCC column with and without an outside concrete or stirrups is tensile fracture of the glass fiber reinforced polymer (GFRP) tubes. Compared to a reinforced concrete (RC) column, the strength and ductility of the EFCCC column was obviously improved by 20% and 500%, respectively. A finite element model (FEM) based on the Drucker–Prager (D-P) was developed that can accurately predict the axial compression behavior of the composite column with FRP confined concrete core. The predicted results obtained by using this FEM have excellent agreement with the experimental results. Full article
(This article belongs to the Special Issue Polymeric Sensors)
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