Search Results (6)

The article concerns the application of the FEM method for the prediction of stress and deformation states in a workpiece during the thread rolling process (TR). The analysis covered a new kinematic variant of the TR process in which the basket of the head rotates and is torque-driven, while the workpiece is stationary and the head with the rollers moves axially relative to the workpiece. The TR process was considered as a geometrical and physical non-linear initial and boundary problem with non-linear, moving, and variable in time and space boundary conditions. The boundary conditions in the contact areas of the tool with the workpiece were unknown. An updated Lagrange (UL) description was used to describe the physical phenomena at a typical incremental step. The states of strain and strain rate were described by non-linear relationships without linearization. New discrete systems of motion and deformation equations of the object in the TR were introduced, which take into account the change in the stiffness of the system during the TR process. This equation was solved by the central differences method (explicit). The material parameters were estimated during tensile tests to determine the characteristics of the C45 steel, and a new semi-empirical method was used to determine the relationship yield stress, effective true strain, and effective true strain rate in the thread rolling process. A modified Cowper–Symonds material model was also used to model the displacement process of the wedge on an elastic/visco-plastic body reflecting the TR process. A non-linear dependency of material hardening module depending on strain and strain rate was introduced. To confirm the plane state of deformation and spatial state of stress, an experimental investigation was carried out. The computer models were validated, and a good convergence of the results was obtained. Applications in the ANSYS/LS-Dyna program were developed to simulate the TR process. The developed applications enable a comprehensive time analysis of the states of displacement, strain, and stress occurring in an object consisting of a workpiece (shaft) and a tool (roller) for the case of a plane strain state and a spatial stress state. Exemplary results of numerical analyzes are presented to explain the influence of the friction coefficient on the condition of the thread quality, and the state of deformations and stresses were shown. Full article

This study considers the problem of numerical modeling of the PEEK product’s 3D printing using the FDM technology. The aim of the study is to verify the adequacy of the use of a thermoviscoelastic model for numerical computations of the PEEK deposition process and to develop an algorithm for calculating this process. The Prony model is used to describe the thermoviscoelastic behavior of the material under study; the temperature-time shift is described by the Williams–Landel–Ferry function (WLF). To obtain the values of the material constants of the relaxation function, first, we used data from other authors; however, after their substitution into the numerical simulation, it was not possible to obtain results close to the full-scale experiment. Therefore, realized our own DMA experiment. The algorithm was developed and implemented in the ANSYS package to calculate non-stationary temperature fields and the stress–strain state of the structure during its layer-by-layer deposition. To solve these problems, the technology of “killing” and subsequent “aliving” of the PEEK material, implemented in the ANSYS package, is used. The numerical algorithm is verified with the results of an experiment on printing samples from PEEK. A good consistency of the calculated data with the experiment is shown. Full article

Laser thermochemical processes of metal surface oxidation are promising for creating new advanced technologies to meet the growing needs of opto- and micro-electronics, photonics, catalysis, sensorics and other high-tech industries. The features of thermochemical processes of laser-matter interaction occurring in matter under exposure to intense light flows and optical systems for controlling the irradiance and wavefront spatial distribution were reviewed. The laser beam offers the possibility of good focusing, which allows us to conduct chemical reactions, including the heterogeneous oxidation of metals, locally, with high spatial resolution. In this case, the absorption mechanisms of the laser beam vary for metals and for oxides, resulting from a thermochemical reaction and represent semiconductors. For semiconductors, the intrinsic, intraband, impurity, or lattice absorption takes place. The morphology of a metal surface also influences its optical absorption capacity. The improvement of beam shaping systems with elements of computer optics, namely diffractive freeform optics, provides an opportunity for an efficient control of chemical processes by achieving the desired redistribution of the laser beam power density. Laser thermochemical processes of the formation of quasi-one-dimensional nanostructured metal oxides are of great interest for advanced research and for a wide range of applications. A special feature of these processes is that, in the case of a frequency-modulated laser beam the synergy between the heat associated effects of the laser pulses and the laser-induced vibrations allows for a significant increase in the diffusion coefficient, which is stimulated by the non-stationary stress-strain state of the material. Ensuring the means of control over the thermochemical reaction in local sections of the laser exposure zone is an issue that can be solved by adapting the shape of the laser beam by the diffractive freeform optics. The gained knowledge contributes as a foundation for new photonic technologies oriented on the formation of nanostructured metal oxides, involving control over the morphology of the synthesized structures. Full article

This paper is devoted to the development of a numerical approach that allows quick detection of the conditions favorable for the beginning of noticeable vibrations during drilling. The main novelty of the proposed approach lies in taking into account the deviations of the assembled compliant parts during non-stationary contact analysis by means of variation simulation. The approaches to stationary analysis of assembly quality are expanded and generalized for modeling such non-stationary effects as vibration and resonance. The numerical procedure is based on modeling the stress–strain state of the assembled structures by solving the corresponding transient contact problem. The use of Guyan reduction, the node-to-node contact model and the application of the generalized α method allow the reformulation of the contact problem in terms of a series of quadratic programming problems. The algorithm is thoroughly tested and validated with commercial software. The efficiency of the developed numerical procedure is illustrated by analysis of the test joints of two aircraft panels. The unsteady process of drilling the panels with periodic drilling force was simulated. The influence of deviations in the shape of the parts on the non-stationary interlayer gap was modeled by setting different initial gaps between parts. It is shown that the oscillation amplitudes of the interlayer gap depend on the initial gaps and do not correlate with the mean value of the stationary residual gap. Thus, non-stationary analysis provides new information about the quality of the assembly process, and it should be applied if the assembly process includes periodic impact on the assembled parts. Full article

Possibilities of using laser irradiation to enhance mass transfer in the solid phase of metallic materials in order to form structures with improved physical and mechanical properties were reviewed. The features of the diffusion mass transfer in metals and alloys under shock exposure were specified. In this case, the rate of diffusion processes of mass transfer can be significantly increased. The conditions for intensification of mass transfer in metallic materials by pulse-periodic laser irradiation were determined and the synthesis of nanoporous and composite oxide nanomaterials was described. A significant increase of the diffusion coefficient in a metallic material, in comparison to plain exposure to laser beam heating, was identified. It could be attributed to the synergy of heat exposure and laser-induced vibrations, mainly in the range of sound frequencies, as a result of a pulse-periodic laser irradiation. The condition for intensifying mass transfer in the solid phase of selectively oxidable metallic materials was identified as a non-stationary stress-strain state caused by laser-induced sound waves. The exploitation of this synergy effect permitted the implementation of a novel approach for the creation of structures of nanomaterials. At the same time, a targeted influence on mass transfer and the accompanying relaxation processes make it possible to achieve an increase in the efficiency of methods for processing metals and alloys. Full article

Bacterial cells develop mutations in the absence of cellular division through a process known as stationary-phase or stress-induced mutagenesis. This phenomenon has been studied in a few bacterial models, including Escherichia coli and Bacillus subtilis; however, the underlying mechanisms between these systems differ. For instance, RecA is not required for stationary-phase mutagenesis in B. subtilis like it is in E. coli. In B. subtilis, RecA is essential to the process of genetic transformation in the subpopulation of cells that become naturally competent in conditions of stress. Interestingly, the transcriptional regulator ComK, which controls the development of competence, does influence the accumulation of mutations in stationary phase in B. subtilis. Since recombination is not involved in this process even though ComK is, we investigated if the development of a subpopulation (K-cells) could be involved in stationary-phase mutagenesis. Using genetic knockout strains and a point-mutation reversion system, we investigated the effects of ComK, ComEA (a protein involved in DNA transport during transformation), and oxidative damage on stationary-phase mutagenesis. We found that stationary-phase revertants were more likely to have undergone the development of competence than the background of non-revertant cells, mutations accumulated independently of DNA uptake, and the presence of exogenous oxidants potentiated mutagenesis in K-cells. Therefore, the development of the K-state creates conditions favorable to an increase in the genetic diversity of the population not only through exogenous DNA uptake but also through stationary-phase mutagenesis. Full article