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Keywords = nanojoining

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17 pages, 9301 KiB  
Review
Recent Progress in Copper Nanowire-Based Flexible Transparent Conductors
by Jiaxin Shi, Mingyang Zhang, Su Ding and Ge Cao
Coatings 2025, 15(4), 465; https://doi.org/10.3390/coatings15040465 - 15 Apr 2025
Viewed by 1047
Abstract
With the increasing demand for alternatives to traditional indium tin oxide (ITO), copper nanowires (Cu NWs) have gained significant attention due to their excellent conductivity, cost-effectiveness, and ease of synthesis. However, challenges such as wire–wire contact resistance and oxidation susceptibility hinder their practical [...] Read more.
With the increasing demand for alternatives to traditional indium tin oxide (ITO), copper nanowires (Cu NWs) have gained significant attention due to their excellent conductivity, cost-effectiveness, and ease of synthesis. However, challenges such as wire–wire contact resistance and oxidation susceptibility hinder their practical applications. This review discusses the development and challenges associated with Cu NW-based flexible transparent conductors (FTCs). Cu NWs are considered a promising alternative to traditional materials like ITO, thanks to their high electrical conductivity and low cost. This paper explores various synthesis methods for Cu NWs, including template-assisted synthesis, hydrazine reduction, and hydrothermal processes, while highlighting the advantages and limitations of each approach. The key challenges, such as contact resistance, oxidation, and the need for protective coatings, are also addressed. Several strategies to enhance the conductivity and stability of Cu NW-based FTCs are proposed, including thermal sintering, laser sintering, acid treatment, and photonic sintering. Additionally, protective coatings like noble metal core–shell layers, electroplated layers, and conductive polymers like PEDOT:PSS are discussed as effective solutions. The integration of graphene with Cu NWs is explored as a promising method to improve oxidation resistance and overall performance. The review concludes with an outlook on the future of Cu NWs in flexible electronics, emphasizing the need for scalable, cost-effective solutions to overcome current challenges and improve the practical application of Cu NW-based FTCs in advanced technologies such as displays, solar cells, and flexible electronics. Full article
(This article belongs to the Special Issue Design of Nanostructures for Energy and Environmental Applications)
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20 pages, 11745 KiB  
Article
Study on Various Chemical Systems for the Preparation and Application of Nickel Nanopastes for Joining Processes
by Benjamin Sattler, Susann Hausner and Guntram Wagner
Materials 2025, 18(7), 1411; https://doi.org/10.3390/ma18071411 - 22 Mar 2025
Viewed by 311
Abstract
Nanojoining, which utilizes nanoparticles for joining applications, is an interesting method that stands out from conventional processes by combining relatively low joining temperatures with high service temperatures. To use the nanoparticles for this purpose, it has proven useful to process them as a [...] Read more.
Nanojoining, which utilizes nanoparticles for joining applications, is an interesting method that stands out from conventional processes by combining relatively low joining temperatures with high service temperatures. To use the nanoparticles for this purpose, it has proven useful to process them as a paste. The chemical composition of such a nanopaste has a certain influence on the properties ultimately achieved by the joint. While nickel nanoparticles represent the metal content of the here investigated nanopastes, a variety of substances can be utilized as organic components to form the actual paste-like suspension. Derived from the literature on nanoparticle synthesis, a variety of candidates were identified from which numerous paste compositions were developed for this work. So, high metal content (70 wt.%) nickel nanopastes were prepared from these solvent–stabilizer systems by ultrasound-enhanced mixing. The study evaluates the pastes in terms of manufacturability and handleability. The findings reveal insights into the effects of different chemical substances. Additionally, joining tests using the mild steel DC01 are presented, demonstrating the impact of the paste composition on the joining strength and the microstructure of the joint as well. Within this study, a paste consisting of terpineol and KD4 was the most favorable. Full article
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16 pages, 5834 KiB  
Article
Synthesis and Unique Behaviors of High-Purity HEA Nanoparticles Using Femtosecond Laser Ablation
by David Fieser, Yucheng Lan, Antonino Gulino, Giuseppe Compagnini, Doug Aaron, Matthew Mench, Denzel Bridges, Hugh Shortt, Peter Liaw and Anming Hu
Nanomaterials 2024, 14(6), 554; https://doi.org/10.3390/nano14060554 - 21 Mar 2024
Cited by 7 | Viewed by 2944
Abstract
High-entropy alloys (HEAs) are a class of metal alloys consisting of four or more molar equal or near-equal elements. HEA nanomaterials have garnered significant interest due to their wide range of applications, such as electrocatalysis, welding, and brazing. Their unique multi-principle high-entropy effect [...] Read more.
High-entropy alloys (HEAs) are a class of metal alloys consisting of four or more molar equal or near-equal elements. HEA nanomaterials have garnered significant interest due to their wide range of applications, such as electrocatalysis, welding, and brazing. Their unique multi-principle high-entropy effect allows for the tailoring of the alloy composition to facilitate specific electrochemical reactions. This study focuses on the synthesis of high-purity HEA nanoparticles using the method of femtosecond laser ablation synthesis in liquid. The use of ultrashort energy pulses in femtosecond lasers enables uniform ablation of materials at significantly lower power levels compared to longer pulse or continuous pulse lasers. We investigate how various femtosecond laser parameters affect the morphology, phase, and other characteristics of the synthesized nanoparticles. An innovative aspect of our solution is its ability to rapidly generate multi-component nanoparticles with a high fidelity as the input multi-component target material at a significant yielding rate. Our research thus focuses on a novel synthesis of high-entropy alloying CuCoMn1.75NiFe0.25 nanoparticles. We explore the characterization and unique properties of the nanoparticles and consider their electrocatalytic applications, including high power density aluminum air batteries, as well as their efficacy in the oxygen reduction reaction (ORR). Additionally, we report a unique nanowire fabrication phenomenon achieved through nanojoining. The findings from this study shed light on the potential of femtosecond laser ablation synthesis in liquid (FLASiL) as a promising technique for producing high-purity HEA nanoparticles. Full article
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16 pages, 3846 KiB  
Article
Femtosecond Laser-Induced Nano-Joining of Volatile Tellurium Nanotube Memristor
by Yongchao Yu, Pooran Joshi, Denzel Bridges, David Fieser and Anming Hu
Nanomaterials 2023, 13(5), 789; https://doi.org/10.3390/nano13050789 - 21 Feb 2023
Cited by 6 | Viewed by 2593
Abstract
Nanowire/nanotube memristor devices provide great potential for random-access high-density resistance storage. However, fabricating high-quality and stable memristors is still challenging. This paper reports multileveled resistance states of tellurium (Te) nanotube based on the clean-room free femtosecond laser nano-joining method. The temperature for the [...] Read more.
Nanowire/nanotube memristor devices provide great potential for random-access high-density resistance storage. However, fabricating high-quality and stable memristors is still challenging. This paper reports multileveled resistance states of tellurium (Te) nanotube based on the clean-room free femtosecond laser nano-joining method. The temperature for the entire fabrication process was maintained below 190 °C. A femtosecond laser joining technique was used to form nanowire memristor units with enhanced properties. Femtosecond (fs) laser-irradiated silver-tellurium nanotube-silver structures resulted in plasmonic-enhanced optical joining with minimal local thermal effects. This produced a junction between the Te nanotube and the silver film substrate with enhanced electrical contacts. Noticeable changes in memristor behavior were observed after fs laser irradiation. Capacitor-coupled multilevel memristor behavior was observed. Compared to previous metal oxide nanowire-based memristors, the reported Te nanotube memristor system displayed a nearly two-order stronger current response. The research displays that the multileveled resistance state is rewritable with a negative bias. Full article
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13 pages, 7574 KiB  
Article
Investigation of Shear Strength and Microstructure Formation of Joined Ni Superalloys Using Ni Nanopastes
by Benjamin Sattler, Susann Hausner and Guntram Wagner
Nanomaterials 2022, 12(18), 3204; https://doi.org/10.3390/nano12183204 - 15 Sep 2022
Cited by 3 | Viewed by 2124
Abstract
By using Ni nanoparticles, the bonding of Ni base superalloys can be achieved with shear strengths well above 200 MPa in a joining process at comparatively low temperatures between 675 °C and 975 °C. This is enabled due to the high surface-to-volume ratio [...] Read more.
By using Ni nanoparticles, the bonding of Ni base superalloys can be achieved with shear strengths well above 200 MPa in a joining process at comparatively low temperatures between 675 °C and 975 °C. This is enabled due to the high surface-to-volume ratio of nanoparticles, which leads to distinctly lower melting and sintering temperatures than those of the corresponding bulk material. The nanoparticles in this study are employed in high-metal nanopastes, whereby different chemical compositions of the pastes and different sizes of Ni nanoparticles were investigated. The results for the joining of Ni base superalloys showed that both size and composition had a significant influence on the achievable strengths. In addition, an extensive examination was conducted to reveal the influence of the process parameters joining temperature, holding time and joining pressure on the shear strengths as well as microstructure. It was shown that the temperature exerted the most influence on the strengths and the microstructure. The joining pressure also had a significant influence. The holding time, on the other hand, did not have a major influence on the strengths and in some cases even showed an unexpected behavior, as the values decreased for some combinations with longer holding time. Full article
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11 pages, 2945 KiB  
Article
Controllable Melting and Flow of Ag in Self-Formed Amorphous Carbonaceous Shell for Nanointerconnection
by Zhiqiang Yu, Qing Shi, Huaping Wang, Junyi Shang, Qiang Huang and Toshio Fukuda
Micromachines 2022, 13(2), 213; https://doi.org/10.3390/mi13020213 - 29 Jan 2022
Cited by 1 | Viewed by 2746
Abstract
Nanointerconnection has been selected as a promising method in the post-Moore era to realize device miniaturization and integration. Even with many advances, the existing nanojoining methods still need further developments to meet the three-dimensional nanostructure construction requirements of the next-generation devices. Here, we [...] Read more.
Nanointerconnection has been selected as a promising method in the post-Moore era to realize device miniaturization and integration. Even with many advances, the existing nanojoining methods still need further developments to meet the three-dimensional nanostructure construction requirements of the next-generation devices. Here, we proposed an efficient silver (Ag)-filled nanotube fabrication method and realized the controllable melting and ultrafine flow of the encapsulated silver at a subfemtogram (0.83 fg/s) level, which presents broad application prospects in the interconnection of materials in the nanometer or even subnanometer. We coated Ag nanowire with polyvinylpyrrolidone (PVP) to obtain core–shell nanostructures instead of the conventional well-established nanotube filling or direct synthesis technique, thus overcoming obstacles such as low filling rate, discontinuous metalcore, and limited filling length. Electromigration and thermal gradient force were figured out as the dominant forces for the controllable flow of molten silver. The conductive amorphous carbonaceous shell formed by pyrolyzing the insulative PVP layer was also verified by energy dispersive spectroscopy (EDS), which enabled the continued outflow of the internal Ag. Finally, a reconfigurable nanointerconnection experiment was implemented, which opens the way for interconnection error correction in the fabrication of nanoelectronic devices. Full article
(This article belongs to the Special Issue Imaging-Guided Intelligent Micromachines)
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9 pages, 768 KiB  
Editorial
Joining Technology Innovations at the Macro, Micro, and Nano Levels
by Anming Hu, Jolanta Janczak-Rusch and Tomokazu Sano
Appl. Sci. 2019, 9(17), 3568; https://doi.org/10.3390/app9173568 - 1 Sep 2019
Cited by 19 | Viewed by 4274
Abstract
With the growing joining requirements of emergent engineering materials and new applications, conventional welding continues to evolve at all scales spanning from the macro- down to the micro- and nanoscale. This mini review provides a comprehensive summary of the research hot spots in [...] Read more.
With the growing joining requirements of emergent engineering materials and new applications, conventional welding continues to evolve at all scales spanning from the macro- down to the micro- and nanoscale. This mini review provides a comprehensive summary of the research hot spots in this field, which includes but is not limited to selected papers from the international nanojoining and microjoining conference (NMJ) held in Nara, Japan on 1–4 December 2018. These innovations include the integration of nanotechnology, ultrafast laser, advanced manufacturing, and in situ real-time ultra-precision characterization into joining processes. This special issue may provide a relatively full picture of the state-of-the-art research progress, fundamental understanding, and promising application of modern joining technologies. Full article
(This article belongs to the Special Issue Selected Papers from the NMJ2018)
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17 pages, 17217 KiB  
Article
Microstructural Investigations of Low Temperature Joining of Q&P Steels Using Ag Nanoparticles in Combination with Sn and SnAg as Activating Material
by Susann Hausner, Martin Franz-Xaver Wagner and Guntram Wagner
Appl. Sci. 2019, 9(3), 539; https://doi.org/10.3390/app9030539 - 6 Feb 2019
Cited by 2 | Viewed by 3510
Abstract
Quenching and partitioning (Q&P) steels show a good balance between strength and ductility due to a special heat treatment that allows to adjust a microstructure of martensite with a fraction of stabilized retained austenite. The final heat treatment step is performed at low [...] Read more.
Quenching and partitioning (Q&P) steels show a good balance between strength and ductility due to a special heat treatment that allows to adjust a microstructure of martensite with a fraction of stabilized retained austenite. The final heat treatment step is performed at low temperatures. Therefore, joining of Q&P steels is a big challenge. On the one hand, a low joining temperature is necessary in order not to influence the adjusted microstructure; on the other hand, high joint strengths are required. In this study, joining of Q&P steels with Ag nanoparticles is investigated. Due to the nano-effect, high-strength and temperature-resistant joints can be produced at low temperatures with nanoparticles, which meets the contradictory requirements for joining of Q&P steels. In addition to the Ag nanoparticles, activating materials (SnAg and Sn) are used at the interface to achieve an improved bonding to the steel substrate. The results show that the activating materials play an important role in the successful formation of joints. Only with the activating materials, can joints be produced. Due to the low joining temperature (max. 237 °C), the microstructure of the Q&P steel is hardly influenced. Full article
(This article belongs to the Special Issue Selected Papers from the NMJ2018)
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13 pages, 23482 KiB  
Article
The Effect of Interfacial Ge and RF-Bias on the Microstructure and Stress Evolution upon Annealing of Ag/AlN Multilayers
by Claudia Cancellieri, Elizaveta Klyatskina, Mirco Chiodi, Jolanta Janczak-Rusch and Lars P. H. Jeurgens
Appl. Sci. 2018, 8(12), 2403; https://doi.org/10.3390/app8122403 - 27 Nov 2018
Cited by 14 | Viewed by 4008
Abstract
The present study addresses the structural stability and mass outflow of Ag 10 nm/Ge 1 nm/AlN 10 nm nanomultilayers (NMLs) during thermal treatments in different atmospheres (Ar and air). The nanomultilayers were obtained by magnetron sputtering under different deposition conditions (with [...] Read more.
The present study addresses the structural stability and mass outflow of Ag 10 nm/Ge 1 nm/AlN 10 nm nanomultilayers (NMLs) during thermal treatments in different atmospheres (Ar and air). The nanomultilayers were obtained by magnetron sputtering under different deposition conditions (with and without the RF (Radio-Frequency)-bias application). The microstructure of the as-deposited and thermally treated NMLs were analyzed by XRD and SEM techniques, deriving morphology, microstructure and internal stress. Bias application during the deposition is found to create highly disordered interfaces and to have a very strong influence on the morphology and structural evolution with temperature of the nano-multilayers. Complete multilayer degradation is observed for the bias sample when annealed in Ar at 700 C, while the periodic multilayer structure is preserved for the non-bias samples. Structural and morphological changes are observed starting from 400 C, accompanied with Ag surface migration. The highest Ag amount on the surface is detected in air atmosphere for bias and non-bias samples annealed at temperatures as high as 700 C. The presence of Ge is found to strongly hinder the Ag surface migration. Ag outflow is measured to take place only through the network of surface cracks in the AlN barrier formed upon heating. The crack formation and Ag migration are discussed together with the stress relaxation. The present study demonstrates the feasibility to tailor the stress state of as-deposited NML structures and observe different structural evolution depending on the initial conditions. This paves the way for advanced experimental strategies to tailor directional mass outflow in nanoconfined filler systems for advanced nano-joining applications. Full article
(This article belongs to the Special Issue Selected Papers from the NMJ2018)
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10 pages, 3736 KiB  
Article
Electrical and Mechanical Properties of Ink Printed Composite Electrodes on Plastic Substrates
by Xinda Wang, Wei Guo, Ying Zhu, Xiaokang Liang, Fude Wang and Peng Peng
Appl. Sci. 2018, 8(11), 2101; https://doi.org/10.3390/app8112101 - 1 Nov 2018
Cited by 37 | Viewed by 5507
Abstract
Printed flexible electrodes with conductive inks have attracted much attention in wearable electronics, flexible displays, radio-frequency identification, etc. Conventional conductive inks contain large amount of polymer which would increase the electrical resistivity of as-printed electrodes and require high sintering temperature. Here, composite electrodes [...] Read more.
Printed flexible electrodes with conductive inks have attracted much attention in wearable electronics, flexible displays, radio-frequency identification, etc. Conventional conductive inks contain large amount of polymer which would increase the electrical resistivity of as-printed electrodes and require high sintering temperature. Here, composite electrodes without cracks were printed on polyimide substrate using binder-free silver nanoparticle based inks with zero-dimensional (activated carbon), one-dimensional (silver nanowire and carbon nanotube) or two-dimensional (graphene) fillers. The effect of fillers on resistivity and flexibility of printed composite electrodes were evaluated. The graphene filler could reduce the resistivity of electrodes, reaching 1.7 × 10−7 Ω·m after low power laser sintering, while the silver nanowire filler improved their flexibility largely during bending tests. The microstructural changes were examined to understand the nanojoining process and their properties. Full article
(This article belongs to the Special Issue Selected Papers from the NMJ2018)
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