Search Results (4)

Surface coatings have proven highly effective in addressing the critical challenges of friction, wear, and corrosion on steel substrates, which are responsible for over 80% of mechanical failures in industrial applications. Recent research highlights that advanced coatings—such as ceramic carbides/nitrides, high-entropy alloys, and metal-matrix composites—significantly enhance hardness, wear resistance, and environmental durability through mechanisms including protective oxide film formation, solid lubrication, and microstructural refinement. Moreover, these coatings exhibit robust performance under combined tribological-corrosive (tribocorrosion) conditions, where synergistic interactions often accelerate material degradation. Key developments include multilayer and composite architectures that balance hardness with toughness, self-lubricating coatings capable of in situ lubricant release, and active or self-healing systems for sustained corrosion inhibition. Despite these advances, challenges remain in predicting coating lifetime under multifield service conditions and optimizing interfacial adhesion to prevent delamination. Future efforts should prioritize multifunctional coating designs, improved tribocorrosion models, and the integration of sustainable materials and AI-driven process optimization. This review consolidates these insights to support the development of next-generation coatings for extending the service life of steel components across demanding sectors such as marine, aerospace, and energy systems. Full article

Although approximately half of global lithium consumption is used in the rechargeable battery industry, lithium is also in demand for other specialized applications, such as high-temperature lubricants, ceramics, glass, and pharmaceuticals. The growing need for efficient lithium recovery and recycling underscores the importance of fast and accurate analytical tools for determining lithium concentrations in non-compliant and waste materials generated by industrial processes. In this paper, we present a machine learning-based procedure utilizing Laser-Induced Breakdown Spectroscopy (LIBS) to accurately quantify lithium concentrations in lithium-rich non-compliant materials derived from the industrial production of enamels used for coating metallic surfaces. This procedure addresses challenges such as strong self-absorption and matrix effects, which limit the effectiveness of conventional univariate calibration methods. By employing a multivariate approach, we developed a single model capable of quantifying lithium content across a wide concentration range. A comparison of the LIBS results with those obtained using conventional laboratory analysis (Inductively Coupled Plasma–Optical Emission Spectrometry, ICP-OES) confirms that LIBS can deliver the speed, precision, and reliability required for potential routine applications in the lithium recovery and recycling industry. Full article

This work explores the surface protection against wear provided by electroplated metal matrix composite coatings containing hard and lubricant particles. The second phase mix was selected to provide wear resistance by hardening the material and decreasing the friction coefficient. In this study, the capacity of providing wear protection by nano-SiC and self-lubrication by submicron graphite was addressed. Nickel-based composites with a dual powder mix of SiC 60 nm and graphite 400 nm, combined on a 10:10 g L⁻¹ ratio, were produced by electrocodeposition. In addition, to better understand their synergy, mono-composites with SiC 60 nm or Graphite 400 nm with a powder load of 10 g L⁻¹ were also produced. Pure nickel was also electrodeposited under the same conditions as a benchmark. Electron backscatter diffraction (EBSD) maps and chemical composition analysis were used to correlate the results from microhardness, wear resistance, and friction to the microstructure and particle incorporation rate. The wear rate tested by pin-on-disc decreased when the codeposition fraction and microhardness increased. Three main factors were determined to contribute to the coating hardness: Intrinsic hardness of the particle type, strengthening by grain refinement, and dispersion strengthening. The composites containing SiC provided the best wear protection due to the highest microhardness and grain refinement. Full article

The CrS/NbC Co-based self-lubricating composite coatings were successfully fabricated on Cr12MoV steel surface by laser clad Stellite 6, WS₂, and NbC mixed powders. The phase composition, microstructure, and tribological properties of the coatings ware investigated by means of X-ray diffraction (XRD), scanning electron microscopy (SEM), and energy dispersive spectrometer (EDS), as well as dry sliding wear testing. Based on the experimental results, it was found reactions between WS₂ and Co-based alloy powder had occurred, which generated solid-lubricant phase CrS, and NbC play a key role in improving CrS nuclear and refining microstructure of Co-based composite coating during laser cladding processing. The coatings were mainly composed of γ-Co, CrS, NbC, Cr₂₃C₆, and CoC_x. Due to the distribution of the relatively hard phase of NbC and the solid lubricating phase CrS, the coatings had better wear resistance. Moreover, the suitable balance of CrS and NbC was favorable for further decreasing the friction and improving the stability of the contact surfaces between the WC ball and the coatings. The microhardness, friction coefficient, and wear rate of the coating 4 (Clad powders composed of 60 wt % Stellite 6, 30 wt % NbC and 10 wt % WS₂) were 587.3 HV_0.5, 0.426, and 5.61 × 10⁻⁵ mm³/N·m, respectively. Full article